Multi-station clamp of machining center

CN222386361UActive Publication Date: 2025-01-24SHENZHEN CHUANGTE TECH CO LTD
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Patent Information

Application Number
CN202420342448.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-24
Publication Date
2025-01-24
Estimated Expiration
2034-02-24

AI Technical Summary

Technical Problem

The existing machining center fixture has only one work station and cannot process multiple workpieces at the same time, resulting in inefficient production efficiency and increased production costs.

Method used

Design a multi-station clamp that realizes the relative movement of two clamping seats through a telescopic cylinder and transmission gear system, and can clamp and process two workpieces at the same time.

Benefits of technology

Increased an additional station, which can handle multiple workpieces at the same time, improve production efficiency, shorten the production cycle, and improve production capacity, and meet the needs of large quantities.

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Abstract

The utility model relates to the technical field of machining centers, in particular to a multi-station clamp of a machining center, which comprises a base, one side of the top of the base is fixedly connected with a first telescopic oil cylinder and a second telescopic oil cylinder respectively, and the top of the base is fixedly connected with a first sliding rail and a second sliding rail which are symmetrically distributed. The clamping device has the advantages that one extra station is added, and two workpieces can be clamped at the same time, in the actual using process, the first telescopic oil cylinder and the second telescopic oil cylinder are used in cooperation, the first clamping base and the second clamping base can be driven to move relatively at the same time, and therefore the clamping operation on the two workpieces is completed, and the working efficiency is improved. One more station means that one more workpiece can be clamped and machined at the same time, so that the production efficiency is improved, the production period is shortened, the production capacity is improved due to one more station, the requirement of mass production can be met, and the problems that the production efficiency is low and the production cost is increased due to the fact that the clamp only has one station are effectively solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of machining centers, in particular to a multi-station clamp for a machining center. Background Art

[0002] The machining center fixture is a tool used to clamp the workpiece for processing on the machining center. It can ensure that the workpiece maintains a stable position and posture during the machining process, thereby ensuring the machining accuracy and quality. The machining center fixture is usually composed of a fixture bed, a fixture clamping device, a fixture positioning device, and a fixture adjustment device.

[0003] For example, a clamp for a machining center disclosed in publication number CN219426192U has the following beneficial effects: by rotating the bidirectional threaded screw to adjust the distance between the two drive components, the length of the shaft parts to be processed is adapted, and then the trapezoidal block is driven to slide up and down by sliding the electric telescopic rod up and down, further driving the trapezoidal block to contact the two pulleys, changing the distance between the upper ends of the two arc-shaped clamping rods, thereby adapting to the diameter of the shaft parts to be processed, and thus better adapting to different types of shaft parts. It has a wider range of applications and higher efficiency, and effectively reduces the frequency of fixture replacement. However, the clamp has only one station, which means that only one workpiece can be clamped for processing at a time, and multiple workpieces cannot be processed at the same time, resulting in low production efficiency. Due to low production efficiency and limited production capacity, it may also lead to increased production costs, thereby affecting the competitiveness of the enterprise. Therefore, there are certain limitations and it cannot meet the user's usage needs. A multi-station clamp for a machining center needs to be developed urgently. Utility Model Content

[0004] The purpose of the utility model is to provide a multi-station clamp for a machining center, which has the advantage of having an extra station and being able to clamp two workpieces at the same time, thereby solving the problems raised by the above-mentioned background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a multi-station fixture for a machining center, comprising a base, one side of the top of the base is fixedly connected with a telescopic oil cylinder 1 and a telescopic oil cylinder 2 respectively, the top of the base is fixedly connected with a symmetrically distributed slide rail 1 and a symmetrically distributed slide rail 2, the surface of the slide rail 1 is slidably connected with a symmetrically distributed slide seat 1 and a symmetrically distributed slide seat 2, the surface of the slide rail 2 is slidably connected with a symmetrically distributed slide seat 3 and a symmetrically distributed slide seat 4, a fixed column is fixedly connected at the center of the top of the base, a transmission gear 1 is sleeved on the top of the surface of the fixed column, and a long rack 1 is fixedly connected to one side of the slide seat 4. The output end of the telescopic cylinder one is fixedly connected to a long rack one, and a short rack one is fixedly connected to one side of the slide one, and the long rack one and the short rack one are both meshed with a transmission gear one, and one side of the slide one and the slide three are both fixedly connected to a clamping seat one, and one side of the slide two and the slide four are both fixedly connected to a clamping seat two, and one side of the slide two is fixedly connected to a long rack two, the output end of the telescopic cylinder two is fixedly connected to a long rack two, and one side of the slide three is fixedly connected to a short rack two, and a transmission gear two is sleeved on the bottom of the surface of the fixed column, and the long rack two and the short rack two are both meshed with a transmission gear two.

