Speed reducer shaft assembling support

By designing a sub -assembly stand that includes the primer of the bottom plate, connecting block, placing frame, installation rod, lower pressure plate, and servo motor, it solves the problem of easy shaking and falling during the assembly process in the existing technology, and realizes it to achieve the realization of the assembly process. The stable fixing and lifting of the reducer shaft reduces the impact of rust aging.

CN222386272UActive Publication Date: 2025-01-24JIANGSU SANFU MASCH CO LTD
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Patent Information

Application Number
CN202420327089.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-22
Publication Date
2025-01-24
Estimated Expiration
2034-02-22

AI Technical Summary

Technical Problem

The existing reducer shaft assembly bracket is prone to shake during the rising process, and it is prone to fall off the reducer shaft when it is impacted by external forces. Long-term use will cause the support link to rust and aging, affecting the rise of the shaft.

Method used

Design a bracket assembly bracket that includes the bottom plate, connecting block, placing frame, installation rod, lower pressure plate, and servo motor. Through the sliding connection of the lower pressure plate and the installation rod and the servo motor drive the gear strap system, the stable fixing and lifting of the reducer shaft are achieved.

Benefits of technology

This design can effectively prevent the reducer shaft from swinging and rotating during the assembly process, ensure stable positioning, reduce collisions and damage, and improve the lifting stability of the reducer shaft through the servo motor drive system, reducing the impact of rust and aging.

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Abstract

The utility model discloses a speed reducer shaft assembling support, which belongs to the technical field of speed reducer assembling and comprises a bottom plate and a connecting block, a placing frame is welded in the middle of the top of the connecting block, a protective pad is laid on the surface of the placing frame, four mounting rods are mounted at the top of the connecting block, and external threads are arranged on the peripheries of the upper ends of the mounting rods. Limiting blocks used for limiting are connected to the top ends of the mounting rods, the peripheries of the four mounting rods are slidably connected with a lower pressing plate, four lifting openings matched with the mounting rods are formed in the surface of the lower pressing plate, and a rotary button used for abutting against the lower pressing plate is in threaded connection with the periphery of the outer thread. The bottom end of the lower pressing plate abuts against the top end of the speed reducer shaft, a supporting plate is connected to the position, close to the edge, of the top end of the bottom plate, an open groove is formed in the side face of the supporting plate in a penetrating mode, a rotating opening is formed in the top end of the supporting plate, and the structure not only can fix the speed reducer shaft, but also can fix the speed reducer shafts of different sizes.
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Description

Technical Field

[0001] The utility model belongs to the technical field of speed reducer assembly, in particular to a speed reducer shaft assembly bracket. Background Art

[0002] The transmission shaft is one of the core components of the reducer, and the long shaft assembly process of the split-box reducer is to first install the gear bearing on the reducer shaft, then use the lifting lug or sling to lift the reducer shaft with the lifting machinery, and finally place the reducer shaft on the bearing seat of the reducer by adjusting the horizontal and vertical positions of the reducer shaft. Although the existing assembly bracket will not shake during the rising process, it is still easy for the reducer shaft to fall when it is hit by external force.

[0003] The existing authorization announcement number (CN205290890U) is a reducer shaft assembly bracket, which includes: a support assembly, which is used to position and support the reducer shaft; a vertical lifting assembly, which is connected to the lower part of the support assembly and is used to lift the support assembly in the vertical direction; a bracket base, on which the vertical lifting assembly is installed, and the lower part of the bracket base is provided with walking wheels. During operation, the reducer shaft is supported by two reducer assembly brackets, and the horizontal position of the reducer shaft relative to the reducer bearing is adjusted by moving the bracket base, and the vertical position of the reducer shaft relative to the reducer bearing is adjusted by the vertical lifting assembly, and finally the assembly of the reducer shaft is completed. Compared with the existing assembly of the reducer shaft by the cooperation of the lifting mechanism and the lifting lug or the lifting belt, the reducer shaft assembly bracket in the utility model will not cause the reducer shaft to swing and rotate during the assembly process, and the positioning is stable, which is more convenient for assembly and is not prone to collision and damage of the reducer shaft. Its disadvantage is that although it will not shake during the rising process, the reducer shaft is still easy to fall off when hit by external force, and the reducer shaft is supported by multiple supporting connecting rods. The supporting connecting rods will rust and age due to long-term use, which has a certain impact on the rising of the reducer shaft. Utility Model Content

