Vortex plate type blade structure of double-adjustment split-flow type separator
By designing wavy blades, grooves, double-layer feed pipes and gap distributor structures in the double-adjusted split-flow separator, the problem of eddy currents affecting separation efficiency is solved, achieving a more efficient separation process and better equipment performance. .
Patent Information
- Application Number
- CN202421183523.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-28
- Publication Date
- 2025-01-24
- Estimated Expiration
- 2034-05-28
AI Technical Summary
Dual-adjustable shunt separators may form vortex during operation, affecting separation efficiency, especially when highly accurate separation is required.
The vortex blade structure of dual -regulating split -type separator is designed, including wave -shaped blades and groove design. The feed tube is a double -layer structure and a mobile component. Gap.
Effectively reduce the generation of vortex, improve the separation efficiency, and enhance the performance and reliability of the separator.
Smart Images

Figure CN222385051U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of separators, in particular to a vortex plate blade structure of a double-adjustable split-flow separator. Background Art
[0002] A dual-regulation splitter is a device for separating mixtures, in which there are two independent regulation systems that can control the parameters of splitting and separation respectively. This separator can adjust the flow rate and separation efficiency of the fluid simultaneously or separately as needed, thereby achieving more precise operation and higher separation efficiency. They are widely used in the fields of chemical industry, biotechnology, pharmaceuticals, etc., especially when fine separation and control of mixtures are required.
[0003] During the operation of the double-adjustable split-flow separator, especially when the fluid flows through the device, the changes in the speed and direction of the fluid may cause the formation of eddies. The eddies may affect the separation efficiency, especially in the separation process that requires high precision. Utility Model Content
[0004] In view of this, the utility model proposes a vortex plate blade structure of a dual-adjustable split-flow separator, aiming to solve the problem of how to avoid the generation of vortexes during the operation of the dual-adjustable split-flow separator.
[0005] In one aspect, the utility model provides a vortex plate blade structure of a dual-adjustable split-flow separator, comprising:
[0006] separator housing;
[0007] A separator inner cone, which is arranged inside the separator housing;
[0008] A feed pipe, which is inserted into the inner cone of the separator;
[0009] A distributor, one end of which is a cylindrical structure and the other end of which is a conical structure, wherein one end of the cylindrical distributor extends into the interior of the inner cone of the separator;
[0010] A first vortex vane includes a plurality of first vortex vanes disposed between the separator inner cone and the distributor, and one end of the first vortex vane is movably connected to the separator inner cone;
[0011] A second vortex plate blade includes a plurality of blades, which are disposed between the feed pipe and the distributor, and one end of the second vortex plate blade is connected to the outer side wall of the feed pipe;
[0012] Wherein, the first vortex plate blade and the second vortex plate blade are wavy blades, and grooves are arranged on the first vortex plate blade and the second vortex plate blade.
[0013] In some embodiments of the present application, the groove is arranged on both side walls of the first scroll plate blade and the second scroll plate blade along the extension direction of the short side.
[0014] In some embodiments of the present application, the feed pipe is a double-layer structure, which includes a first side wall and a second side wall, and the second side wall is arranged inside the first side wall, and a cavity is formed between the first side wall and the second side wall.
[0015] In some embodiments of the present application, a moving component is disposed in the cavity, and the moving component includes a plurality of groups;
[0016] Wherein, the mobile component comprises:
[0017] A fixed plate, which is an arc-shaped plate, and the fixed plate is connected to the outer side wall of the feed pipe;
[0018] The limiting plates include two, one end of each of the limiting plates is connected to the two ends of the fixing plate.
[0019] In some embodiments of the present application, the moving component further includes:
[0020] A first limiting spring, which is located between the two limiting plates, and one end of the first limiting spring is connected to one of the limiting plates;
[0021] A second limiting spring, which is located between the two limiting plates, and one end of the second limiting spring is connected to the other limiting plate;
[0022] A connecting plate, one end of which is arranged between the first limiting spring and the second limiting spring, and the other end of which extends out of the cavity, and two side walls of the connecting plate are respectively connected to the other ends of the first limiting spring and the second limiting spring.
[0023] In some embodiments of the present application, the first vortex plate blade is arranged parallel to the horizontal direction between the separator inner cone and the distributor, and one end of the first vortex plate blade is connected to the other end of the connecting plate extending out of the cavity.
[0024] In some embodiments of the present application, the second vortex vane is disposed perpendicular to the horizontal direction between the feed pipe and the distributor.
