Dehydrated garlic slice on-line sorting equipment
By designing an automatic switching material receiving device in the sorting machine, the time-consuming problem of manual replacement of the material receiving box in the existing technology is solved, automatic material receiving is realized, production efficiency is improved and costs are reduced.
Patent Information
- Application Number
- CN202420267037.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-04
- Publication Date
- 2025-01-24
- Estimated Expiration
- 2034-02-04
AI Technical Summary
When handling dehydrated garlic slices, existing sorters need to manually replace the full feeding box, resulting in inefficient production efficiency and increased costs.
Designed a automatic switching device that can automatically switch the new seasoning box to the seasoning after the seasoning box is filled, and move the full seasoning box to the front side for easy workers. Or set an additional valve.
The automated material receiving process is realized, improving production efficiency, reducing the cost of manual operations, and avoiding the impact on production efficiency.
Smart Images

Figure CN222385347U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of sorting equipment, and in particular relates to an online sorting equipment for dehydrated garlic slices. Background Art
[0002] Dehydrated garlic slices are a kind of dehydrated vegetable made from garlic through processes such as washing, slicing, rinsing, and drying. After the slicing and dehydration of the dehydrated garlic slices, they need to be sorted by a sorting machine to remove the mixed garlic slices and a small part of unqualified products. At present, the unqualified product discharge port at the bottom and the qualified product discharge port at the discharge end of the sorting machine are generally provided with pockets or receiving boxes at the bottom to receive the materials. After the materials are full, the filled pockets or receiving boxes need to be taken out manually and replaced with empty ones. This is time-consuming and requires a valve to block the output of the materials or the sorting machine needs to be shut down, which affects the production efficiency and increases the cost. Utility Model Content
[0003] In view of the above problems, the purpose of the utility model is to provide an online sorting equipment for dehydrated garlic slices. The device can automatically switch to a new receiving box to receive materials after one receiving box is full through the setting of an automatic switching receiving device, and move the full receiving box to the front side for workers to take away. At the same time, there is no need to shut down or set up additional valves, thereby avoiding the impact on production efficiency and reducing costs.
[0004] To achieve the above purpose, the utility model provides the following technical solutions: an online sorting device for dehydrated garlic slices, comprising a sorting machine body, a waste material discharge pipe is provided at the bottom of the sorting machine body, a qualified product discharge pipe is connected to the right end of the sorting machine body, an annular rubber limit plate is installed at the bottom of the waste material discharge pipe and the bottom of the qualified product discharge pipe, an automatic switching material receiving device is provided at the bottom of the waste material discharge pipe and the bottom of the qualified product discharge pipe, the automatic switching material receiving device comprises a base arranged on the ground, a motor mounting bin is installed at the top of the base, a bearing seat is provided at the top of the motor mounting bin, the bearing seat is rotatably connected to the rotating shaft, a motor is installed inside the motor mounting bin, a top rotating plate is installed at the top of the rotating shaft, six material passing ports are penetrated between the top and the bottom of the top rotating plate, a receiving box bracket is installed on the side of the rotating shaft, a fixing groove is opened downward at the top of the receiving box bracket, a receiving box is placed inside the fixing groove, an L-shaped bracket is connected to the side of the base, and a laser sensor is installed on the side of the L-shaped bracket.
[0005] The beneficial effects of the utility model are as follows: the waste output by the waste discharge pipe and the qualified products output by the qualified product discharge pipe are received by the automatic switching receiving device below each, and the materials fall downward into the receiving box below the material passing port through the material passing port aligned with the waste discharge pipe and the qualified product discharge pipe up and down for collection, and the laser sensor detects the material height in the receiving box, and when the material in the receiving box is accumulated to a state close to overflowing, the control module automatically controls the operation of the motor, and the operation of the motor drives the rotating shaft to rotate counterclockwise with the cooperation of the bearing seat, driving the receiving box filled with materials to rotate and move, and since an annular rubber limiting plate is provided, and the annular rubber limiting plate is in contact with the top rotating plate, when the top rotating plate rotates, the materials in the waste discharge pipe and the qualified product discharge pipe are blocked by the top rotating plate and will not fall down, , under the blocking effect of the annular rubber limit plate, it will not leak out to the surroundings, but stay at the position above the top rotating plate and inside the annular rubber limit plate until the next material is driven through the port to the position aligned with the waste material discharge pipe and the qualified product discharge pipe up and down. At this time, this part of the material falls into the empty receiving box below. When the empty receiving box is full, the motor runs again, and the receiving box filled with materials is driven to the front side of the device as the motor runs again and again, so that the staff can take it away conveniently. The device can automatically switch to a new receiving box for receiving materials after one receiving box is full, and move the full receiving box to the front side for workers to take away. At the same time, there is no need to stop the machine or set up additional valves, which avoids the impact on production efficiency and reduces costs.
