Copper wire surface cleaning device

Abstract

The utility model discloses a copper wire surface cleaning device, which relates to the field of copper wire processing and comprises a cleaning box, one end of the cleaning box is provided with a wire inlet, the other end of the cleaning box is provided with a wire inlet, and two ends of an inner cavity of the cleaning box are rotatably connected with first guide rollers. The two first guide rollers are located on one side of the wire inlet and one side of the wire outlet correspondingly, a brush roller assembly is arranged in the middle of an inner cavity of the cleaning box, and hydraulic cylinders are installed at the two symmetrical side ends of the middle of the cleaning box correspondingly. The brush roll assembly is driven by the hydraulic cylinder to ascend and descend, operation can be carried out above the liquid level of cleaning liquid during threading, threading operation is convenient, a worker does not need to bend down for threading, in addition, the two hands of the worker do not need to make contact with the cleaning liquid, and after a copper wire is threaded, the brush roll assembly drives the copper wire to sink into the cleaning liquid, so that the copper wire threading efficiency is improved. And the surface of the copper wire is scrubbed in a rolling mode through the first sponge roller and the second sponge roller, and oil stains and stains on the surface of the copper wire are removed.

Description

Technical Field

[0001] The utility model relates to the technical field of copper wire processing, in particular to a copper wire surface cleaning device. Background Art

[0002] In daily life, copper wire is used as a conductor. It has good electrical conductivity and is widely used in the manufacture of wires, cables, brushes, etc. It has good thermal conductivity and is often used to manufacture magnetic instruments and meters that must be protected from magnetic interference, such as compasses and aviation instruments. It has excellent plasticity and is easy to process by hot pressing and cold pressing. Before making bare copper wire into enameled wire, the surface of the copper wire needs to be cleaned.

[0003] There are many ways to clean copper wires. For cleaning thicker copper wires, most of them use a winding mechanism and a guide roller to drive the copper wire through an ultrasonic cleaning tank. The copper wire is cleaned by the cleaning liquid and an ultrasonic generator to remove surface oil and dirt. However, before cleaning, the staff needs to thread the copper wire into the cleaning tank, which is not very convenient in the actual threading process. Secondly, some cleaning liquids are acidic, and frequent contact with acidic solutions can easily cause damage to the workers' hands. In addition, after cleaning, the copper wire is generally wiped by the workers to remove water stains on the surface of the copper wire. Utility Model Content

[0004] The purpose of the utility model is to provide a copper wire surface cleaning device in order to solve the problems mentioned in the above background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a copper wire surface cleaning device, comprising a cleaning box, one end of the cleaning box is provided with a wire inlet, the other end of the cleaning box is provided with a wire outlet, both ends of the inner cavity of the cleaning box are rotatably connected with first guide rollers, two of the first guide rollers are respectively located on one side of the wire inlet and the wire outlet, a brush roller assembly is provided in the middle of the inner cavity of the cleaning box, hydraulic cylinders are installed on both symmetrical side ends of the middle of the cleaning box, and the driving ends of the two hydraulic cylinders are respectively fixedly connected to the two ends of the brush roller assembly;

[0006] The brush roller assembly includes two brackets fixedly connected to the two hydraulic cylinder driving ends, a base is fixedly connected between the two brackets, two first support seats are symmetrically provided at both ends of the inner side of the brush roller assembly, a second support seat is provided directly above the two first support seats, at least one second sponge roller is rotatably connected between the two first support seats, at least one first sponge roller is rotatably connected between the two second support seats, second guide rollers are rotatably connected at both ends of the base, and a third guide roller is provided above one side of the second guide roller.

[0007] As a further solution of the utility model: the brush roller assembly also includes two groups of symmetrically arranged first guide rods fixedly connected to the bottom of the base, a group of first guide rods is two first guide rods, both ends of the first support seat and the second support seat are slidably inserted on the two first guide rods, and a lead screw is threadedly connected between the first support seat and the second support seat.

[0008] As a further solution of the utility model: the lead screw is a bidirectional lead screw, and the bottom end of the lead screw is rotatably connected to the bottom of the base via a bearing.