[0025] In some embodiments of the present application, a plurality of slits along the axial direction of the distributor are provided on the outer side wall of one end of the cylindrical structure of the distributor.
[0026] Compared with the prior art, the beneficial effect of the utility model is that the vortex plate blade structure of the double-adjustable split-flow separator in the utility model includes a separator housing, a separator inner cone, a feed pipe, a distributor, and first and second vortex plate blades. The first and second vortex plate blades are wavy in shape and are provided with grooves on their surfaces to increase their surface area and improve separation efficiency. The feed pipe is a double-layer structure and has a cavity formed between the first and second side walls. In these cavities, a moving assembly is provided, including a fixed plate, a limit plate and a limit spring. The setting of the moving assembly can adjust the position and spacing of the blades to adapt to different operating conditions. The first vortex plate blade is usually arranged between the separator inner cone and the distributor parallel to the horizontal direction, while the second vortex plate blade is arranged between the feed pipe and the distributor perpendicular to the horizontal direction, which helps to reduce the generation of vortices and improve the separation efficiency. In addition, a gap structure along the axial direction is provided on the outer wall of one end of the cylindrical structure of the distributor, which helps to better control the distribution and flow of the fluid. Compared with the existing technology, its advantage is that it can effectively reduce the generation of vortexes and improve the separation efficiency, thereby having better performance and reliability in practical applications. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] By reading the detailed description of the preferred embodiment below, various other advantages and benefits will become clear to those of ordinary skill in the art. The accompanying drawings are only used for the purpose of illustrating the preferred embodiment and are not considered to be limiting of the present invention. Moreover, the same reference symbols are used throughout the accompanying drawings to represent the same components. In the accompanying drawings:
[0028] Figure 1 A schematic diagram of the structure of a vortex plate blade structure of a double-adjustable split-flow separator provided in an embodiment of the utility model;
[0029] Figure 2 A top view of a vortex plate blade structure of a dual-adjustable split-flow separator provided in an embodiment of the utility model;
[0030] Figure 3 A schematic diagram of the structure of a first vortex plate blade provided in an embodiment of the utility model;
[0031] Figure 4 A schematic diagram of the structure of the feed pipe provided in the embodiment of the utility model;
[0032] Figure 5 A schematic structural diagram of a mobile assembly provided in an embodiment of the utility model.
[0033] In the figure: 1. separator housing; 2. separator inner cone; 3. feed pipe; 4. distributor; 5. first vortex plate blade; 6. second vortex plate blade; 7. groove; 8. fixing plate; 9. limit plate; 10. first limit spring; 11. second limit spring; 12. connecting plate. DETAILED DESCRIPTION
[0034] The following is a further detailed description of the specific implementation of the present invention in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.
[0035] In the description of the present application, it should be understood that the terms "center", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.
[0036] The terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of this application, unless otherwise specified, "plurality" means two or more.
[0037] In the description of this application, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.
[0038] Combination Figure 1-5 As shown, the present embodiment provides a vortex plate blade structure of a dual-adjustable split-flow separator, comprising:
[0039] Separator housing 1;
[0040] A separator inner cone 2, which is arranged inside the separator housing 1;
[0041] A feed pipe 3, which is inserted into the inner cone 2 of the separator;
[0042] The distributor 4 has a cylindrical structure at one end and a conical structure at the other end, and the cylindrical end of the distributor 4 extends into the interior of the separator inner cone 2;
[0043] A first vortex vane 5, including a plurality of first vortex vanes, which are disposed between the separator inner cone 2 and the distributor 4, and one end of the first vortex vane 5 is movably connected to the separator inner cone 2;
[0044] A second vortex plate blade 6 includes a plurality of second vortex plate blades 6 disposed between the feed pipe 3 and the distributor 4, and one end of the second vortex plate blade 6 is connected to the outer side wall of the feed pipe 3;
[0045] The first vortex plate blade 5 and the second vortex plate blade 6 are wavy blades, and grooves 7 are provided on the first vortex plate blade 5 and the second vortex plate blade 6 .
[0046] In a specific embodiment of the present application, the groove 7 is provided on both side walls of the first scroll blade 5 and the second scroll blade 6 along the extending direction of the short side.
[0047] Specifically, the horizontal direction in this embodiment is a horizontal direction perpendicular to the bottom surface.