[0006] In order to facilitate the movement of the handheld receiving box:
[0007] As a further improvement of the above technical solution: an integrally formed hand buckle plate is provided on the side of the material receiving box.
[0008] The beneficial effect of this improvement is that the hand-grip plate is used to facilitate the hand-held material receiving box to move.
[0009] For loading and conveying materials:
[0010] As a further improvement of the above technical solution: the sorting machine body is connected to a conveyor belt, and a feeding mechanism is connected to the top of the conveyor belt.
[0011] The beneficial effect of this improvement is that when the device is used, the garlic slices to be sorted are placed on the conveyor belt through the unloading mechanism, and the garlic slices are input into the sorting machine body through the conveyor belt for sorting.
[0012] To restrict materials:
[0013] As a further improvement of the above technical solution: the diameter of the material passage opening is smaller than the bottom diameter of the waste material discharge pipe and the qualified product discharge pipe.
[0014] The beneficial effect of this improvement is that the diameter of the material passage opening is smaller than the bottom diameter of the waste material discharge pipe and the qualified product discharge pipe, so that it can cooperate with the annular rubber limiting plate to limit the material.
[0015] To control the switching of the docking box:
[0016] As a further improvement of the above technical solution: a control module is installed inside the base, and the control module is electrically connected to the laser sensor and the motor.
[0017] The beneficial effect of this improvement is that the laser sensor detects the material height in the docking box and transmits the height information to the control module. When the material in the docking box is accumulated to a state close to overflowing, the control module automatically controls the motor to run and switch the docking box.
[0018] To automatically switch the fixation between the receiving device and the sorting machine body:
[0019] As a further improvement of the above technical solution: a fixed connection bracket is connected to the side of the base, and the fixed connection bracket is screwed to the bottom of the sorting machine body.
[0020] The beneficial effect of this improvement is that the fixed connection bracket is used for automatically switching the fixation between the material receiving device and the sorting machine body.
[0021] To block and restrict material:
[0022] As a further improvement of the above technical solution: the top of the top rotating plate is in contact with the annular rubber limiting plate.
[0023] The beneficial effect of this improvement is that since an annular rubber limiting plate is provided and the annular rubber limiting plate is in contact with the top rotating plate, when the top rotating plate rotates, the materials in the waste discharge pipe and the qualified product discharge pipe will be blocked by the top rotating plate and will not fall down, and will not leak out to the surroundings due to the blocking effect of the annular rubber limiting plate.
[0024] The parts not involved in the device are the same as those in the prior art or can be implemented by using the prior art. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 It is a schematic diagram of the right front axonometric structure of the utility model;
[0026] Figure 2 It is a front view schematic diagram of the utility model;
[0027] Figure 3 It is a right side axonometric structural schematic diagram of the utility model;
[0028] Figure 4It is a schematic diagram of the right front structure of the automatic switching material receiving device in the present utility model without showing part of the material receiving box;
[0029] Figure 5 It is a schematic diagram of the right side structure of the automatic switching material receiving device in the utility model;
[0030] In the figure: 1. Sorting machine body; 2. Conveyor belt; 3. Unloading mechanism; 4. Waste material discharge pipe; 5. Qualified product discharge pipe; 6. Annular rubber limit plate; 7. Automatic switching material receiving device; 8. Base; 9. Motor mounting bin; 10. Motor; 11. Bearing seat; 12. Rotating shaft; 13. Top rotating plate; 14. Material passing port; 15. Material receiving box bracket; 16. Fixed slot; 17. Material receiving box; 18. L-shaped bracket; 19. Laser sensor; 20. Control module; 21. Fixed connecting bracket. DETAILED DESCRIPTION
[0031] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention is described in detail below in conjunction with the accompanying drawings. The description in this part is only exemplary and explanatory and should not have any limiting effect on the protection scope of the present invention.
