Line body cleaning device
By setting holes and cleaning units in the cleaning slot, the problem of difficulty cleaning the aluminum wire after reaction in the storage tank is solved, and the stable cleaning and efficient cleaning effect of the wire body are achieved.
Patent Information
- Application Number
- CN202421171397.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-27
- Publication Date
- 2025-01-24
- Estimated Expiration
- 2034-05-27
AI Technical Summary
In the prior art, it is difficult to completely clean the aluminum wire after reacting in the liquid storage tank, especially when the wire is rolled in the winding state, the inner wire is not thoroughly cleaned and the cleaning efficiency is low.
A wire body cleaning device is designed. By setting first and second via holes on the first and second side plates of the cleaning tank, the wire body passes through these via holes, combined with sponge blocks and water sprays. Cleaning units such as pipes and jet pipes achieve stable cleaning of the wire body.
The device stabilizes the position of the wire body through the limit structure, which improves the stability and efficiency of the line body cleaning, ensuring that the inner and outer parts of the wire body can be effectively cleaned, and avoiding the cables from being separated or damaged during the conveying process.
Smart Images

Figure CN222385448U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field, in particular to a wire cleaning device. Background Art
[0002] Nowadays, the demand for aluminum wire in the market is increasing. During the production process, aluminum wire needs to undergo a series of process treatments according to different usage requirements, including but not limited to degreasing, activation, deoxidation, galvanizing, nickel plating, etc.
[0003] During the process of processing the aluminum wire, the aluminum wire needs to pass through different liquid storage tanks so that the aluminum wire reacts with the substances in the liquid storage tanks. After the aluminum wire reacts in the liquid storage tank, liquid will remain on the aluminum wire, and the aluminum wire needs to be cleaned before subsequent processing.
[0004] Since most aluminum wires are in the state of being wound up by wire rollers, directly immersing and cleaning the aluminum wires cannot ensure that the inner wires are cleaned, and the wire cleaning efficiency is low.
[0005] Chinese utility model patent CN216026463U discloses an automatic cleaning device for copper-clad aluminum wire surface drawing oil, which draws the wire and immerses it in cleaning liquid. The wire is wound around a plurality of rotating rollers, and the cleaning of the wire is achieved by the rotating conveyance of the rotating rollers.
[0006] However, after the above-mentioned wire is wound on multiple rotating rollers, the position of the wire on the rotating rollers is easy to change, and there is no corresponding protective structure on the rotating rollers. The wire is easy to detach from the rotating rollers during transportation; similarly, the staff is also easy to touch the wire during operation, causing the wire to be stressed and detach from the transmission roller. Utility Model Content
[0007] In view of the above problems existing in the prior art, the utility model provides a wire cleaning device.
[0008] In order to solve the above technical problems, the utility model is solved by the following technical solutions:
[0009] A wire cleaning device comprises a cleaning tank provided with a cleaning unit, wherein the cleaning tank has two first side plates and a second side plate arranged opposite to each other.
[0010] The first side plate is provided with a first through hole; the second side plate is provided with a second through hole; when the wire body is cleaned through the cleaning tank, the wire body passes through the first through hole and the second through hole.
[0011] Preferably, the cleaning unit comprises a sponge block arranged at the first through hole and / or the second through hole.
[0012] Preferably, the cleaning unit comprises a water spray pipe; the first end of the water spray pipe is connected to an external water supply device, and the second end extends into the cleaning tank; when cleaning the wire body, the second end of the water spray pipe faces the surface of the wire body.
[0013] Preferably, the cleaning unit comprises an air jet pipe; a first end of the air jet pipe is connected to an external air supply device, and a second end of the air jet pipe extends into the cleaning tank.
[0014] Preferably, the second end of the air injection pipe is arranged at the first through hole and / or the second through hole;
[0015] When cleaning the wire body, the second end of the air jet pipe faces the surface of the wire body.
[0016] Preferably, a first support member is provided in the cleaning tank, and the second end of the water spray pipe is arranged on the first support member.