[0048] It can be understood that the separator housing 1 in this embodiment provides a closed space to ensure effective control and separation of the internal fluid. The setting of the separator inner cone 2 helps to guide the fluid into the separator and prepare for subsequent diversion and separation. The feed pipe 3 is inserted into the interior of the separator inner cone 2 so that the fluid can smoothly enter the separator. The design of the distributor 4 goes a step further. Its combination of cylindrical structure and conical structure enables the fluid to be evenly distributed to subsequent processing units. The cylindrical end of the distributor 4 extends into the interior of the separator inner cone 2 to ensure the start of diversion. The first and second vortex plate blades 6 are arranged between the separator inner cone 2 and the distributor 4, and between the feed pipe 3 and the distributor 4, playing a key role in diversion and separation. These two types of vortex plate blades adopt a wavy design, which not only increases the surface area, but also can effectively disturb the fluid and promote separation. The grooves 7 set on the blades can increase turbulence and further improve the separation efficiency.
[0049] Furthermore, the grooves 7 are arranged on both side walls of the first and second vortex vane blades 6 along the short side extension direction, which can increase the surface area of the blades and provide more turbulence generation points, thereby enhancing the separation effect.
[0050] In a specific embodiment of the present application, the feed pipe 3 is a double-layer structure, which includes a first side wall and a second side wall, and the second side wall is arranged inside the first side wall, and a cavity is formed between the first side wall and the second side wall.
[0051] In a specific embodiment of the present application, a moving component is disposed in the cavity, and the moving component includes a plurality of groups;
[0052] Wherein, the mobile component comprises:
[0053] A fixed plate 8, which is an arc-shaped plate, and the fixed plate 8 is connected to the outer side wall of the feed pipe 3;
[0054] The limiting plates 9 include two of them, and one end of each of the limiting plates 9 is connected to the two ends of the fixing plate 8 .
[0055] In a specific embodiment of the present application, the mobile component further includes:
[0056] A first limiting spring 10, which is located between the two limiting plates 9, and one end of the first limiting spring 10 is connected to one of the limiting plates 9;
[0057] A second limiting spring 11, which is located between the two limiting plates 9, and one end of the second limiting spring 11 is connected to the other limiting plate 9;
[0058] A connecting plate 12 has one end disposed between the first limiting spring 10 and the second limiting spring 11 , and the other end thereof extends out of the cavity, and two side walls of the connecting plate 12 are respectively connected to the other ends of the first limiting spring 10 and the second limiting spring 11 .
[0059] It can be understood that the feed pipe 3 in this embodiment adopts a double-layer structure, which can enhance the structural strength and stability of the pipeline and provide more functional space. The cavity formed between the first side wall and the second side wall provides a good placement position for the subsequent mobile components. The mobile components are arranged in the cavity, and these mobile components include a fixed plate 8, a limit plate 9 and related limit springs and a connecting plate 12. The fixed plate 8 is connected to the outer wall of the feed pipe 3 as an arc plate, which plays a fixing role. The setting of the limit plate 9 limits the range of motion of the mobile component to ensure that it works in a suitable position. The first limit spring 10 is located between the two limit plates 9, one end of which is connected to one of the limit plates 9, and the second limit spring 11 is similarly located between the two limit plates 9, and one end is connected to the other limit plate 9. The function of the limit spring is to provide elastic support and limit the range of motion of the mobile component, thereby ensuring that it works within the design range. The setting of the connecting plate 12 further enhances the overall structure of the moving assembly, which connects the first limit spring 10 and the second limit spring 11, and one end extends out of the cavity for easy operation. The two side walls of the connecting plate 12 are connected to the other end of the limit spring to form a stable structure. One end of the connecting plate 12 is arranged between the first limit spring 10 and the second limit spring 11 and extends out of the cavity, which enables the connecting plate 12 to be connected to the second vortex plate blade 6. This connection method allows the second vortex plate blade 6 to move within a small range, further adjusting the flow of the fluid. When the fluid passes through the feed pipe 3, the slight movement of the second vortex plate blade 6 can more effectively adjust the flow direction and speed of the fluid. This helps to prevent the generation of unnecessary vortices and improves the performance and efficiency of the separator. The design of the moving assembly makes the feed pipe 3 more flexible and adjustable.
[0060] In a specific embodiment of the present application, the first vortex blade 5 is arranged parallel to the horizontal direction between the separator inner cone 2 and the distributor 4, and one end of the first vortex blade 5 is connected to the other end of the connecting plate 12 extending out of the cavity.
[0061] In a specific embodiment of the present application, the second vortex vane 6 is disposed between the feed pipe 3 and the distributor 4 perpendicular to the horizontal direction.