[0006] Furthermore, as a preferred embodiment of the present invention, a rubber anti-skid pad is fixedly connected to one side of the clamping seat 1 and the other side of the clamping seat 2, and a surface of the rubber anti-skid pad is provided with anti-skid patterns.

[0007] Furthermore, as a preferred embodiment of the utility model, the bottoms of the clamping seat one and the clamping seat two are fixedly connected with two symmetrically distributed supporting slide rails, and the two sides of the top of the base are fixedly connected with two symmetrically distributed supporting slide seats, and the supporting slide rails are slidably connected to the surfaces of the supporting slide seats.

[0008] Furthermore, as a preferred embodiment of the present invention, the inner walls of the transmission gear 1 and the transmission gear 2 are fixedly connected with bearings, and the inner walls of the bearings are fixedly connected to the surface of the fixing column.

[0009] Furthermore, as a preferred embodiment of the present invention, the top of the base is provided with four symmetrically distributed positioning holes, and the positioning holes are located at the four corners of the top of the base.

[0010] Beneficial effects. The technical solution of the present application has the following technical effects: the utility model has the advantage of having an extra workstation, which can clamp two workpieces at the same time. In actual use, through the coordinated use of telescopic cylinder 1 and telescopic cylinder 2, the two clamping seats 1 and 2 can be driven to move relative to each other at the same time, thereby completing the clamping operation of the two workpieces. An extra workstation means that one more workpiece can be clamped and processed at the same time, thereby improving production efficiency and shortening production cycle. An extra workstation also increases production capacity, which can meet the needs of mass production, and effectively solves the problem that the above-mentioned fixture has only one workstation, which will lead to low production efficiency and increased production costs.

[0011] It should be appreciated that all combinations of the foregoing concepts, as well as additional concepts described in greater detail below, may be considered part of the inventive subject matter of the present disclosure, provided such concepts are not mutually inconsistent. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0013] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0014] Figure 2 It is a three-dimensional schematic diagram of the structure of the long rack 1 and the short rack 1 of the utility model;

[0015] Figure 3 It is a three-dimensional schematic diagram of the structure of the second long rack and the second short rack of the utility model;

[0016] Figure 4 It is a three-dimensional schematic diagram of the structure of the second slide rail and the second slide seat of the utility model.

[0017] In the figure, the meanings of the various reference numerals are as follows: 1. base; 2. telescopic cylinder 1; 3. telescopic cylinder 2; 4. slide rail 1; 5. slide seat 1; 6. fixed column; 7. transmission gear 1; 8. long rack 1; 9. short rack 1; 10. clamping seat 1; 11. clamping seat 2; 12. long rack 2; 13. short rack 2; 14. rubber anti-skid pad; 15. support slide rail; 16. support slide seat; 17. bearing; 18. transmission gear 2; 19. slide rail 2; 20. slide seat 2; 21. slide seat 3; 22. slide seat 4; 23. positioning hole. DETAILED DESCRIPTION

[0018] In order to further explain the technical means and effects adopted by the present invention to achieve the predetermined purpose of the utility model, the specific implementation method, structure, characteristics and effects of the present invention are described in detail below in combination with the accompanying drawings and preferred embodiments.

