Multi-stage filtering type grinding fluid filter

By designing multi -stage filter grinding fluid filter machines, using two -level enhanced filtration and magnetic filters with a series of secondary -level enhanced filtration and magnetic filters, the problem of poor filtering effect of traditional grinding fluid filter machines, and realizing efficient grinding liquid filtration and metal powder. Separation has improved the smoothness and aesthetics of the surface of the workpiece.

CN222385023UActive Publication Date: 2025-01-24WUHU MEIJIETE CNC TECH CO LTD
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Patent Information

Application Number
CN202421034847.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-13
Publication Date
2025-01-24
Estimated Expiration
2034-05-13

AI Technical Summary

Technical Problem

The filtration effect of traditional grinding fluid filters is poor, and the fine metal powder in the grinding fluid cannot be effectively removed, affecting the recycling effect of grinding fluid.

Method used

Design a multi -stage filtering grinding fluid filter, using a series of secondary -level improved filtration, including filtering water tank, first fine filtering tank, second fine filtering can tank, magnetic filter and self -suction pump, and self -suction pumps. Through the combination of multi -stage filters and magnetic filters, multiple filtrations and metal powder are separated from the grinding fluid.

Benefits of technology

It significantly improves the filtering accuracy of the grinding fluid, effectively removes small metal powder, extends the service life of the grinding fluid, and improves the smoothness and aesthetics of the surface of the workpiece.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a multistage filtration type grinding fluid filter, which comprises a filter water tank, a first fine filtration pressure tank and a second fine filtration pressure tank which are sequentially connected through pipelines, at least two filter screen type filter boxes are arranged at a water inlet of the filter water tank, and the at least two filter screen type filter boxes are arranged in a sleeving manner; and a temperature control end of the constant temperature regulator is inserted into the filtering water tank. Through the cooperation of the separating mechanism and the fine filtering mechanism, metal scraps in grinding fluid are separated, and the grinding fluid is rapidly filtered for multiple times, so that the grinding fluid is circularly treated.
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Description

Technical Field

[0001] The utility model mainly relates to the technical field of cutting and grinding fluid filtration, and in particular to a multi-stage filtering grinding fluid filter. Background Art

[0002] At present, in the production and processing of workpieces, in order to make the surface of the workpiece smoother and more beautiful, auxiliary substances such as grinding fluid, emulsified oil and water are used in the production process, and it is extremely important to efficiently recycle this liquid.

[0003] Traditional grinding fluid filters often use a simple iron screen or gravity sedimentation method. In this method, the ability to clean the metal powder in the grinding fluid is insufficient and the filtering effect is poor, resulting in fine metal powder still remaining in the grinding fluid. The fine metal powder is sprayed onto the workpiece with the circulating grinding fluid, which affects the use effect of the grinding fluid. Utility Model Content

[0004] The utility model mainly provides a multi-stage filtering grinding fluid filter to solve the technical problems raised in the above background technology.

[0005] The technical solution adopted by the utility model to solve the above technical problems is:

[0006] A multi-stage filtering grinding fluid filter comprises a filtering water tank, a first fine filtering pressure tank and a second fine filtering pressure tank which are connected in sequence through pipelines, wherein the first fine filtering pressure tank and the second fine filtering pressure tank are two-stage enhanced filtering connected in series, at least two mesh filter boxes are arranged at the water inlet of the filtering water tank, and the at least two mesh filter boxes are arranged in a sleeve-type manner; a thermostat is also included, and the temperature control end of the thermostat is inserted into the filtering water tank.

[0007] Furthermore, there are three filter screen filter boxes.

[0008] Furthermore, it also includes a lower water tank connected to the upper surface of the filtered water tank, and a magnetic filter connected to the top of the lower water tank.

[0009] Furthermore, the magnetic filter includes an upper water tank connected to the upper surface of the lower water tank and communicated with the lower water tank, and a scraping roller, a magnetic separation roller and a guide plate connected in sequence to one side of the top opening of the upper water tank. A waste residue collection box is provided below the residue discharge port of the magnetic filter on one side of the filter water tank.