[0062] In a specific embodiment of the present application, a plurality of slits along the axial direction of the distributor 4 are provided on the outer side wall of one end of the cylindrical structure of the distributor 4 .
[0063] It can be understood that in this embodiment, the first vortex plate blade 5 is arranged between the separator inner cone 2 and the distributor 4 in parallel with the horizontal direction, so that the first vortex plate blade 5 can interact with the fluid more effectively, thereby increasing the separation efficiency. In particular, one end of the first vortex plate blade 5 is connected to the connecting plate 12, and the position of the first vortex plate blade 5 can be adjusted by moving the connecting plate 12, thereby adjusting the working state of the separator. The second vortex plate blade 6 is arranged between the feed pipe 3 and the distributor 4 perpendicular to the horizontal direction, which helps to better interfere with the flow of the fluid and can increase the separation effect in the vertical direction. By setting the second vortex plate blade 6, the space between the feed pipe 3 and the distributor 4 can be utilized to the greatest extent, thereby improving the overall performance of the separator. A slit structure along the axial direction is arranged on the outer side wall of one end of the cylindrical structure of the distributor 4. This design can increase the surface area of the distributor 4, enhance the contact with the fluid, and help to better distribute the fluid to the subsequent processing unit. Through the slit structure, the fluid can be more evenly distributed to the vortex plate blades, thereby improving the separation efficiency and performance.
[0064] Those skilled in the art can understand that the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A vortex plate blade structure of a double-adjustable split flow separator, characterized in that: include: separator housing; A separator inner cone, which is arranged inside the separator housing; A feed pipe, which is inserted into the inner cone of the separator; A distributor, one end of which is a cylindrical structure and the other end of which is a conical structure, wherein one end of the cylindrical structure of the distributor extends into the interior of the inner cone of the separator; A first vortex vane includes a plurality of first vortex vanes disposed between the separator inner cone and the distributor, and one end of the first vortex vane is movably connected to the separator inner cone; A second vortex plate blade includes a plurality of blades, which are disposed between the feed pipe and the distributor, and one end of the second vortex plate blade is connected to the outer side wall of the feed pipe; Wherein, the first vortex plate blade and the second vortex plate blade are wavy blades, and grooves are arranged on the first vortex plate blade and the second vortex plate blade.
2. The vortex plate blade structure of the dual-adjustable split flow separator according to claim 1 is characterized in that: The groove is arranged on both side walls of the first scroll plate type blade and the second scroll plate type blade along the extending direction of the short side.
3. The vortex plate blade structure of the dual-adjustable split flow separator according to claim 1 is characterized in that: The feed pipe is a double-layer structure, which includes a first side wall and a second side wall, and the second side wall is arranged inside the first side wall, and a cavity is formed between the first side wall and the second side wall.
4. The vortex plate blade structure of the dual-adjustable split-flow separator according to claim 3 is characterized in that: A moving component is arranged in the cavity, and the moving component includes a plurality of groups; Wherein, the mobile component comprises: A fixed plate, which is an arc-shaped plate, and the fixed plate is connected to the outer side wall of the feed pipe; The limiting plates include two, one end of each of the limiting plates is connected to the two ends of the fixing plate.
5. The vortex plate blade structure of the dual-adjustable split-flow separator according to claim 4 is characterized in that: The mobile component also includes: A first limiting spring, which is located between the two limiting plates, and one end of the first limiting spring is connected to one of the limiting plates; A second limiting spring, which is located between the two limiting plates, and one end of the second limiting spring is connected to the other limiting plate; A connecting plate, one end of which is arranged between the first limiting spring and the second limiting spring, and the other end of which extends out of the cavity, and two side walls of the connecting plate are respectively connected to the other ends of the first limiting spring and the second limiting spring.
6. The vortex plate blade structure of the dual-adjustable split-flow separator according to claim 5, characterized in that: The first vortex plate type blade is arranged between the separator inner cone and the distributor in parallel with the horizontal direction, and one end of the first vortex plate type blade is connected to the other end of the connecting plate extending out of the cavity.
7. The vortex plate blade structure of the dual-adjustable split flow separator according to claim 1, characterized in that: The second vortex plate blade is arranged perpendicular to the horizontal direction between the feed pipe and the distributor.
8. The vortex plate blade structure of the dual-adjustable split flow separator according to claim 1, characterized in that: A plurality of slits along the axial direction of the distributor are arranged on the outer side wall of one end of the cylindrical structure of the distributor.