[0019] As attached Figure 1 To Attachment Figure 4 As shown: This embodiment provides a multi-station fixture for a machining center, including a base 1, one side of the top of the base 1 is fixedly connected with a telescopic cylinder 1 2 and a telescopic cylinder 2 3, the top of the base 1 is fixedly connected with a symmetrically distributed slide rail 1 4 and a symmetrically distributed slide rail 2 19, the surface of the slide rail 1 4 is slidably connected with a symmetrically distributed slide seat 1 5 and a symmetrically distributed slide seat 20, the surface of the slide rail 2 19 is slidably connected with a symmetrically distributed slide seat 3 21 and a symmetrically distributed slide seat 4 22, a fixed column 6 is fixedly connected at the center of the top of the base 1, a transmission gear 1 7 is sleeved on the top of the surface of the fixed column 6, a long rack 1 8 is fixedly connected to one side of the slide seat 4 22, and the output end of the telescopic cylinder 2 It is fixedly connected to the long rack 8, a short rack 9 is fixedly connected to one side of the slide 5, both the long rack 8 and the short rack 9 are meshed with the transmission gear 7, one side of the slide 15 and the slide three 21 are fixedly connected with the clamping seat 10, one side of the slide 20 and the slide four 22 are fixedly connected with the clamping seat 2 11, one side of the slide 20 is fixedly connected with the long rack 2 12, the output end of the telescopic cylinder 23 is fixedly connected to the long rack 2 12, one side of the slide three 21 is fixedly connected with the short rack 2 13, and the bottom of the surface of the fixed column 6 is sleeved with a transmission gear 2 18, and the long rack 2 12 and the short rack 2 13 are meshed with the transmission gear 2 18.

[0020] Specifically, a rubber anti-skid pad 14 is fixedly connected to one side of the clamping seat 10 and the clamping seat 2 11 , and the surface of the rubber anti-skid pad 14 is provided with anti-skid textures.

[0021] In this embodiment, the provision of the rubber anti-skid pad 14 protects the workpiece, thereby avoiding the problem of damage to the workpiece when the clamping seat 10 and the clamping seat 2 11 clamp the workpiece.

[0022] Specifically, the bottom of the clamping seat 10 and the clamping seat 2 11 are fixedly connected with two symmetrically distributed support slide rails 15, and the two sides of the top of the base 1 are fixedly connected with two symmetrically distributed support slide seats 16, and the support slide rails 15 are slidably connected to the surfaces of the support slide seats 16.

[0023] In this embodiment, the support rail 15 and the support slide seat 16 are provided to support the clamping seat 1 10 and the clamping seat 2 11 , thereby avoiding the problem of the clamping seat 1 10 and the clamping seat 2 11 being tilted.

[0024] Specifically, the inner walls of the transmission gear 1 7 and the transmission gear 2 18 are fixedly connected with bearings 17 , and the inner walls of the bearings 17 are fixedly connected to the surface of the fixing column 6 .

[0025] In this embodiment: through the arrangement of the bearing 17, the rotation stability of the transmission gear 1 7 and the transmission gear 2 18 is improved, the friction of the transmission gear 1 7 and the transmission gear 2 18 during rotation is reduced, and the service life of the transmission gear 1 7 and the transmission gear 2 18 can be effectively increased.

[0026] Specifically, four symmetrically distributed positioning holes 23 are formed on the top of the base 1 , and the positioning holes 23 are located at the four corners of the top of the base 1 .

[0027] In this embodiment, the positioning hole 23 is provided to achieve positioning, making it easier for the user to install the fixture.