[0017] Preferably, a drainage hole is provided at the bottom of the cleaning tank.
[0018] Preferably, a second support member is provided in the cleaning tank, and a roller is rotatably provided on the second support member;
[0019] When the wire body is cleaned, the wire body is laid on the circumferential side wall of the roller.
[0020] Preferably, the circumferential side wall of the roller is inwardly recessed to form an annular receiving groove, and the receiving groove is used for arranging the wire body.
[0021] Preferably, the position of the roller on the second support member is adjustable.
[0022] The utility model has at least the following beneficial effects:
[0023] 1. In the present application, the first through hole and the second through hole are respectively provided on the first side plate and the second side plate, so that during cleaning, the wire body passes through the first through hole and the second through hole, and the first through hole and the second through hole can limit the wire body, so that the position of the wire body in the inner cavity of the cleaning tank can be kept stable during the process of being pulled by the wire taking-up device, thereby making the cleaning effect of the wire body by the wire cleaning device of this embodiment stable.
[0024] 2. In the present application, since the wire body passes through the first through hole and the second through hole, the wire body can be better located in the inner cavity of the cleaning tank, and it is not easy for external objects and staff to touch the wire body, which can improve the stability of the position state of the wire body in the inner cavity of the cleaning tank. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 A first schematic diagram of a wire cleaning device in some embodiments of the present application is shown;
[0026] Figure 2 A second schematic diagram of a wire cleaning device in some embodiments of the present application is shown;
[0027] Figure 3 Shows Figure 1 A partial enlarged view of the middle A;
[0028] Figure 4 A schematic diagram showing a roller provided with a receiving groove in some embodiments of the present application is shown;
[0029] Figure 5 A schematic diagram showing a first side plate provided with a sponge block in some embodiments of the present application is shown;
[0030] Figure 6 A schematic diagram of a first side panel in some embodiments of the present application is shown;
[0031] Figure 7 A schematic diagram showing a second side plate provided with a sponge block in some embodiments of the present application is shown;
[0032] Figure 8 A schematic diagram of the second side panel in some embodiments of the present application is shown.
[0033] The parts indicated by the numbers in the accompanying drawings are as follows:
[0034] 100, cleaning tank; 101, inner cavity; 102, drainage hole; 110, first side plate; 111, first through hole; 120, second side plate; 121, second through hole; 200, sponge block; 300, water spray pipe; 310, first nozzle; 400, jet pipe; 410, second nozzle; 500, first support member; 600, second support member; 601, movable groove; 610, roller; 611, accommodating groove; 620, movable plate; 621, adjusting bolt. DETAILED DESCRIPTION
[0035] In order to further understand the content of the utility model, the utility model is described in detail in conjunction with the accompanying drawings and embodiments. It should be understood that the embodiments are only used to explain the utility model but not to limit it.
[0036] like Figure 1-8As shown, this embodiment provides a wire cleaning device, which has a cleaning tank 100 with an open top, a cleaning unit is arranged in the cleaning tank 100, and the cleaning tank 100 includes two oppositely arranged side walls, namely a first side plate 110 and a second side plate 120. A first through hole 111 penetrating the first side plate 110 is arranged on the first side plate 110, and a second through hole 121 penetrating the second side plate 120 is arranged on the second side plate 120, and the first through hole 111 and the second through hole 121 are both connected to the inner cavity 101 of the cleaning tank 100. When in use, the front end of the wire to be cleaned is passed through the first through hole 111 on the first side plate 110 into the cleaning tank 100, and passes through the second through hole 121 on the second side plate 120 out of the cleaning tank 100. Preferably, after the front end of the wire passes out of the cleaning tank 100 from the second through hole 121, the front end of the wire can be wound around a wire taking-up device, which can actively pull the wire so that the rear end of the wire can pass through the inner cavity 101 of the cleaning tank 100, and the cleaning unit arranged in the cleaning tank 100 can clean the wire when the wire passes through the inner cavity 101 of the cleaning tank 100, thereby achieving the effect of the wire cleaning device of this embodiment cleaning the wire.
