SMT patch detection equipment
By designing a SMT patch detection equipment that contains a conveyor belt, detector, anti -displacement component, and screen component, it solves the problem that the existing equipment is difficult to eliminate unqualified patch, realize automatic screening, and improves the detection efficiency.
Patent Information
- Application Number
- CN202420951958.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-05
- Publication Date
- 2025-01-24
- Estimated Expiration
- 2034-05-05
AI Technical Summary
It is difficult for existing SMT patch testing equipment to effectively eliminate unqualified patches after inspection, resulting in cumbersome screening for staff, affecting the detection efficiency.
An SMT patch inspection equipment including a conveyor belt, detector, anti-shift component and screening component was designed. Through the drive motor and gear system, unqualified patches can be moved to the outside of the conveyor belt, and the unqualified patches can be removed using the cooperation of the second rack and the rubber block to achieve automatic screening.
The automatic screening of SMT patch is achieved, avoiding the mixing of qualified and unqualified patch, simplifying the detection process of the staff, and improving the detection efficiency.
Smart Images

Figure CN222385357U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of SMT patches, in particular to SMT patch detection equipment. Background Art
[0002] SMT is a surface assembly technology, also known as surface mounting or surface mounting technology. It is the most popular technology and process in the current electronic assembly industry. It is a circuit assembly technology that mounts pinless or short-lead surface mounting components on the surface of a printed circuit board or other substrate, and assembles them by soldering through methods such as reflow soldering or dip soldering. During the production and processing of SMT patches, various inspections and measurements are required for SMT patches.
[0003] After massive search, it is found that the Chinese patent with the prior art publication number CN215011380U discloses a SMT patch quality inspection device. The patent puts the SMT patch into the upper placement slot and presses it lightly so that the four corners of the SMT patch are adsorbed by the suction cup, and then the stepper motor drives the SMT patch through the conveyor roller and the conveyor belt to move it to the bottom of the detector for inspection. After the inspection is completed, the stepper motor drives another SMT patch to move to the bottom of the detector again. This is repeated continuously, and the inspected SMT patch is continuously moved until it moves to the position of a conveyor roller. However, in this scheme, since qualified SMT patches and unqualified SMT patches are both in the upper placement slot after inspection, it is difficult to directly remove unqualified SMT patches, resulting in the need for staff to screen qualified SMT patches and unqualified SMT patches after SMT patch inspection. The process is cumbersome and affects the staff's inspection of SMT patches. Therefore, based on the above search and combined with the prior art, the utility model proposes an SMT patch inspection device to solve the above problems. Utility Model Content
[0004] The purpose of the utility model is to provide SMT patch detection equipment to solve the problems raised in the above background technology.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] The SMT patch detection equipment comprises two brackets, a conveyor belt body for conveying SMT patches is installed between the two brackets, a fixing frame is fixedly installed on the top surface of the two brackets, a detector for detecting SMT patches is fixedly installed on the inner bottom surface of the fixing frame, an anti-displacement component for preventing the SMT patch from shifting is arranged on the top surface of the bracket, and a screening component for screening SMT patches is arranged on the top surface of the bracket.
[0007] Further, the screening assembly includes a support plate, a first rack is fixedly mounted on one side of the support plate, a gear is rotatably connected to one side of the support plate, one end of the gear is rotatably connected to a second connecting rod, one end of the second connecting rod is rotatably connected to the first connecting rod, a driving motor for driving the first connecting rod to rotate is fixedly mounted on one side of the support plate, a second rack is slidably connected to one side of the support plate, and a rotating member for supporting the rotation of the gear is provided on one side of the support plate.
[0008] Furthermore, a limiting hole for sliding of the second rack is opened on one side of the support plate, a limiting rod is fixedly installed inside the limiting hole, a limiting block is fixedly installed on one side of the second rack, and the limiting block is slidably connected to the limiting rod.
[0009] Furthermore, the anti-displacement assembly includes a plurality of support frames, wherein a movable plate is rotatably connected inside the support frame, two fans are rotatably connected to one side of the movable plate, and an adjustment member for adjusting the angle of the movable plate is provided on the other side of the support frame.