[0032] like Figure 1-5 As shown, an online sorting device for dehydrated garlic slices comprises a sorting machine body 1, a waste material discharge pipe 4 is arranged at the bottom of the sorting machine body 1, a qualified product discharge pipe 5 is connected to the right end of the sorting machine body 1, an annular rubber limiting plate 6 is installed at the bottom of the waste material discharge pipe 4 and the qualified product discharge pipe 5, an automatic switching receiving device 7 is arranged at the bottom of the waste material discharge pipe 4 and the qualified product discharge pipe 5, the automatic switching receiving device 7 comprises a base 8 arranged on the ground, a motor installation bin 9 is installed on the top of the base 8, and a motor installation bin 9 is installed on the top of the motor installation bin 9. There is a bearing seat 11, which is rotatably connected to a rotating shaft 12. A motor 10 is installed inside the motor mounting bin 9. A top rotating plate 13 is installed on the top of the rotating shaft 12. Six material passage ports 14 are penetrated between the top and the bottom of the top rotating plate 13. A material receiving box bracket 15 is installed on the side of the rotating shaft 12. A fixing groove 16 is opened downward on the top of the material receiving box bracket 15. A material receiving box 17 is placed inside the fixing groove 16. An L-shaped bracket 18 is connected to the side of the base 8. A laser sensor 19 is installed on the side of the L-shaped bracket 18.
[0033] The waste materials outputted from the waste material discharge pipe 4 and the qualified products outputted from the qualified product discharge pipe 5 are received by the automatic switching receiving device 7 below them, and the materials fall downward into the receiving box 17 below the material through ... While falling, under the blocking effect of the annular rubber limiting plate 6, it will not leak out to the surroundings, but stay at the position above the top rotating plate 13 and located on the inner side of the annular rubber limiting plate 6 until the next material is driven through the port 14 to the position aligned with the waste material discharge pipe 4 and the qualified product discharge pipe 5. At this time, this part of the material falls into the empty receiving box 17 below. When the empty receiving box 17 is full, the motor 10 runs again, and the receiving box 17 filled with materials is driven to the front side of the device as the motor 10 runs again and again, so that the staff can take it away conveniently. The device can automatically switch to a new receiving box for receiving materials after one receiving box is full, and move the full receiving box to the front side for workers to take away. At the same time, there is no need to shut down or set up additional valves, thereby avoiding the impact on production efficiency and reducing costs.
[0034] An integrally formed hand grip plate is provided on the side of the material receiving box 17 .
[0035] The hand buckle plate is used to facilitate the hand-held material receiving box 17 to move.
[0036] The sorting machine body 1 is connected to a conveyor belt 2 , and a feeding mechanism 3 is connected to the top of the conveyor belt 2 .
[0037] When the device is used, the garlic slices to be sorted are placed on the conveyor belt 2 through the unloading mechanism 3, and the garlic slices are input into the sorting machine body 1 through the conveyor belt 2 for sorting.
[0038] The diameter of the material passage opening 14 is smaller than the bottom diameter of the waste material discharge pipe 4 and the qualified product discharge pipe 5 .
[0039] The diameter of the material passage opening 14 is smaller than the bottom diameter of the waste material discharge pipe 4 and the qualified product discharge pipe 5 so as to cooperate with the annular rubber limiting plate 6 to limit the material.
[0040] A control module 20 is installed inside the base 8 , and the control module 20 is electrically connected to the laser sensor 19 and the motor 10 .
[0041] The laser sensor 19 detects the height of the material in the docking box 17 and transmits the height information to the control module 20. When the material in the docking box 17 is accumulated to a state close to overflowing, the control module 20 automatically controls the motor 10 to run and switch the docking box 17.
[0042] A fixed connection bracket 21 is connected to the side of the base 8 , and the fixed connection bracket 21 is screwed to the bottom of the sorting machine body 1 .
[0043] The fixed connection bracket 21 is used for automatically switching the fixation between the material receiving device 7 and the sorting machine body 1 .
[0044] The top of the top rotating plate 13 contacts the annular rubber limiting plate 6 .
[0045] Since the annular rubber limiting plate 6 is provided and the annular rubber limiting plate 6 is in contact with the top rotating plate 13, when the top rotating plate 13 rotates, the materials in the waste discharge pipe 4 and the qualified product discharge pipe 5 will not fall down while being blocked by the top rotating plate 13. At the same time, under the blocking effect of the annular rubber limiting plate 6, the materials will not leak out to the surroundings.