[0009] As a further solution of the utility model: a wiping mechanism is provided on the outer side of the wire outlet, and the wiping mechanism includes a first fixed plate and a second fixed plate, the first fixed plate and the second fixed plate are both fixedly connected to the outer wall of the cleaning box, and the first fixed plate and the second fixed plate are respectively located above and below the wire outlet, both ends of the first fixed plate and the second fixed plate are slidably connected to a second guide rod, the lower end of the second guide rod is threadedly connected to a clamp seat, and a sponge block is clamped on the inner side of the clamp seat.

[0010] As a further solution of the utility model: the wiping mechanism also includes a spring sleeved on the second guide rod, and the spring is located between the first fixing plate and the clamping seat.

[0011] As a further solution of the utility model: the second guide rod is a screw, the lower end of the second guide rod is provided with a thread, and the upper end of the second guide rod is a smooth cylindrical surface.

[0012] As a further solution of the utility model: a plurality of limiting rings are provided on the outer side of the middle part of the first guide roller.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] The utility model drives the brush roller assembly to rise and fall through the hydraulic cylinder. When threading, the operation can be performed above the liquid surface of the cleaning liquid. The threading operation is convenient, and the worker does not need to bend over to thread the wire. In addition, the worker's hands do not need to come into contact with the cleaning liquid. After the copper wire is threaded, the brush roller assembly sinks into the cleaning area with the copper wire, and then the first sponge roller and the second sponge roller are used to roll and brush the surface of the copper wire to remove oil stains and stains on the surface of the copper wire. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic diagram of the main structure of the utility model;

[0016] Figure 2 This is a schematic diagram of the brush roller assembly structure of the utility model;

[0017] Figure 3 It is a schematic diagram of the structure of the wiping mechanism of the utility model.

[0018] In the figure: 1. cleaning box; 2. line inlet; 3. line outlet; 4. first guide roller; 5. hydraulic cylinder; 6. brush roller assembly; 601. base; 602. bracket; 603. first support seat; 604. second support seat; 605. first guide rod; 606. lead screw; 607. first sponge roller; 608. second sponge roller; 609. second guide roller; 610. third guide roller; 7. wiping mechanism; 701. first fixed plate; 702. second fixed plate; 703. second guide rod; 704. spring; 705. clamp seat; 706. sponge block. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0020] See also Figures 1 to 3 In the embodiment of the utility model, a copper wire surface cleaning device comprises a cleaning box 1, one end of the cleaning box 1 is provided with a wire inlet 2, the other end of the cleaning box 1 is provided with a wire outlet 3, both ends of the inner cavity of the cleaning box 1 are rotatably connected with first guide rollers 4, and two first guide rollers 4 are respectively located on one side of the wire inlet 2 and the wire outlet 3, characterized in that a brush roller assembly 6 is provided in the middle of the inner cavity of the cleaning box 1, and hydraulic cylinders 5 are installed on both symmetrical side ends of the middle of the cleaning box 1, and the driving ends of the two hydraulic cylinders 5 are respectively fixedly connected to the two ends of the brush roller assembly 6;

[0021] The brush roller assembly 6 includes two brackets 602 fixedly connected to the driving ends of the two hydraulic cylinders 5, a base 601 is fixedly connected between the two brackets 602, two first support seats 603 are symmetrically provided at both ends of the inner side of the brush roller assembly 6, a second support seat 604 is provided directly above the two first support seats 603, at least one second sponge roller 608 is rotatably connected between the two first support seats 603, at least one first sponge roller 607 is rotatably connected between the two second support seats 604, second guide rollers 609 are rotatably connected at both ends of the base 601, and a third guide roller 610 is provided above one side of the second guide roller 609.