[0010] Furthermore, a collecting bin is fixedly installed on one side of the two brackets, and a rubber plate for cushioning the SMT patches is fixedly installed inside the collecting bin.
[0011] Furthermore, a fixed bin for collecting unqualified SMT patches is fixedly installed on one side of the bracket on the left side.
[0012] Compared with the prior art, the beneficial effects of the utility model are:
[0013] 1. The SMT patches can be inspected by cooperating with the support, the conveyor body, the fixing frame and the detector. The unqualified SMT patches can be moved to the outside of the conveyor body by cooperating with the driving motor, the first connecting rod, the second connecting rod, the rotating shaft, the gear, the supporting shaft, the connecting hole, the first rack, the second rack and the rubber block. The unqualified SMT patches on the conveyor body can be removed by moving the second rack and the rubber block forward and backward, and then the SMT patches can be screened to avoid mixing qualified SMT patches with unqualified SMT patches, so as to achieve the screening effect of SMT patches and facilitate the staff to detect SMT patches.
[0014] 2. By cooperating with each other, the conveyor belt body, movable plate, fan, connecting roller, ratchet, latch and torsion spring, the movable plate and the fan can be turned downward to a suitable angle and their angles can be determined. The airflow of the fan blows downward onto the SMT patch, thereby using the airflow to press the SMT patch onto the conveyor belt body to prevent the SMT patch from shifting on the conveyor belt body, thereby achieving the effect of preventing the SMT patch from shifting. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;
[0016] Figure 2 This is a schematic diagram of the fixing frame structure of the utility model;
[0017] Figure 3 It is a left side schematic diagram of the collection bin structure of the utility model;
[0018] Figure 4 for Figure 3 Schematic diagram of the local structure of C;
[0019] Figure 5 for Figure 2 Schematic diagram of the local structure of B;
[0020] Figure 6 for Figure 2 Schematic diagram of the local structure of A.
[0021] In the figure: 1. bracket; 2. conveyor belt body; 3. fixing frame; 4. detector; 5. screening assembly; 6. anti-shifting assembly; 7. fixed bin; 8. support frame; 9. movable plate; 10. fan; 11. support plate; 12. connecting hole; 13. support shaft; 14. collecting bin; 15. rubber plate; 16. first rack; 17. gear; 18. second rack; 19. rubber block; 20. driving motor; 21. first connecting rod; 22. torsion spring; 23. rotating shaft; 24. second connecting rod; 25. limiting hole; 26. limiting rod; 27. limiting block; 28. connecting roller; 29. ratchet; 30. latching tooth; 31. mounting rod. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] Example 1: Please refer to Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5, SMT patch detection equipment, including two brackets 1, a conveyor body 2 for conveying SMT patches is installed between the two brackets 1, a fixing frame 3 is fixedly installed on the top surface of the two brackets 1, a detector 4 for detecting SMT patches is fixedly installed on the inner bottom surface of the fixing frame 3, the detector 4 is a common device for detecting SMT patches and will not be described in detail here, the top surface of the bracket 1 is provided with an anti-displacement component 6 for preventing the SMT patch from shifting, and the top surface of the bracket 1 is provided with a screening component 5 for screening SMT patches;
[0024] The screening assembly 5 includes a support plate 11, which is fixedly mounted on the top surface of the right bracket 1, a first rack 16 is fixedly mounted on one side of the support plate 11, a gear 17 is rotatably connected to one side of the support plate 11, the gear 17 is meshed with the first rack 16, one end of the gear 17 is rotatably connected to a second connecting rod 24, one end of the second connecting rod 24 is rotatably connected to a first connecting rod 21, a driving motor 20 for driving the first connecting rod 21 to rotate is fixedly mounted on one side of the support plate 11, the output shaft of the driving motor 20 passes through the support plate 11 and is fixedly connected to one side of the first connecting rod 21, and one end of the gear 17 and one side of the first connecting rod 21 are both fixedly mounted with a rotating shaft 23, the two ends of the second connecting rod 24 are rotatably connected with the gear 17 and the first connecting rod 21 through two rotating shafts 23 respectively, a second rack 18 is slidably connected to one side of the support plate 11, a rubber block 19 is fixedly installed on one side of the second rack 18, the gear 17 is meshed and connected with the second rack 18, a rotating member for supporting the rotation of the gear 17 is provided on one side of the support plate 11, the rotating member includes a connecting hole 12, the connecting hole 12 is opened on one side of the support plate 11, a support shaft 13 is fixedly installed on one end of the gear 17, the support shaft 13 is rotatably connected with the connecting hole 12, the rotation of the gear 17 drives the support shaft 13 to rotate inside the connecting hole 12 and move forward, thereby supporting the rotation of the gear 17;