[0037] It is worth mentioning that in this embodiment, by respectively opening the first through hole 111 and the second through hole 121 on the first side plate 110 and the second side plate 120, the wire body passes through the first through hole 111 and the second through hole 121 during cleaning, and the first through hole 111 and the second through hole 121 can limit the wire body, so that the position of the wire body in the inner cavity 101 of the cleaning tank 100 can be kept stable during the process of being pulled by the wire taking-up device, thereby making the cleaning effect of the wire body by the wire cleaning device of this embodiment remain stable.
[0038] Furthermore, since the wire body passes through the first through hole 111 and the second through hole 121, the wire body can be better located in the inner cavity 101 of the cleaning tank 100, and it is not easy for external objects and staff to touch the wire body, which can improve the stability of the position state of the wire body in the inner cavity 101 of the cleaning tank 100.
[0039] In some embodiments, the cleaning unit provided in the cleaning tank 100 includes a sponge block 200. The sponge block 200 can be provided only at the first through hole 111 or only at the second through hole 121. Of course, it can also be provided at both the first through hole 111 and the second through hole 121. When the wire body is cleaned, the sponge block 200 can abut against the surface of the wire body. As the wire body moves, the sponge block 200 can wipe the surface of the wire body, thereby improving the cleaning effect of the wire cleaning device of this embodiment on the wire body.
[0040] When the sponge block 200 is disposed at the first through hole 111, the sponge block 200 can wipe the surface of the wire body to achieve preliminary cleaning of the wire body while the wire body passes through the first through hole 111, and then the wire body enters the inner cavity 101 of the cleaning tank 100 for subsequent processing. When the sponge block 200 is disposed at the second through hole 121, the sponge block 200 can wipe the surface of the wire body while the wire body passes through the second through hole 121 to achieve the final cleaning of the wire body, so that when the wire body passes through the second through hole 121 to the outside of the cleaning tank, a better cleaning effect can be achieved.
[0041] Furthermore, in order to improve the cleaning effect of the sponge block 200 on the thread body, the sponge block 200 can be set in a ring shape so that the sponge block 200 can be wrapped around the outer surface of the thread body to achieve all-round cleaning of the surface of the thread body. Of course, in some embodiments, the sponge block 200 can be set to be detachably mounted on the first side plate 110 and / or the second side plate 120, for example, by bonding, so that the sponge block 200 can be disassembled and cleaned after being used for a period of time, and recycled.
[0042] In some embodiments, the wire cleaning device of this embodiment can be used in conjunction with an external water supply device, for example, the water supply device can be a water pump connected to a water source. The cleaning unit of this embodiment includes a water spray pipe 300, a first end of the water spray pipe 300 is connected to an external water pump, and a second end of the water spray pipe 300 extends into the inner cavity 101 of the cleaning tank 100. Preferably, the second end of the water spray pipe 300 passes through the side wall of the cleaning tank 100 to extend into the inner cavity 101 of the cleaning tank 100.
[0043] After the front end of the wire body passes through the first through hole 111 and the second through hole 121 in sequence, the second end of the water spray pipe 300 can face the surface of the wire body.
[0044] When cleaning the wire body, start the water pump so that the water pump can supply water to the water spray pipe 300. Since the second end of the water spray pipe 300 is facing the surface of the wire body, the water sprayed from the water spray pipe 300 can directly rinse the surface of the wire body, thereby cleaning the wire body.
[0045] It is understandable that the water sprayed from the second end of the water spray pipe 300 can have a certain water pressure. When the water acts on the wire body, it can have a better impact force, thereby improving the cleaning effect on the surface of the wire body. The water pressure of the water sprayed from the second end of the water spray pipe 300 can be adjusted by adjusting the working frequency of the water pump, thereby changing the impact force on the surface of the wire body, which has a wider range of applications and higher flexibility. And as the working frequency of the water pump changes, the water pressure of the water sprayed from the second end of the water spray pipe 300 changes, and the water spraying direction of the water spray pipe 300 also changes accordingly, thereby achieving all-round cleaning of the wire body.