[0004] The utility model aims to provide a reducer shaft assembly bracket to solve the problems raised in the background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a reducer shaft assembly bracket, comprising a bottom plate, a connecting block, a placement frame for placing the reducer shaft is welded on the top and in the center of the connecting block, and a protective pad is laid on the surface of the placement frame, four mounting rods symmetrical to each other are installed on the top of the connecting block, the upper end periphery of the mounting rod is provided with an external thread, and a limit block for limiting is connected to the top of the mounting rod;

[0006] The outer periphery of the four mounting rods is slidably connected to the lower pressure plate, and the surface of the lower pressure plate is provided with four lifting openings adapted to the mounting rods. The outer periphery of the external thread is threadedly connected with a rotating button for resisting the lower pressure plate, and the bottom end of the lower pressure plate is in contact with the top end of the reducer shaft.

[0007] As a preferred embodiment, a support plate is connected to the top of the bottom plate near the edge, a groove is formed through the side of the support plate, and a rotation opening is formed at the top of the support plate.

[0008] As a preferred embodiment, two connecting plates with a long distance between them are connected to the outer side of the support plate, and an opening is formed on the end surface of one of the connecting plates.

[0009] As a preferred embodiment, a servo motor for assisting the lifting and lowering of the reducer shaft is installed at the bottom end of one of the connecting plates, and the output shaft of the servo motor passes through the opening and is connected to the rotating shaft.

[0010] As a preferred embodiment, the outer periphery of the rotating shaft is fixedly connected to the inner ring of the main gear, the inner wall of the rotating opening is connected to the threaded rod, and the bottom end of the threaded rod passes through the rotating opening and is rotatably connected to the end of a slotted side wall.

[0011] As a preferred embodiment, the top end of the threaded rod passes through the rotation opening and is connected to the inner ring of the auxiliary gear, and the outer periphery of the main gear and the auxiliary gear are rotationally connected through a gear belt.

[0012] As a preferred embodiment, a lifting block is connected to one side of the connecting block, a fixing rod is welded between the two connecting plates, and a threaded hole and a sliding opening matching the threaded rod and the fixing rod are opened on the surface of the lifting block.

[0013] Compared with the prior art, the technical effects and advantages of the utility model are as follows:

[0014] The reducer shaft assembly bracket is used to facilitate the fixation of the raised reducer shaft. After the reducer shaft is placed on the placement rack, the lower pressure plate is pressed against the top of the reducer shaft to complete the limit. Subsequently, multiple rotating buttons are turned along the external threads of the mounting rod to make the multiple rotating buttons press against the lower pressure plate to complete the fixation. This structure can not only fix the reducer shaft, but also fix reducer shafts of different sizes.

[0015] The reducer shaft is assembled with a bracket. In order to stably raise the reducer shaft, the servo motor is operated to drive the rotating shaft to rotate. As the rotating shaft rotates, the main gear connected to its outer periphery follows the rotation, thereby pulling the gear belt on the outer periphery of the main gear to rotate. The sub-gear at the other end drives the threaded rod to rotate as the gear belt rotates, driving the lifting block connected to the threaded rod to rise, and then the reducer shaft placed on the top of the connecting block connected to it is lifted and lowered. Compared with the supporting connecting rod, it is more stable. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the specific implementation methods of the utility model or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0017] Figure 1 It is a structural schematic diagram of the utility model;

[0018] Figure 2 This is a schematic diagram of the structure of the bottom plate of the utility model;

[0019] Figure 3 This is a schematic diagram of the disassembled structure of the servo motor and the like of the utility model;

[0020] Figure 4 It is a schematic diagram of the disassembled structure of the connection block etc. of the utility model.

[0021] Description of reference numerals:

[0022] In the figure: 1. bottom plate; 2. universal wheel; 3. support plate; 4. slot; 5. rotating mouth; 6. connecting plate; 7. opening; 8. servo motor; 9. rotating shaft; 10. main gear; 11. secondary gear; 12. gear belt; 13. threaded rod; 14. fixing rod; 15. lifting block; 16. threaded hole; 17. sliding mouth; 18. connecting block; 19. placement rack; 20. mounting rod; 21. external thread; 22. limit block; 23. rotating button; 24. lifting mouth; 25. lower pressure plate. DETAILED DESCRIPTION

[0023] In the following description, a large number of specific details are given to provide a more thorough understanding of the utility model. However, it is obvious to those skilled in the art that the utility model can be implemented without one or more of these details. In other examples, in order to avoid confusion with the utility model, some technical features known in the art are not described.