[0010] Furthermore, the first fine filtration pressure tank and the second fine filtration pressure tank are welded by stainless steel volumetric seamless welding, the first fine filtration pressure tank and the second fine filtration pressure tank are welded by stainless plates, the pore density of the filter residue collection bag in the first fine filtration pressure tank is 10-20 microns; the pore density of the filter residue collection bag in the second fine filtration pressure tank is 0.5-5 microns; filter residue collection bags of different densities can be selected according to different needs.

[0011] Furthermore, an open pipe is connected to a side of the lower water tank away from the guide plate.

[0012] Furthermore, a self-priming pump is connected to the upper surface of one end of the filter water tank away from the separation mechanism, the water inlet end of the self-priming pump is connected to the filter water tank, the water outlet end of the self-priming pump is connected to the first fine filtration pressure tank, and the self-priming pump is a high-pressure and high-lift pump with a lift of more than 30 meters and a flow rate of more than 2 cubic meters per hour.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] The utility model separates metal scraps in the grinding fluid through the cooperation of a separation mechanism and a fine filtering mechanism, and filters the grinding fluid quickly and multiple times to facilitate the circulation treatment of the grinding fluid. Specifically, the metal powder floating in the grinding fluid is adsorbed on the magnetic separation roller by the contact between the rotating magnetic separation roller and the grinding fluid in the upper water tank, and the metal powder adsorbed on the magnetic separation roller is blocked by the scraping roller, so that the metal powder accumulated between the scraping roller and the magnetic separation roller is separated by the scraping roller, and the grinding fluid enters the filter screen filter box for multi-stage filtration; the filtered grinding fluid in the filter water tank is pumped out by a self-priming pump, and the grinding fluid is passed through the first fine filtration pressure tank and the second fine filtration pressure tank in sequence, so that the grinding fluid is filtered again by the first fine filtration pressure tank and the second fine filtration pressure tank to improve the filtration accuracy.

[0015] The present invention will be explained in detail below with reference to the accompanying drawings and specific embodiments. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the structure of the utility model;

[0017] Figure 2 This is a schematic diagram of the structure of the filter water tank of the utility model;

[0018] Figure 3 It is a structural schematic diagram of the separation mechanism and fine filtering mechanism of the utility model;

[0019] Figure 4 It is a cross-sectional view of the utility model.

[0020] In the figure: 1. Filter water tank; 11. First opening; 12. Second opening; 13. Third opening; 14. Waste residue collection box; 2. Separation mechanism; 21. Lower water tank; 211. Open pipe; 22. Strainer filter box; 221. Expanded outer edge; 23. Magnetic filter; 231. Upper water tank; 232. Scraping roller; 233. Magnetic separation roller; 234. Guide plate; 3. Fine filtration mechanism; 31. Self-priming pump; 32. First fine filtration pressure tank; 33. Second fine filtration pressure tank. DETAILED DESCRIPTION

[0021] In order to facilitate the understanding of the present invention, the present invention will be described in more detail below with reference to the relevant drawings. Several embodiments of the present invention are given in the drawings, but the present invention can be implemented in different forms and is not limited to the embodiments described in the text. On the contrary, these embodiments are provided to make the content disclosed in the present invention more thorough and comprehensive.

[0022] It should be noted that when an element is referred to as being "fixed on" another element, it may be directly on the other element or there may be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used in this article are for illustrative purposes only.

[0023] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by technicians in the technical field to which the present invention belongs. The terms used in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" used herein includes any and all combinations of one or more related listed items.

[0024] For examples, please refer to the attached Figure 1-4 A multi-stage filtering grinding fluid filter comprises a filtering water tank 1, a separation mechanism 2 is connected to one side of the top of the filtering water tank 1, and a fine filtering mechanism 3 is connected to the other side of the top of the filtering water tank 1;

[0025] The top of the filtered water tank 1 is provided with a first opening 11, a second opening 12 and a third opening 13 in sequence;

[0026] The separation mechanism 2 includes a plurality of mesh filter boxes 22 which are nested together in the upper and lower parts and are located in the second opening 12, a lower water tank 21 which is connected to the upper surface of the filtered water tank 1 and corresponds to the first opening 11, and a magnetic filter 23 which is connected to the top of the lower water tank 21. The water outlet position of the lower water tank 21 corresponds to the water inlet position of the mesh filter box 22.

