Inverter filter screen spraying device

By designing the rotating mechanism and the inverter filter of the adjustable spraying mechanism, the problem of difficulty in the coating is difficult to evenly attach, and the uniform coating attachment and service life of the inner wall of the filter mesh hole are realized.

CN222385105UActive Publication Date: 2025-01-24NINGBO LITU METAL PROD CO LTD
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Patent Information

Application Number
CN202420966350.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-07
Publication Date
2025-01-24
Estimated Expiration
2034-05-07

AI Technical Summary

Technical Problem

The existing spraying method is difficult to evenly adhere the paint to the inner wall of the inverter filter mesh, resulting in easy loss of the inner wall of the mesh.

Method used

A inverter filter sake of spraying device is designed, including the rotating mechanism and adjustable spraying mechanism. The coating is evenly attached by rotating filters and adjusting the spray direction.

Benefits of technology

The uniform attachment of coatings in the inner wall of the filter mesh, extending the service life of the filter, and reducing the probability of exposure to the inner wall of the mesh.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222385105U_ABST
Patent Text Reader

Abstract

The utility model discloses an inverter filter screen spraying device, belongs to the technical field of spraying equipment, and provides the inverter filter screen spraying device capable of uniformly attaching coating in meshes, the inverter filter screen spraying device comprises a plurality of stand columns, a pair of symmetrical rotating mechanisms is arranged between the stand columns, and the top ends of the stand columns are fixedly connected with guide rails; the two rotating mechanisms are arranged on the guide rail, a spraying mechanism is movably connected to the guide rail, the spraying mechanism is located between the two rotating mechanisms in the horizontal direction, a filter screen is installed between the two rotating mechanisms and can rotate, the spraying mechanism comprises a configuration frame and a swing assembly, and the swing assembly can rotate relative to the configuration frame. By designing the spraying mechanism with the adjustable spraying direction, paint is sprayed out in a reciprocating and inclined mode in the automatic spraying process, so that sufficient paint is attached to the inner walls of filter screen meshes, the thickness of the paint on the inner walls of the filter screen meshes is increased, and the probability that the inner walls of the filter screen meshes are exposed is reduced.
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Description

Technical Field

[0001] The present application relates to the technical field of spraying equipment, and in particular to an inverter filter spraying device. Background Art

[0002] The filter is a commonly used functional component on the inverter. Common filters include woven, mechanically pressed and punched types. Some of these filters are made of alloy materials and have good corrosion resistance. However, some filters use materials with poor corrosion resistance due to cost considerations or require the filter to have a longer service life, so a layer of waterproof and rust-proof paint needs to be sprayed on its surface.

[0003] Most existing spraying methods are manual spraying, which can better ensure uniform spraying. There are also automated spraying devices, but for filters with a certain mesh thickness, it is difficult for the paint in the mesh to reach a suitable adhesion thickness after spraying. The inner wall of the filter mesh is more easily exposed to the air and continuously damaged due to the lack of protective coating. Summary of the invention

[0004] The purpose of the present application is to provide an inverter filter spraying device capable of evenly attaching paint to the mesh.

[0005] In order to achieve the above objectives, the present application provides an inverter filter spraying device: comprising a plurality of columns, a pair of symmetrical rotating mechanisms are arranged between the columns, the top ends of the columns are fixedly connected to guide rails, a spraying mechanism is movably connected to the guide rails, the spraying mechanism is horizontally located between the two rotating mechanisms, the filter is installed between the two rotating mechanisms and can rotate, the spraying mechanism comprises a configuration frame and a swinging assembly, the swinging assembly can rotate relative to the configuration frame to adjust the spraying direction.

[0006] As a preferred embodiment, the configuration frame includes a transverse plate, and the lower surface of the transverse plate has a separate shaft sleeve and a connected shaft sleeve, the separate shaft sleeve has two ends respectively close to the transverse plate, and the connected shaft sleeve is located in the middle of the transverse plate, and the separate shaft sleeve and the connected shaft sleeve are both suitable for constraining the freedom of the swinging assembly to ensure the stability of the swinging assembly.

[0007] As a preferred embodiment, the swing assembly includes a pair of symmetrical boosting hoppers, a transmission shaft is fixedly connected between the boosting hoppers and is suitable for passing through the combined shaft sleeve to form a rotating pair, the upper surface of the cross plate is provided with a swing groove passing through the combined shaft sleeve, and the upper surface of the transmission shaft is fixedly connected with a swing arm, which is suitable for driving the transmission shaft to rotate and realize angle adjustment.