[0024] Unless otherwise defined, the directions of up, down, left, right, front, back, inside and outside involved in this document are based on the directions of up, down, left, right, front, back, inside and outside in the figures shown in the present utility model, and are explained here together.

[0025] The connection method can be bonding, welding, bolt connection, etc., depending on actual needs.

[0026] In order to facilitate the fixing of the rising reducer shaft, such as Figures 1 to 4 The reducer shaft assembly bracket shown in the figure includes a base plate 1 and a connecting block 18. Four universal wheels 2 for movement are installed at the bottom of the base plate 1. A placement frame 19 for placing the reducer shaft is welded at the top and center of the connecting block 18, and a protective pad is laid on the surface of the placement frame 19. Four mounting rods 20 symmetrical to each other are installed on the top of the connecting block 18. The upper end periphery of the mounting rod 20 is provided with an external thread 21, and a limit block 22 for limiting is connected to the top of the mounting rod 20. The limit block 22 is used to limit the lower pressure plate 25. The four mounting rods The outer periphery of 20 is slidably connected with the lower pressure plate 25, and a protective pad is also adhered to the bottom end of the lower pressure plate 25 to protect the appearance of the reducer shaft and prevent bumps. The surface of the lower pressure plate 25 is provided with four lifting openings 24 adapted to the mounting rod 20. The lifting openings 24 are not threadedly connected with the external thread 21 of the mounting rod 20, but are in contact with the smooth outer surface of the mounting rod 20 and are slightly larger than the mounting rod 20. The outer periphery of the external thread 21 is threadedly connected with a rotating button 23 for resisting the lower pressure plate 25, and the bottom end of the lower pressure plate 25 is in contact with the top end of the reducer shaft.

[0027] After the reducer shaft is placed on the placement rack 19, the lower pressure plate 25 slides down along the outer circumference of the mounting rod 20 and rests on the top of the reducer shaft to complete the limiting. Then, by twisting a plurality of rotating buttons 23 and rotating along the external thread 21 of the mounting rod 20, the plurality of rotating buttons 23 rest on the lower pressure plate 25 to complete the fixation.

[0028] This structure can not only fix the reducer shaft, but also fix reducer shafts of different sizes.

[0029] In order to stably raise the reducer shaft, a support plate 3 is connected to the top of the bottom plate 1 and near the edge, and a slot 4 is opened through the side of the support plate 3, and a rotating opening 5 is opened at the top of the support plate 3. Two connecting plates 6 with a long distance are connected to the outside of the support plate 3, and an opening 7 is opened on the end face of one of the connecting plates 6. A servo motor 8 for assisting the operation of the reducer shaft is installed at the bottom end of one of the connecting plates 6, and the output shaft of the servo motor 8 passes through the opening 7 and is connected to the rotating shaft 9. The outer periphery of the rotating shaft 9 is fixedly connected to the inner ring of the main gear 10, and the inner ring of the rotating opening 5 is fixedly connected to the inner ring of the main gear 10. The wall is connected to the threaded rod 13, and the bottom end of the threaded rod 13 passes through the rotating mouth 5 and is rotatably connected to the side wall end of the slot 4, the top of the threaded rod 13 passes through the rotating mouth 5 and is connected to the inner ring of the sub-gear 11, and the outer periphery of the main gear 10 and the sub-gear 11 is rotatably connected through the gear belt 12, and the main gear 10 and the sub-gear 11 are both meshed and connected with the gear belt 12, a lifting block 15 is connected to one side of the connecting block 18, a fixing rod 14 is welded between the two connecting plates 6, and a threaded hole 16 and a sliding mouth 17 compatible with the threaded rod 13 and the fixing rod 14 are opened on the surface of the lifting block 15.

[0030] After the fixation is completed, the rotating shaft 9 is driven to rotate by running the servo motor 8. As the rotating shaft 9 rotates, the main gear 10 connected to its outer periphery follows the rotation, thereby pulling the gear belt 12 on the outer periphery of the main gear 10 to rotate, and the sub-gear 11 at the other end drives the threaded rod 13 to rotate as the gear belt 12 rotates. The threaded rod 13 rotates along the rotating opening 5 of the support plate 3. The sub-gear 11 drives the lifting block 15 connected to the threaded rod 13 to rise, and the lifting block 15 slides along the outer periphery of the fixed rod 14, and then the reducer shaft placed on the top of the connecting block 18 connected to it is lifted and lowered.