[0046] The working principle and use process of the utility model are as follows: when the device is used, the garlic slices to be sorted are placed on the conveyor belt 2 through the feeding mechanism 3, and the garlic slices are input into the sorting machine body 1 through the conveyor belt 2 for sorting, and the sorted waste enters the waste discharge pipe 4 for output, and the qualified products enter the qualified product discharge pipe 5 for output, and the waste output from the waste discharge pipe 4 and the qualified products output from the qualified product discharge pipe 5 are received by the automatic switching receiving device 7 below them, and the materials are connected with the waste discharge pipe 4 and the qualified product discharge pipe 5. The aligned materials fall downward through the opening 14 into the receiving box 17 below the material opening 14 for collection. The laser sensor 19 detects the height of the materials in the receiving box 17. When the materials in the receiving box 17 are accumulated to a state close to overflowing, the control module 20 automatically controls the motor 10 to operate. The operation of the motor 10 drives the rotating shaft 12 to rotate counterclockwise with the cooperation of the bearing seat 11, and drives the receiving box 17 filled with materials to rotate and move. Since the annular rubber limit plate 6 is provided, and the annular rubber limit plate 6 The top rotating plate 13 is in contact with the top rotating plate 13. Therefore, when the top rotating plate 13 rotates, the materials in the waste discharge pipe 4 and the qualified product discharge pipe 5 are blocked by the top rotating plate 13 and will not fall down. At the same time, under the blocking effect of the annular rubber limiting plate 6, they will not leak out to the surroundings, but stay at the position above the top rotating plate 13 and inside the annular rubber limiting plate 6 until the next material is driven through the opening 14 to the position aligned with the waste discharge pipe 4 and the qualified product discharge pipe 5. At this time, this part of the material falls into the empty receiving box 17 below When the empty receiving box 17 is full, the motor 10 starts running again, and the receiving box 17 filled with materials is driven to the front side of the device as the motor 10 runs again and again, so that the staff can take it away conveniently. The device can automatically switch to a new receiving box to receive materials after one receiving box is full, and move the full receiving box to the front side for the workers to take away, without stopping the machine or setting additional valves, thus avoiding the impact on production efficiency and reducing costs.
[0047] It should be noted that, in this article, the terms "comprises", "includes" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or apparatus that includes a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or apparatus.
[0048] This article uses specific examples to illustrate the principles and implementation methods of the utility model. The above examples are only used to help understand the method and core ideas of the utility model. The above is only the preferred implementation method of the utility model. It should be pointed out that due to the limitations of textual expression, there are objectively infinite specific structures. For ordinary technicians in this technical field, without departing from the principle of the utility model, they can make several improvements, embellishments or changes, and can also combine the above technical features in an appropriate manner; these improvements, embellishments, changes or combinations, or the direct application of the concept and technical solution of the utility model to other occasions without improvement, should be regarded as the protection scope of the utility model.
Claims
1. A dehydrated garlic slice online sorting device, characterized in that: The invention comprises a sorting machine body (1), wherein a waste material discharge pipe (4) is provided at the bottom of the sorting machine body (1), a qualified product discharge pipe (5) is connected to the right end of the sorting machine body (1), an annular rubber limit plate (6) is installed at the bottom of the waste material discharge pipe (4) and the qualified product discharge pipe (5), an automatic switching material receiving device (7) is installed at the bottom of the waste material discharge pipe (4) and the qualified product discharge pipe (5), the automatic switching material receiving device (7) comprises a base (8) arranged on the ground, a motor installation bin (9) is installed at the top of the base (8), a bearing seat (11) is provided at the top of the motor installation bin (9), and the The bearing seat (11) is rotatably connected to the rotating shaft (12); a motor (10) is installed inside the motor installation bin (9); a top rotating plate (13) is installed on the top of the rotating shaft (12); six material passage openings (14) are penetrated between the top and the bottom of the top rotating plate (13); a material receiving box bracket (15) is installed on the side of the rotating shaft (12); a fixing groove (16) is opened downward on the top of the material receiving box bracket (15); a material receiving box (17) is placed inside the fixing groove (16); an L-shaped bracket (18) is connected to the side of the base (8); a laser sensor (19) is installed on the side of the L-shaped bracket (18).
2. The online sorting equipment for dehydrated garlic slices according to claim 1, characterized in that: An integrally formed grip plate is provided on the side of the material receiving box (17).
3. The online sorting equipment for dehydrated garlic slices according to claim 1, characterized in that: The sorting machine body (1) is connected to a conveyor belt (2), and the top of the conveyor belt (2) is connected to a material discharge mechanism (3).
4. The online sorting device for dehydrated garlic slices according to claim 1, characterized in that: The diameter of the material passage opening (14) is smaller than the bottom diameters of the waste material discharge pipe (4) and the qualified product discharge pipe (5).
5. The online sorting equipment for dehydrated garlic slices according to claim 1, characterized in that: A control module (20) is installed inside the base (8), and the control module (20) is electrically connected to the laser sensor (19) and the motor (10).
6. The online sorting equipment for dehydrated garlic slices according to claim 1, characterized in that: A fixed connection bracket (21) is connected to the side of the base (8), and the fixed connection bracket (21) is screwed to the bottom of the sorting machine body (1).
7. The online sorting equipment for dehydrated garlic slices according to claim 1, characterized in that: The top of the top rotating plate (13) is in contact with the annular rubber limiting plate (6).