[0027] For details, please refer to the attached Figure 3 and 4 The top of the filter-type filter box 22 is provided with an expanded outer edge 221 extending toward the opening direction of the box body, and the expanded outer edge 221 of the filter-type filter box 22 at the bottom layer abuts against the upper surface of the filtered water tank 1, and a gap is provided between adjacent filter-type filter boxes 22;

[0028] The magnetic filter 23 includes an upper water tank 231 connected to the upper surface of the lower water tank 21 and communicated with the lower water tank 21, and a scraping roller 232, a magnetic separation roller 233 and a guide plate 234 connected in sequence to one side of the top opening of the upper water tank 231;

[0029] A waste residue collection box 14 is provided on one side of the filter water tank 1, and the top opening position of the waste residue collection box 14 corresponds to the slag discharge end of the magnetic separation roller 233;

[0030] It should be noted that, in this embodiment, the expanded outer edge 221 at the top of the screen filter box 22 is overlapped at the second opening 12 at the top of the screen filter box 22 to complete the connection between the screen filter boxes 22 and the screen filter boxes 22, and the expansion outer edge 221 is set so that the adjacent expansion outer edges 221 overlap each other, so that multiple screen filter boxes 22 can be plugged into each other, so as to facilitate the connection between multiple screen filter boxes 22;

[0031] Furthermore, the upper water tank 231 provides support for the scraping roller 232, the magnetic separation roller 233 and the guide plate 234, and the magnetic separation roller 233 is driven to rotate by a motor, so that the rotating magnetic separation roller 233 is in contact with the grinding fluid in the upper water tank 231, so that the metal powder floating in the grinding fluid is adsorbed on the magnetic separation roller 233;

[0032] The scraping roller 232 blocks the metal powder adsorbed on the magnetic separation roller 233, so that the scraping roller 232 is used to separate the metal powder accumulated between the scraping roller 232 and the magnetic separation roller 233, so that the metal powder falls along the magnetic separation roller 233 onto the guide plate 234, and finally falls into the waste slag collection box 14 for collection under the guidance of the inclined guide plate 234, thereby completing the preliminary separation of the metal powder and the grinding fluid, and by collecting the powder, reducing the secondary contamination of the grinding fluid by the metal powder;

[0033] By setting the upper water tank 231 and the lower water tank 21, the flow rate is controlled through the through holes used for circulation between the upper water tank 231 and the lower water tank 21 to prevent the grinding fluid from entering the filter box 22 too quickly, thereby reserving time for magnetic separation filtration.

[0034] For details, please refer to the attached Figure 3 and 4The side of the lower water tank 21 away from the guide plate 234 is connected with an open pipe 211, and the end of the open pipe 211 away from the lower water tank 21 extends to the top of the filter box 22;

[0035] A thermostat 4 is provided between the separation mechanism 2 and the fine filtering mechanism 3, and the thermostat 4 is plugged into the interior of the third opening 13;

[0036] The fine filtering mechanism 3 includes a self-priming pump 31 connected to the upper surface of the end of the filtered water tank 1 away from the separation mechanism 2, the water inlet end of the self-priming pump 31 is connected to the filtered water tank 1, the water outlet end of the self-priming pump 31 is connected to a first fine filtering pressure tank 32, and a second fine filtering pressure tank 33 connected to the water outlet end of the first fine filtering pressure tank 32;

[0037] It should be noted that, in this embodiment, the grinding fluid that has been magnetically separated in the lower water tank 21 is discharged through the open pipe 211. Since one end of the open pipe 211 away from the lower water tank 21 extends to the top of the filter-type filter box 22, the grinding fluid enters the filter-type filter box 22 for multi-stage filtration.

[0038] Furthermore, the temperature in the filtered water tank 1 is controlled by a thermostat 4 to facilitate subsequent recycling of the grinding fluid;

[0039] Furthermore, the filtered grinding fluid in the filter water tank 1 is pumped out by the self-priming pump 31, and the grinding fluid is passed through the first fine filtration pressure tank 32 and the second fine filtration pressure tank 33 in sequence, so that the grinding fluid is filtered again by the first fine filtration pressure tank 32 and the second fine filtration pressure tank 33 to improve the filtration accuracy.