[0046] Furthermore, a first nozzle 310 may be installed on the second end of the water spray pipe 300 as needed. First nozzles 310 of different specifications have different water spraying directions. Therefore, all-round cleaning of the wire body can be achieved by replacing the first nozzle 310.
[0047] It should be noted that after the surface of the wire body is flushed through the water spray pipe 300, as the wire body moves in the second through hole 121, the sponge block 200 at the second through hole 121 can wipe the surface of the wire body. Since the sponge block 200 itself has the property of absorbing water, the wire body can remain dry after being moved out of the cleaning tank 100.
[0048] In some embodiments, the wire cleaning device of this embodiment can be used in conjunction with an external air supply device, for example, the air supply device can be a blower. The cleaning unit of this embodiment includes an air jet pipe 400, the first end of which is connected to an external blower, and the second end of which extends into the inner cavity 101 of the cleaning tank 100. Preferably, the second end of the air jet pipe 400 passes through the side wall of the cleaning tank 100 to extend into the inner cavity 101 of the cleaning tank 100.
[0049] When cleaning the wire body, start the blower so that the blower can supply air to the jet pipe 400, and then the jet pipe 400 can exhaust air into the inner cavity 101 of the cleaning tank 100, thereby improving the fluidity of the gas in the inner cavity 101 of the cleaning tank 100. While the gas in the inner cavity 101 of the cleaning tank 100 flows, it can better drive the impurities on the surface of the wire body, so that the impurities on the surface of the wire body can be separated from the surface of the wire body and fall into the cleaning tank 100, which can better improve the cleaning effect of the wire body.
[0050] It can be known from the above that when the wire cleaning device of this embodiment is working, the water spray pipe 300 will spray water onto the surface of the wire, and the air jet pipe 400 can accelerate the evaporation of water remaining on the surface of the wire while driving the gas flow in the inner cavity 101 of the cleaning tank 100, so that the surface of the wire can be dried quickly. Finally, the wire is wiped by the sponge block 200 at the second through hole 121, which can better keep the surface of the wire removed from the cleaning tank 100 dry, thereby improving the cleaning effect of the wire.
[0051] It is understandable that the gas ejected from the second end of the air jet pipe 400 can have a certain air pressure, and when the gas acts on the wire body, it can have a better impact force, thereby improving the cleaning effect on the surface of the wire body, and the air pressure of the gas ejected from the second end of the air jet pipe 400 can be adjusted by adjusting the working frequency of the blower, thereby changing the impact force on the surface of the wire body, which has a wider range of applications and higher flexibility. And as the working frequency of the blower changes, the air pressure of the gas ejected from the second end of the air jet pipe 400 changes, and the jet direction of the air jet pipe 400 also changes accordingly, thereby achieving all-round cleaning of the wire body.
[0052] Furthermore, a second nozzle 410 may be installed on the second end of the air jet pipe 400 as required. Second nozzles 410 of different specifications have different water spraying directions. Therefore, all-round cleaning of the wire body can be achieved by replacing the second nozzle 410.
[0053] In some embodiments, the second end of the air jet pipe 400 can be disposed on the first side plate 110 and / or the second side plate 120, so that the second end of the air jet pipe 400 can be located at the first through hole 111 and / or the second through hole 121. When the wire body is cleaned, the second end of the air jet pipe 400 can face the surface of the wire body, thereby improving the cleaning effect of the wire body. Further, the air jet pipe 400 can be disposed at the first through hole 111 or the second through hole 121. Of course, the air jet pipe 400 can also be disposed at the first through hole 111 and the second through hole 121 at the same time by adding a branch pipe.
[0054] When the second end of the air jet 400 is disposed at the first through hole 111, the air jet 400 can perform preliminary cleaning of the wire body when the wire body enters the inner cavity 101 of the cleaning tank 100, and the gas ejected from the air jet 400 can directly impact the surface of the wire body, thereby removing some substances on the surface of the wire body, facilitating subsequent further cleaning of the surface of the wire body. When the second end of the air jet 400 is disposed at the second through hole 121, the air jet 400 can perform a finishing cleaning of the wire body when the wire body moves out of the inner cavity 101 of the cleaning tank 100, and accelerate the drying of the surface of the wire body to ensure the cleaning effect of the wire body.