[0031] The universal wheel 2, servo motor 8, and reducer shaft are all conventional instruments. Their working principles, sizes, and models are irrelevant to the functions of the present application, so they will not be described in detail. The servo motor 8 is controlled by a remote control switch. The control method of the present invention is controlled by a controller. The control circuit of the controller can be realized by simple programming by technicians in this field. The provision of power is also common knowledge in this field. The present invention is mainly used to protect mechanical devices, so the present invention will no longer explain the control method and circuit connection in detail.

[0032] How it works

[0033] The reducer shaft assembly bracket first places the reducer shaft on the placement frame 19, and then the lower pressure plate 25 slides down along the outer circumference of the mounting rod 20 and rests on the top of the reducer shaft to complete the limit, and then the multiple rotating buttons 23 are rotated along the external thread 21 of the mounting rod 20 by twisting, so that the multiple rotating buttons 23 are resting on the lower pressure plate 25 to complete the fixation, and after the fixation is completed, the rotating shaft 9 is driven to rotate by running the servo motor 8, and as the rotating shaft 9 rotates, the main gear 10 connected to its outer circumference follows the rotation, thereby pulling the gear belt 12 on the outer circumference of the main gear 10 to rotate, and the other end sub-gear 11 drives the threaded rod 13 to rotate as the gear belt 12 rotates, and the threaded rod 13 rotates along the rotating port 5 of the support plate 3, and the sub-gear 11 drives the lifting block 15 connected to the threaded rod 13 to rise, and the lifting block 15 slides along the outer circumference of the fixing rod 14, and then the reducer shaft placed on the top of the connecting block 18 connected to it is lifted and lowered.

[0034] It should be noted that, in this article, relational terms such as one and two are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions. The sentence "includes an element defined by ... does not exclude the existence of other identical elements in the process, method, article or device including the element".

[0035] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A reducer shaft assembly bracket, comprising a base plate (1) and a connecting block (18), characterized in that: A placement frame (19) for placing the reducer shaft is welded at the top and center of the connection block (18), and a protective pad is laid on the surface of the placement frame (19). Four installation rods (20) that are symmetrical to each other are installed on the top of the connection block (18). The upper end periphery of the installation rod (20) is provided with an external thread (21), and a limit block (22) for limiting is connected to the top of the installation rod (20); The outer peripheries of the four mounting rods (20) are slidably connected to the lower pressure plate (25), and the surface of the lower pressure plate (25) is provided with four lifting openings (24) adapted to the mounting rods (20), the outer periphery of the external thread (21) is threadedly connected with a rotating button (23) for abutting against the lower pressure plate (25), and the bottom end of the lower pressure plate (25) abuts against the top end of the reducer shaft.

2. The reducer shaft assembly bracket according to claim 1, characterized in that: A support plate (3) is connected to the top of the bottom plate (1) near the edge, a groove (4) is provided through the side of the support plate (3), and a rotation opening (5) is provided at the top of the support plate (3).

3. A reducer shaft assembly bracket according to claim 2, characterized in that: The outer side of the support plate (3) is connected to two connection plates (6) which are relatively far apart, and an opening (7) is provided on the end surface of one of the connection plates (6).

4. The reducer shaft assembly bracket according to claim 3, characterized in that: A servo motor (8) for assisting the operation of lifting and lowering the reducer shaft is installed at the bottom end of one of the connecting plates (6), and the output shaft of the servo motor (8) passes through the opening (7) and is connected to the rotating shaft (9).

5. The reducer shaft assembly bracket according to claim 4, characterized in that: The outer periphery of the rotating shaft (9) is fixedly connected to the inner ring of the main gear (10), the inner wall of the rotating opening (5) is connected to the threaded rod (13), and the bottom end of the threaded rod (13) passes through the rotating opening (5) and is rotatably connected to a side wall end of the slot (4).

6. The reducer shaft assembly bracket according to claim 5, characterized in that: The top end of the threaded rod (13) passes through the rotation opening (5) and is connected to the inner ring of the auxiliary gear (11), and the outer periphery of the main gear (10) and the auxiliary gear (11) are rotationally connected via a gear belt (12).

7. The reducer shaft assembly bracket according to claim 3, characterized in that: A lifting block (15) is connected to one side of the connecting block (18), a fixing rod (14) is welded between the two connecting plates (6), and a threaded hole (16) and a sliding opening (17) that are compatible with the threaded rod (13) and the fixing rod (14) are provided on the surface of the lifting block (15).

Citation Information

Patent Citations

  • Reducer shaft mount support

    CN205290890U