[0040] The specific operation mode of the utility model is as follows:

[0041] When filtering the grinding fluid, the grinding fluid to be filtered is injected into the upper water tank 231, and the magnetic separation roller 233 is driven to rotate by the motor, so that the metal powder floating in the grinding fluid is adsorbed on the magnetic separation roller 233 through the contact between the rotating magnetic separation roller 233 and the grinding fluid in the upper water tank 231, and the metal powder adsorbed on the magnetic separation roller 233 is blocked by the scraping roller 232, so that the metal powder accumulated between the scraping roller 232 and the magnetic separation roller 233 is separated by the scraping roller 232, so that the metal powder falls along the magnetic separation roller 233 to the guide plate 234, and finally falls into the waste slag collection box 14 for collection after being guided by the inclined guide plate 234, thereby completing the preliminary separation of the metal powder and the grinding fluid, and reducing the secondary contamination of the grinding fluid by the metal powder by the collection of the powder;

[0042] The grinding fluid that has been magnetically separated in the lower water tank 21 is discharged through the open pipe 211. Since one end of the open pipe 211 away from the lower water tank 21 extends to the top of the filter-type filter box 22, the grinding fluid enters the filter-type filter box 22 for multi-stage filtration.

[0043] The filtered grinding fluid in the filter water tank 1 is pumped out by the self-priming pump 31, and the grinding fluid is passed through the first fine filtration pressure tank 32 and the second fine filtration pressure tank 33 in sequence, so that the grinding fluid is filtered again by the first fine filtration pressure tank 32 and the second fine filtration pressure tank 33 to improve the filtration accuracy.

[0044] The above description of the utility model in combination with the accompanying drawings is an exemplary description. Obviously, the specific implementation of the utility model is not limited to the above-mentioned method. As long as the non-substantial improvements are made by adopting the method concept and technical solution of the utility model, or the concept and technical solution of the utility model are directly applied to other occasions without improvement, they are all within the protection scope of the utility model.

Claims

1. A multi-stage filtering grinding fluid filter, characterized in that: The invention comprises a filter water tank (1), a first fine filter pressure tank (32) and a second fine filter pressure tank (33) which are connected in sequence through pipelines, wherein the first fine filter pressure tank (32) and the second fine filter pressure tank (33) are connected in series for two-stage enhanced filtration, at least two filter screen filter boxes (22) are arranged at the water inlet of the filter water tank (1), and the at least two filter screen filter boxes (22) are arranged in a sleeve-type manner; and the invention also comprises a thermostat (4), wherein the temperature control end of the thermostat (4) is inserted into the filter water tank (1).

2. A multi-stage filtering grinding fluid filter according to claim 1, characterized in that: The filter screen type filter boxes (22) are provided with three.

3. The multi-stage filtering grinding fluid filter according to claim 1, characterized in that: It also includes a lower water tank (21) connected to the upper surface of the filtered water tank (1), and a magnetic filter (23) connected to the top of the lower water tank (21).

4. The multi-stage filtering grinding fluid filter according to claim 3, characterized in that: The magnetic filter (23) comprises an upper water tank (231) connected to the upper surface of the lower water tank (21) and communicated with the lower water tank (21), and a scraping roller (232), a magnetic separation roller (233) and a guide plate (234) connected in sequence to one side of the top opening of the upper water tank (231). A waste residue collection box (14) is provided below the residue discharge port of the magnetic filter on one side of the filtering water tank (1).

5. The multi-stage filtering grinding fluid filter according to claim 1, characterized in that: The first fine filtration pressure tank (32) and the second fine filtration pressure tank (33) are welded by stainless steel volumetric seamless welding, and the first fine filtration pressure tank (32) and the second fine filtration pressure tank (33) are welded by stainless steel plates. The pore size of the filter residue collection bag in the first fine filtration pressure tank (32) is 10-20 microns; the pore size of the filter residue collection bag in the second fine filtration pressure tank (33) is 0.5-5 microns.

6. The multi-stage filtering grinding fluid filter according to claim 4, characterized in that: An open pipe (211) is connected to a side of the lower water tank (21) away from the guide plate (234).

7. The multi-stage filtering grinding fluid filter according to claim 1, characterized in that: A self-priming pump (31) is connected to the upper surface of one end of the filtered water tank (1) away from the separation mechanism (2); the water inlet end of the self-priming pump (31) is connected to the filtered water tank (1); the water outlet end of the self-priming pump (31) is connected to the first fine filtration pressure tank (32); and the self-priming pump (31) is a high-pressure and high-lift pump.