[0022] In this embodiment: before cleaning the existing copper wire, the staff needs to thread the copper wire into the cleaning tank, which is not very convenient in the actual threading process. Secondly, some cleaning fluids are acidic and often come into contact with acidic solutions, which can easily cause damage to the workers' hands. In addition, after cleaning the copper wire, the workers generally wipe the surface of the copper wire to remove water stains on the surface of the copper wire. Therefore, this solution drives the brush roller assembly 6 to rise and fall through the hydraulic cylinder 5. When threading, it can be operated above the liquid level of the cleaning fluid. The threading operation is convenient, and the workers do not need to bend over to thread. In addition, the workers' hands do not need to come into contact with the cleaning fluid. After the copper wire is threaded, the brush roller assembly 6 sinks the copper wire into the cleaning tank, and then the first sponge roller 607 and the second sponge roller 608 are used to roll and brush the surface of the copper wire to remove oil stains and stains on the surface of the copper wire.

[0023] Specifically, the cleaning box 1 in this solution can be an existing ultrasonic cleaning machine, and the use of ultrasonic waves and the brush roller assembly 6 for cleaning will be cleaner. When it is necessary to clean a long copper wire, one end of the copper wire is first passed through the wire inlet 2, and the copper wire passes over the first guide roller 4, and then the copper wire passes through the lower surface of the second guide roller 609, and extends to the upper surface of the third guide roller 610, and then passes between the first sponge roller 607 and the second sponge roller 608, passes through the upper surface of another third guide roller 610 again, and passes through the lower surface of another second guide roller 609, until it extends out of the wire outlet 3, and finally the copper wire is driven by the winding mechanism to move and clean.

[0024] It should be noted that after the copper wire is threaded, the brush roller assembly 6 is lowered into the cleaning liquid in the cleaning box 1 by the hydraulic cylinder 5. At this time, it is tightened and immersed in the cleaning liquid.

[0025] Please refer to Figure 2 The brush roller assembly 6 also includes two groups of symmetrically arranged first guide rods 605 fixedly connected to the bottom of the base 601, one group of first guide rods 605 includes two first guide rods 605, both ends of the first support seat 603 and the second support seat 604 are slidably inserted on the two first guide rods 605, and a lead screw 606 is threadedly connected between the first support seat 603 and the second support seat 604; the lead screw 606 is a bidirectional lead screw, and the bottom end of the lead screw 606 is rotatably connected to the bottom of the base 601 through a bearing.

[0026] In this embodiment: the lead screw 606 is a bidirectional lead screw, and the spirals at both ends are opposite, the first support seat 603 and the second support seat 604 are respectively connected with the two ends of the lead screw 606 by threads, when the lead screw 606 is twisted, the first support seat 603 and the second support seat 604 can be driven to move closer to each other at the same time, and then the first sponge roller 607 and the second sponge roller 608 will be squeezed against each other, and the friction between the first sponge roller 607 and the second sponge roller 608 will also increase accordingly, and the brushing force is not strong enough, resulting in inadequate cleaning, and the reverse lead screw 606 is to separate the first sponge roller 607 and the second sponge roller 608. This structure is convenient for adjusting the wiping force between the copper wire and the first sponge roller 607 and the second sponge roller 608.

[0027] Please refer to Figure 3 , a wiping mechanism 7 is provided on the outer side of the outlet 3, and the wiping mechanism 7 includes a first fixing plate 701 and a second fixing plate 702, the first fixing plate 701 and the second fixing plate 702 are both fixedly connected to the outer wall of the cleaning box 1, and the first fixing plate 701 and the second fixing plate 702 are respectively located at the upper and lower sides of the outlet 3, and the second guide rod 703 is slidably connected at both ends of the first fixing plate 701 and the second fixing plate 702, and the lower end of the second guide rod 703 is threadedly connected to a clamp seat 705, and a sponge block 706 is clamped on the inner side of the clamp seat 705; the second guide rod 703 is a screw, and the lower end of the second guide rod 703 is threaded, and the upper end of the second guide rod 703 is a smooth cylindrical surface; the wiping mechanism 7 also includes a spring 704 sleeved on the second guide rod 703, and the spring 704 is located between the first fixing plate 701 and the clamp seat 705.