[0055] In some embodiments, a first support member 500 is disposed in the cleaning tank 100. The first support member 500 is in a strip shape, and both ends of the first support member 500 are respectively fixedly mounted on two opposite side walls of the cleaning tank 100. The second end of the water spray pipe 300 is fixedly mounted on the first support member 500 through the first spray head 310.
[0056] It can be understood that installing the first nozzle 310 on the first support member 500 can better prevent the first nozzle 310 from shaking or moving when spraying water through the fixation of the first support member 500, thereby improving the stability of the first nozzle 310 and ensuring the flushing effect on the surface of the wire body.
[0057] Furthermore, the arrangement of the first support member 500 can maintain the first nozzle 310 at an optimal height, so that the first nozzle 310 can maintain an optimal distance from the wire body, thereby improving the effect of the first nozzle 310 on flushing the wire body.
[0058] Of course, in some embodiments, the second nozzle 410 connected to the nozzle pipe 400 may also be fixedly mounted on the first support member 500 to improve the stability of the second nozzle 410 .
[0059] In some embodiments, a drainage hole 102 is provided at the bottom of the cleaning tank 100. When the wire body is cleaned, impurities and other substances on the surface of the wire body will fall into the cleaning tank 100, and waste water will also accumulate in the cleaning tank 100 during the process of flushing the wire body by the water spray pipe 300. Through the provision of the drainage hole 102, impurities and waste water can be better discharged to keep the cleaning tank 100 clean.
[0060] In some embodiments, a second support member 600 is provided in the cleaning tank 100, and the second support member 600 is fixedly mounted on the bottom wall of the cleaning tank 100. A rotatable roller 610 is also provided on the second support member 600. During the cleaning process of the wire body, the front end of the wire body is sequentially passed through the first through hole 111 and the second through hole 121, and the wire body is placed on the circumferential side wall of the roller 610; during the movement of the wire body, the roller 610 can rotate accordingly, thereby assisting the movement of the wire body and improving the movement efficiency of the wire body.
[0061] Furthermore, due to the large distance between the first side plate 110 and the second side plate 120 of the cleaning tank 100, the wire body in the inner cavity 101 of the cleaning tank 100 is easy to sink under the action of gravity, causing the height of the wire body in the inner cavity 101 of the cleaning tank 100 to change; by setting the roller 610, the wire body is placed on the roller 610, which can better avoid the sinking of the wire body and keep the height of the wire body stable, thereby achieving a stable position state of the wire body, which is convenient for the water spray pipe 300 and the air jet pipe 400 to clean the wire body.
[0062] It can be understood that the setting of the roller 610 can assist the wire taking-up device in pulling the wire body, assist the movement of the wire body, and avoid damage to the wire body caused by the pulling of the wire taking-up device.
[0063] Combination Figure 4 As shown, in some embodiments, the circumferential side wall of the roller 610 is recessed inward to form a receiving groove 611. When the wire body is cleaned, the wire body is placed in the receiving groove 611 to achieve the placement of the wire body on the roller 610.
[0064] It can be understood that the accommodating groove 611 can play a limiting role on the wire body. Together with the limiting role of the first through hole 111 and the second through hole 121 on the wire body, the stability of the position state of the wire body in the inner cavity 101 of the cleaning tank 100 can be further improved, so that under the impact of the air jet pipe 400 and the water spray pipe 300, the wire body can still maintain a stable position, which facilitates the air jet pipe 400 and the water spray pipe 300 to effectively clean the wire body, thereby improving the cleaning effect of the wire body.