[0025] Through the provided bracket 1, the staff places the SMT patch on the conveyor belt body 2 between the two brackets 1, and the conveyor belt body 2 transports the SMT patch forward to the bottom of the fixed frame 3. The detector 4 inside the fixed frame 3 can detect the SMT patch, and the qualified SMT patch continues to move forward. When there is an unqualified SMT patch, the drive motor 20 is started, and the output rotation of the drive motor 20 drives the first connecting rod 21 to rotate. The rotation of the first connecting rod 21 causes the second connecting rod 24 to move forward through the rotating shaft 23 on the first connecting rod 21. The forward movement of the second connecting rod 24 drives the gear 17 to roll forward and causes the second connecting rod 24 to rotate around the rotating shaft 23 on the gear 17. The forward rolling of the gear 17 will also drive the support shaft 13 to rotate and move forward inside the connecting hole 12. The gear 17 moves forward along the first rack 16 to drive the second rack 18 to move forward. The second rack 18 moves forward to drive the rubber block 19 to move forward, and the rubber block 19 moves forward to push the unqualified SMT patches on the conveyor belt body 2, thereby moving the unqualified SMT patches to the outside of the conveyor belt body 2, and the output shaft of the driving motor 20 continues to rotate to drive the first connecting rod 21 and the second connecting rod 24 to rotate backward, and the second connecting rod 24 rotates backward to drive the gear 17 to roll backward, and the gear 17 rolls backward to reset the second rack 18 and the rubber block 19. In this process, the staff uses the forward and backward movement of the second rack 18 and the rubber block 19 to remove the unqualified SMT patches on the conveyor belt body 2, and then screen the SMT patches to avoid mixing qualified SMT patches with unqualified SMT patches, so as to achieve the screening effect of the SMT patches, and the staff does not need to screen the SMT patches later, which is convenient for the staff to detect the SMT patches;
[0026] A limiting hole 25 for sliding the second rack 18 is provided on one side of the support plate 11, a limiting rod 26 is fixedly installed inside the limiting hole 25, and a limiting block 27 is fixedly installed on one side of the second rack 18, and the limiting block 27 is slidably connected to the limiting rod 26;
[0027] By setting the second rack 18, the second rack 18 moves forward to drive the limiting block 27 to move forward along the limiting rod 26 inside the limiting hole 25 on the support plate 11. The limiting rod 26 and the limiting block 27 can limit the movement of the second rack 18 to achieve a limiting effect on the second rack 18.
[0028] Example 2: Please refer to Figure 1 , Figure 2 , Figure 3 and Figure 6, SMT patch detection equipment, the anti-displacement component 6 includes a plurality of support frames 8, and the plurality of support frames 8 are respectively fixedly mounted on the top surfaces of the two brackets 1. The interior of the support frame 8 is rotatably connected with a movable plate 9, and one side of the movable plate 9 is rotatably connected with one side of the support frame 8 through a bearing. One side of the movable plate 9 is rotatably connected with two fans 10. The other side of the support frame 8 is provided with an adjusting member for adjusting the angle of the movable plate 9. The adjusting member includes a connecting roller 28, and the connecting roller 28 is fixedly mounted on one side of the movable plate 9. One end of the connecting roller 28 passes through the support frame 8 and is fixedly mounted with a ratchet 29. Two latch teeth 30 are installed on one side of the support frame 8. The outer circumferential wall surface of the latch tooth 30 is rotatably connected with the latch tooth 30, and the latch tooth 30 is movably engaged with the ratchet 29. The outer circumferential wall surface of the mounting rod 31 is sleeved with a torsion spring 22, and the latch tooth 30 is elastically connected to the mounting rod 31 through the torsion spring 22;
[0029] Through the provided conveyor belt body 2, the staff places the SMT patch on the top surface of the conveyor belt body 2, and the staff rotates the movable plate 9 and the fan 10 downward to a suitable angle. The movable plate 9 and the fan 10 rotate downward to drive the connecting roller 28 to drive the ratchet 29 to rotate at the same time. The rotation of the ratchet 29 causes the latching tooth 30 to rotate around the mounting rod 31 and twists the torsion spring 22. When the movable plate 9 and the fan 10 are rotated downward to a suitable angle, the middle latching tooth 30 is clamped between the teeth of the ratchet 29 by the torsion spring 22, thereby determining the angle of the ratchet 29, and then determining the angle of the movable plate 9 and the fan 10. The staff starts the fan 10, and the fan 10 rotates to generate airflow, which blows downward onto the SMT patch, thereby using the airflow to press the SMT patch onto the conveyor belt body 2, thereby preventing the SMT patch from shifting on the conveyor belt body 2, and achieving the anti-shifting effect of the SMT patch.