[0008] As a preferred embodiment, the ends of the two booster hoppers that are away from each other are fixedly connected to a driven shaft coaxial with the transmission shaft, and the driven shaft and the separation sleeve constitute a rotating pair. The lower ends of the two booster hoppers are commonly connected to a spray rod, which is suitable for evenly spraying paint onto the filter screen. Combined with a uniform movement speed, the paint can be evenly covered on the surface of the filter screen.

[0009] As a preferred embodiment, a sliding plate is fixedly connected to the upper surface of the cross plate near both ends, and the sliding plate has a sliding groove suitable for forming a sliding pair with the guide rail. The sliding plate has a motor and a reducer for driving the sliding plate to slide along the guide rail to achieve automatic motion control.

[0010] Preferably, a bow plate is fixedly connected between the two sliding plates, a telescope is provided between the bow plate and the swing arm, and two ends of the telescope are movably connected to the bow plate and the swing arm by hinges respectively to ensure its own rotational freedom.

[0011] Preferably, the rotating mechanism includes a mounting frame fixedly connected to the column, a driving mechanism is fixedly connected to the mounting frame, and two output ends of the driving mechanisms are opposite and fixedly connected with clamps suitable for clamping the frame of the filter, thereby ensuring the stability of the filter when driving the filter to rotate.

[0012] Preferably, the lower end of the column is fixedly connected to a base, a connecting hole is opened on the base, a rib is fixedly connected between the guide rail and the column, and a beam is fixedly connected between the two guide rails, so as to improve the stability of the entire frame structure of the spraying device.

[0013] Compared with the prior art, the beneficial effects of this application are:

[0014] (1) By designing a spraying mechanism with adjustable spraying direction, the paint is sprayed back and forth obliquely during the automated spraying process, so that the inner wall of the filter mesh is sufficiently adhered to the paint, thereby increasing the paint thickness on the inner wall of the filter mesh and reducing the probability of the inner wall of the mesh being exposed;

[0015] (2) By setting up a rotating mechanism to clamp the filter, the filter can be turned over by itself during the spraying process, and the spraying device can automatically spray on both sides. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 The figure is a schematic diagram of the overall structure of the inverter filter spraying device;

[0017] Figure 2 For the inverter filter spraying device Figure 1 Schematic diagram of the three-dimensional structure after removing the spraying mechanism;

[0018] Figure 3 A first perspective view of the three-dimensional structure of the spraying mechanism of the inverter filter spraying device;

[0019] Figure 4 A second perspective view of the three-dimensional structure of the spraying mechanism of the inverter filter spraying device;

[0020] Figure 5 This is a diagram showing the coordination relationship between the swing assembly and the telescopic device of the inverter filter spraying device;

[0021] Figure 6 It is a three-dimensional structural schematic diagram of the swing assembly of the inverter filter spraying device;

[0022] Figure 7 The diagram is a diagram showing the matching relationship between the telescopic device and the bow plate of the inverter filter spraying device;

[0023] Figure 8 This is a three-dimensional structural cross-sectional view of the configuration frame of the inverter filter spraying device.

[0024] In the figure: 1. guide rail; 2. beam frame; 3. rotating mechanism; 301. clamping plate; 302. driving mechanism; 303. mounting frame; 4. column; 5. spraying mechanism; 510. configuration frame; 511. cross plate; 512. separation sleeve; 513. integrated sleeve; 514. swing groove; 520. swing assembly; 521. spray rod; 522. booster hopper; 523. driven shaft; 524. transmission shaft; 525. swing arm; 530. telescope; 540. bow plate; 550. sliding plate; 551. slide groove; 6. base; 601. connector hole; 7. rib plate. DETAILED DESCRIPTION

[0025] Below, the present application is further described in conjunction with specific implementation methods. It should be noted that, under the premise of no conflict, the various embodiments or technical features described below can be arbitrarily combined to form new embodiments.

[0026] In the description of the present application, it should be noted that directional words, such as the terms "center", "lateral", "longitudinal", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", etc., indicating directions and positional relationships are based on the directions or positional relationships shown in the accompanying drawings, which are only for the convenience of narrating the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and cannot be understood as limiting the specific scope of protection of the present application.

[0027] It should be noted that the terms "first", "second", etc. in the description and claims of the present application are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence.