[0028] In this embodiment: a wiping mechanism 7 is provided on the outside of the outlet 3. When the copper wire is cleaned, water stains are left on its surface. Therefore, this solution uses the wiping mechanism 7 to remove water stains and water drops on the surface of the copper wire. The copper wire is located between the two sponge blocks 706. The reaction force of the spring 704 makes the two sponge blocks 706 close to each other and then covers the outer surface of the copper wire. When the sponge block 706 needs to be replaced, it is only necessary to push the clamp seat 705 close to the first fixing plate 701 and the second fixing plate 702 at the corresponding position. The operation is convenient and the replacement does not take time.

[0029] Please refer to Figure 1 A plurality of limiting rings are provided on the outer side of the middle portion of the first guide roller 4.

[0030] In this embodiment, the limiting ring provided on the first guide roller 4 can limit the running copper wire therein to prevent the copper wire from being deviated.

[0031] What is described above is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A copper wire surface cleaning device, comprising a cleaning box (1), wherein one end of the cleaning box (1) is provided with a wire inlet (2), and the other end of the cleaning box (1) is provided with a wire outlet (3), and both ends of the inner cavity of the cleaning box (1) are rotatably connected to first guide rollers (4), and two first guide rollers (4) are respectively located on one side of the wire inlet (2) and the wire outlet (3), characterized in that: A brush roller assembly (6) is provided in the middle of the inner cavity of the cleaning box (1), and hydraulic cylinders (5) are installed at two symmetrical side ends of the middle of the cleaning box (1), and the driving ends of the two hydraulic cylinders (5) are respectively fixedly connected to the two ends of the brush roller assembly (6); The brush roller assembly (6) comprises two brackets (602) fixedly connected to the driving ends of the two hydraulic cylinders (5); a base (601) is fixedly connected between the two brackets (602); two first support seats (603) are symmetrically arranged at both ends of the inner side of the brush roller assembly (6); a second support seat (604) is arranged directly above the two first support seats (603); at least one second sponge roller (608) is rotatably connected between the two first support seats (603); at least one first sponge roller (607) is rotatably connected between the two second support seats (604); second guide rollers (609) are rotatably connected at both ends of the base (601); and a third guide roller (610) is arranged above one side of the second guide roller (609).

2. A copper wire surface cleaning device according to claim 1, characterized in that: The brush roller assembly (6) further comprises two groups of symmetrically arranged first guide rods (605) fixedly connected to the bottom of the base (601), wherein one group of the first guide rods (605) comprises two first guide rods (605), both ends of the first support seat (603) and the second support seat (604) are slidably inserted on the two first guide rods (605), and a lead screw (606) is threadedly connected between the first support seat (603) and the second support seat (604).

3. A copper wire surface cleaning device according to claim 2, characterized in that: The lead screw (606) is a bidirectional lead screw, and the bottom end of the lead screw (606) is rotatably connected to the bottom of the base (601) via a bearing.

4. A copper wire surface cleaning device according to claim 3, characterized in that: A wiping mechanism (7) is provided on the outer side of the wire outlet (3), and the wiping mechanism (7) comprises a first fixing plate (701) and a second fixing plate (702), the first fixing plate (701) and the second fixing plate (702) are both fixedly connected to the outer wall of the cleaning box (1), and the first fixing plate (701) and the second fixing plate (702) are respectively located above and below the wire outlet (3), both ends of the first fixing plate (701) and the second fixing plate (702) are slidably connected to a second guide rod (703), the lower end of the second guide rod (703) is threadedly connected to a clamping seat (705), and a sponge block (706) is clamped on the inner side of the clamping seat (705).

5. A copper wire surface cleaning device according to claim 4, characterized in that: The wiping mechanism (7) further comprises a spring (704) sleeved on the second guide rod (703), wherein the spring (704) is located between the first fixing plate (701) and the clamping seat (705).

6. A copper wire surface cleaning device according to claim 5, characterized in that: The second guide rod (703) is a screw, a thread is provided at the lower end of the second guide rod (703), and the upper end of the second guide rod (703) is a smooth cylindrical surface.

7. A copper wire surface cleaning device according to claim 6, characterized in that: A plurality of limiting rings are provided on the outer side of the middle portion of the first guide roller (4).

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