[0065] In some embodiments, a movable groove 601 is provided on the second support member 600, and a movable plate 620 is also provided on the second support member 600. The movable plate 620 is fixedly connected to the second support member 600 by an adjusting bolt 621 passed through the movable groove 601. It can be understood that the adjusting bolt 621 can be moved in the movable groove 601, thereby realizing the movement of the movable plate 620 on the second support member 600, wherein the roller 610 is rotatably provided on the movable plate 620, so that when the position of the movable plate 620 on the second support member 600 moves, the position of the roller 610 also moves accordingly, so as to realize the adjustment of the position of the roller 610 on the second support member 600.
[0066] Specifically, during actual use, the height of the roller 610 on the second support member 600 can be adjusted as needed, and then the wire body can be placed on the roller 610; by adjusting the height of the roller 610, the height of the wire body in the inner cavity 101 of the cleaning tank 100 can be better adjusted, which is convenient for use.
[0067] In some embodiments, in order to improve the cleaning effect of the wire body, the number of cleaning tanks 100 can be set to multiple, and the air jet pipe 400, the water spray pipe 300 and the roller 610 can be selectively set according to the needs of use, so as to ensure the cleaning effect of the wire body while reducing the cost. Figure 1-2 As shown, five cleaning tanks 100 are provided in total, and only an air jet pipe 400 is provided in one of the cleaning tanks 100, which can better meet the cleaning needs of the wire body.
[0068] In some embodiments, an openable and closable cover (not shown in the figure) can be provided at the top opening of the cleaning tank 100 via a hinge, and the cover can be closed during the cleaning process to ensure the safety of the entire treatment process.
[0069] Furthermore, the cover plate may be a see-through transparent cover plate, so that after the cover plate is placed on the top of the cleaning tank 100, the situation in the inner cavity 101 of the cleaning tank 100 can still be seen through the cover plate, so as to improve safety and facilitate use.
[0070] In short, the above is only a preferred embodiment of the present utility model, and all equivalent changes and modifications made according to the scope of the patent application of the present utility model should fall within the scope of the present utility model patent.
Claims
1. A wire cleaning device, comprising a cleaning tank provided with a cleaning unit, wherein the cleaning tank has two first side plates and a second side plate arranged opposite to each other, characterized in that: The first side plate is provided with a first through hole; the second side plate is provided with a second through hole; when the wire body is cleaned through the cleaning tank, the wire body passes through the first through hole and the second through hole.
2. The thread cleaning device according to claim 1, characterized in that: The cleaning unit includes a sponge block disposed at the first through hole and / or the second through hole.
3. The thread cleaning device according to claim 1, characterized in that: The cleaning unit comprises a water spray pipe; the first end of the water spray pipe is connected to an external water supply device, and the second end extends into the cleaning tank; when cleaning the wire body, the second end of the water spray pipe faces the surface of the wire body.
4. The thread cleaning device according to claim 1, characterized in that: The cleaning unit comprises an air jet pipe; a first end of the air jet pipe is connected to an external air supply device, and a second end of the air jet pipe extends into the cleaning tank.
5. The thread cleaning device according to claim 4, characterized in that: The second end of the air injection pipe is arranged at the first through hole and / or the second through hole; When cleaning the wire body, the second end of the air jet pipe faces the surface of the wire body.
6. The thread cleaning device according to claim 3, characterized in that: A first support member is provided in the cleaning tank, and the second end of the water spray pipe is arranged on the first support member.
7. The thread cleaning device according to claim 3, characterized in that: A drainage hole is provided at the bottom of the cleaning tank.
8. The thread cleaning device according to claim 1, characterized in that: A second support member is provided in the cleaning tank, and a roller is rotatably provided on the second support member; When the wire body is cleaned, the wire body is laid on the circumferential side wall of the roller.
9. The thread cleaning device according to claim 8, characterized in that: The circumferential side wall of the roller is inwardly recessed to form an annular receiving groove, and the receiving groove is used for arranging the wire body.
10. The thread cleaning device according to claim 8, characterized in that: The position of the roller on the second support member is adjustable.
Citation Information
Patent Citations
Automatic cleaning device for drawing oil on surface of copper-clad aluminum wire
CN216026463U