[0028] The terms "including" and "having" and any variations thereof in the specification and claims of this application are intended to cover non-exclusive inclusions. For example, a process, method, system, product or apparatus comprising a series of steps or units is not necessarily limited to those steps or units explicitly listed, but may include other steps or units not explicitly listed or inherent to these processes, methods, products or apparatuses.

[0029] like Figure 1-8 The inverter filter spraying device shown in the figure includes a plurality of columns 4 for suspending the functional mechanism, the top of the column 4 is fixedly connected with a guide rail 1, and the guide rail 1 is movably connected with a spraying mechanism 5, and the spraying mechanism 5 is suitable for reciprocating along the guide rail 1. The spraying mechanism 5 includes a configuration frame 510 and a swing assembly 520, and the swing assembly 520 can rotate relative to the configuration frame 510 to change the spraying inclination angle, and the configuration frame 510 includes a horizontal plate 511, and the lower surface of the horizontal plate 511 has a separation sleeve 512 and a conjoined sleeve 513, and the separation sleeve 512 has two ends respectively close to the horizontal plate 511, and the conjoined sleeve 513 is located in the middle of the horizontal plate 511. In this way, the two separate sleeves 512 are equally spaced from the integrated sleeve 513. Both the separate sleeves 512 and the integrated sleeve 513 are suitable for constraining the freedom of the swing assembly 520. The swing assembly 520 includes a pair of symmetrical booster hoppers 522, which can increase the pressure of the sprayed material. A transmission shaft 524 is fixedly connected between the booster hoppers 522 and is suitable for passing through the integrated sleeve 513 to form a rotating pair. A swing groove 514 that passes through the integrated sleeve 513 is provided on the upper surface of the cross plate 511. A swing arm 525 is fixedly connected to the upper surface of the transmission shaft 524 and is suitable for driving the transmission shaft 524 to rotate. The swing arm 525 can swing in a fan shape in the swing groove 514.

[0030] The upper surface of the horizontal plate 511 is fixedly connected with a sliding plate 550 near both ends. The sliding plate 550 has a slide groove 551, which is suitable for forming a sliding pair with the guide rail 1 to constrain the freedom of movement of the sliding plate 550. The sliding plate 550 has a motor and a reducer for providing power to drive the sliding plate 550 to slide along the guide rail 1. A bow plate 540 is fixedly connected between the two sliding plates 550. A telescopic device 530 is arranged between the bow plate 540 and the swing arm 525. In this embodiment, a low-cost cylinder or an electric telescopic rod with higher control accuracy is used. The telescopic device The two ends of 530 are movably connected to the bow plate 540 and the swing arm 525 through hinges respectively. The ends of the two booster hoppers 522 that are away from each other are fixedly connected to a driven shaft 523 coaxial with the transmission shaft 524. The driven shaft 523 and the separation sleeve 512 form a rotating pair to ensure that the telescopic device 530 has sufficient angular freedom when performing telescopic movement to adapt to changes in its own inclination angle. The lower ends of the two booster hoppers 522 are commonly connected to a spray rod 521. The lower end surface of the spray rod 521 is provided with a plurality of evenly arranged nozzles, which are suitable for evenly spraying paint onto the filter.

[0031] A pair of symmetrical rotating mechanisms 3 are arranged between the columns 4. The spraying mechanism 5 is located between the two rotating mechanisms 3 in the horizontal direction, that is, the spraying mechanism 5 can only move between the rotating mechanisms 3. The filter is installed between the two rotating mechanisms 3 and can rotate. The rotating mechanism 3 includes a mounting frame 303 fixedly connected to the column 4. The mounting frame 303 is fixedly connected to a driving mechanism 302. The output ends of the two driving mechanisms 302 are opposite and fixedly connected with a clamping plate 301. The driving mechanism 302 includes a motor and a reducer. It is used to provide a larger rotational torque to the clamping plate 301, and the clamping plate 301 is suitable for clamping the frame of the filter screen, so as to ensure the stability of the filter screen while driving the filter screen to rotate. The lower end of the column 4 is fixedly connected with a base 6 for increasing the bottom area of ​​the column 4. The base 6 is provided with a connecting hole 601 for bolts and other connecting parts to pass through and fix the base 6 to the ground. A rib plate 7 is fixedly connected between the guide rail 1 and the column 4, and a beam frame 2 is fixedly connected between the two guide rails 1, which can improve the stability of the frame structure formed by the guide rail 1 and the column 4.