[0030] A collecting bin 14 is fixedly installed on one side of the two brackets 1, and a rubber plate 15 for cushioning the SMT patches is fixedly installed inside the collecting bin 14. Through the provided conveyor belt body 2, qualified SMT patches are transported forward along the conveyor belt body 2 and enter the collecting bin 14. The patches entering the collecting bin 14 fall on the rubber plate 15 and move downward along the inclined surface of the rubber plate 15, thereby collecting qualified SMT patches.
[0031] A fixed bin 7 for collecting unqualified SMT patches is fixedly installed on one side of the left bracket 1. The unqualified SMT patches on the conveyor belt body 2 are pushed into the fixed bin 7 by the second rack 18 and the rubber block 19, thereby collecting the unqualified SMT patches.
[0032] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. An SMT patch detection device, comprising two brackets (1), characterized in that: A conveyor belt body (2) for conveying SMT patches is installed between the two brackets (1), a fixing frame (3) is fixedly installed on the top surface of the two brackets (1), a detector (4) for detecting SMT patches is fixedly installed on the inner bottom surface of the fixing frame (3), an anti-displacement component (6) for preventing the SMT patches from shifting is arranged on the top surface of the bracket (1), and a screening component (5) for screening SMT patches is arranged on the top surface of the bracket (1).
2. The SMT patch detection equipment according to claim 1, characterized in that: The screening assembly (5) comprises a support plate (11), a first rack (16) is fixedly mounted on one side of the support plate (11), a gear (17) is rotatably connected to one side of the support plate (11), one end of the gear (17) is rotatably connected to a second connecting rod (24), one end of the second connecting rod (24) is rotatably connected to the first connecting rod (21), a driving motor (20) for driving the first connecting rod (21) to rotate is fixedly mounted on one side of the support plate (11), a second rack (18) is slidably connected to one side of the support plate (11), and a rotating member for supporting the rotation of the gear (17) is provided on one side of the support plate (11).
3. The SMT patch detection equipment according to claim 2, characterized in that: A limiting hole (25) is provided on one side of the support plate (11) for sliding the second rack (18), a limiting rod (26) is fixedly installed inside the limiting hole (25), and a limiting block (27) is fixedly installed on one side of the second rack (18), and the limiting block (27) is slidably connected to the limiting rod (26).
4. The SMT patch detection equipment according to claim 1, characterized in that: The anti-displacement assembly (6) comprises a plurality of support frames (8), wherein a movable plate (9) is rotatably connected inside the support frame (8), two fans (10) are rotatably connected to one side of the movable plate (9), and an adjusting member for adjusting the angle of the movable plate (9) is provided on the other side of the support frame (8).
5. The SMT patch detection equipment according to claim 1, characterized in that: A collecting bin (14) is fixedly mounted on one side of the two brackets (1), and a rubber plate (15) for cushioning the SMT patches is fixedly mounted inside the collecting bin (14).
6. The SMT patch detection equipment according to claim 1, characterized in that: A fixed bin (7) for collecting unqualified SMT patches is fixedly installed on one side of the bracket (1) on the left side.
Citation Information
Patent Citations
SMT patch quality detection device
CN215011380U