[0032] Working principle: When working, the filter screen to be painted is inserted between the two horizontal clamping plates 301. The spray rod 521 in the initial state has a certain inclination angle relative to the vertical direction, and the spraying is opened. The spraying mechanism 5 moves from one end of the guide rail 1 to the other end. Since the spraying direction of the spray is inclined, the inner wall of the filter mesh is more easily attached with the spray material. Then, driven by the telescopic device 530, the spray rod 521 is turned to another inclined direction, and then returned to the initial position from the other end. Then, the inner wall of the other side of the filter mesh will also be attached with the spray material. At this time, the upper surface of the filter screen is sprayed. The filter screen is turned 180° driven by the rotating mechanism 3, and the other side can be sprayed according to the above steps. After the spraying is completed, the filter screen is removed and the next round of spraying can be carried out.

[0033] The above describes the basic principles, main features and advantages of the present application. Those skilled in the art should understand that the present application is not limited by the above embodiments, and the above embodiments and the specification only describe the principles of the present application. The present application may have various changes and improvements without departing from the spirit and scope of the present application, and these changes and improvements fall within the scope of the present application for which protection is sought. The scope of protection claimed by the present application is defined by the attached claims and their equivalents.

Claims

1. An inverter filter spraying device, characterized in that: The invention comprises a plurality of columns (4), a pair of symmetrical rotating mechanisms (3) are arranged between the columns (4), the top ends of the columns (4) are fixedly connected to a guide rail (1), a spraying mechanism (5) is movably connected to the guide rail (1), the spraying mechanism (5) is located between the two rotating mechanisms (3) in the horizontal direction, the filter screen is installed between the two rotating mechanisms (3) and can rotate, the spraying mechanism (5) comprises a configuration frame (510) and a swinging assembly (520), and the swinging assembly (520) can rotate relative to the configuration frame (510).

2. The inverter filter spraying device according to claim 1, characterized in that: The configuration frame (510) includes a transverse plate (511), and the lower surface of the transverse plate (511) has a separation sleeve (512) and a combined sleeve (513). The separation sleeve (512) has two ends respectively close to the transverse plate (511), and the combined sleeve (513) is located in the middle of the transverse plate (511). The separation sleeve (512) and the combined sleeve (513) are both suitable for constraining the freedom of the swing component (520).

3. The inverter filter spraying device according to claim 2, characterized in that: The swing assembly (520) includes a pair of symmetrical booster hoppers (522), a transmission shaft (524) is fixedly connected between the booster hoppers (522) and is suitable for passing through the integrated shaft sleeve (513) to form a rotating pair, the upper surface of the cross plate (511) is provided with a swing groove (514) passing through the integrated shaft sleeve (513), and the upper surface of the transmission shaft (524) is fixedly connected with a swing arm (525) suitable for driving the transmission shaft (524) to rotate.

4. The inverter filter spraying device according to claim 3, characterized in that: A driven shaft (523) coaxial with the transmission shaft (524) is fixedly connected to one end of the two booster hoppers (522) away from each other, and the driven shaft (523) and the separation sleeve (512) form a rotating pair. The lower ends of the two booster hoppers (522) are commonly connected to a spray rod (521) suitable for uniformly spraying paint onto the filter.

5. The inverter filter spraying device according to claim 4, characterized in that: A sliding plate (550) is fixedly connected to the upper surface of the transverse plate (511) near both ends. The sliding plate (550) has a sliding groove (551) suitable for forming a sliding pair with the guide rail (1). The sliding plate (550) has a motor and a reducer for driving the sliding plate (550) to slide along the guide rail (1).

6. The inverter filter spraying device according to claim 5, characterized in that: A bow plate (540) is fixedly connected between the two sliding plates (550), a telescoping device (530) is arranged between the bow plate (540) and the swing arm (525), and two ends of the telescoping device (530) are movably connected to the bow plate (540) and the swing arm (525) through hinges.

7. The inverter filter spraying device according to any one of claims 1 to 6, characterized in that: The rotating mechanism (3) comprises a mounting frame (303) fixedly connected to the column (4); a driving mechanism (302) is fixedly connected to the mounting frame (303); two output ends of the driving mechanisms (302) are opposite to each other and fixedly connected with clamping plates (301) suitable for clamping the frame of the filter screen.

8. The inverter filter spraying device according to claim 7, characterized in that: The lower end of the column (4) is fixedly connected to a base (6), a connecting member hole (601) is provided on the base (6), a rib plate (7) is fixedly connected between the guide rail (1) and the column (4), and a beam frame (2) is fixedly connected between the two guide rails (1).