[0028] The working principle and use process of this utility model:

[0029] When the utility model is used, the user controls the output ends of the telescopic oil cylinder 1 2 and the telescopic oil cylinder 2 3 to extend at the same time. The extension of the output end of the telescopic oil cylinder 1 2 drives the long rack 1 8 to move, and the movement of the long rack 1 8 drives the transmission gear 1 7 to rotate. The movement of the long rack 1 8 also drives a clamping seat 2 11 to move through the slide seat 4 22. The rotation of the transmission gear 1 7 drives the short rack 1 9 to move. The movement of the short rack 1 9 drives a clamping seat 10 to move through the slide seat 5. The extension of the output end of the telescopic oil cylinder 2 3 drives the long rack 2 12 to move. The movement of rack 2 12 will drive transmission gear 2 18 to rotate, and the movement of long rack 2 12 will also drive a clamping seat 2 11 to move through slide 20, and the rotation of transmission gear 2 18 will drive short rack 2 13 to move, and the movement of short rack 2 13 will drive a clamping seat 10 to move through slide 3 21, and the relative movement of clamping seats 10 and 11 on both sides will clamp and fix the workpiece. Similarly, when the user needs to release the clamped workpiece, he only needs to control the output ends of telescopic cylinder 1 2 and telescopic cylinder 2 3 to retract to release the clamping of the workpiece.

[0030] The above description is only a preferred embodiment of the present invention and does not constitute any form of limitation to the present invention. Although the present invention has been disclosed as a preferred embodiment as above, it is not intended to limit the present invention. Any technical personnel in this field can make some changes or modify the technical contents disclosed above into equivalent embodiments without departing from the scope of the technical solution of the present invention. However, any brief modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention without departing from the content of the technical solution of the present invention are still within the scope of the technical solution of the present invention.

Claims

1. A multi-station fixture for a machining center, comprising a base (1), characterized in that: A telescopic oil cylinder 1 (2) and a telescopic oil cylinder 2 (3) are fixedly connected to one side of the top of the base (1), and a slide rail 1 (4) and a slide rail 2 (19) are fixedly connected to the top of the base (1). The surface of the slide rail 1 (4) is slidably connected to a slide seat 1 (5) and a slide seat 2 (20) that are symmetrically distributed. The surface of the slide rail 2 (19) is slidably connected to a slide seat 3 (21) and a slide seat 4 (22) that are symmetrically distributed. A fixed column (6) is fixedly connected to the center of the top of the base (1). A transmission gear 1 (7) is sleeved on the top of the surface of the fixed column (6). A long rack 1 (8) is fixedly connected to one side of the slide seat 4 (22). The output end of the telescopic oil cylinder 1 (2) is fixedly connected to the long rack 1 (8). The slide seat 1 ( 5) is fixedly connected to a short rack 1 (9) on one side, and the long rack 1 (8) and the short rack 1 (9) are both meshed with the transmission gear 1 (7); one side of the slide 1 (5) and the slide 3 (21) is fixedly connected to a clamping seat 1 (10); one side of the slide 2 (20) and the slide 4 (22) is fixedly connected to a clamping seat 2 (11); one side of the slide 2 (20) is fixedly connected to a long rack 2 (12); the output end of the telescopic cylinder 2 (3) is fixedly connected to the long rack 2 (12); one side of the slide 3 (21) is fixedly connected to a short rack 2 (13); the bottom of the surface of the fixed column (6) is sleeved with a transmission gear 2 (18); the long rack 2 (12) and the short rack 2 (13) are both meshed with the transmission gear 2 (18).

2. The multi-station fixture for a machining center according to claim 1, characterized in that: The sides of the clamping seat 1 (10) and the clamping seat 2 (11) opposite to each other are fixedly connected with a rubber anti-skid pad (14), and the surface of the rubber anti-skid pad (14) is provided with anti-skid patterns.

3. The multi-station fixture for a machining center according to claim 1, characterized in that: The bottoms of the clamping seat 1 (10) and the clamping seat 2 (11) are fixedly connected to two symmetrically distributed support slide rails (15), and the two sides of the top of the base (1) are fixedly connected to two symmetrically distributed support slide seats (16), and the support slide rails (15) are slidably connected to the surfaces of the support slide seats (16).

4. The multi-station fixture for a machining center according to claim 1, characterized in that: The inner walls of the transmission gear 1 (7) and the transmission gear 2 (18) are both fixedly connected with bearings (17), and the inner walls of the bearings (17) are fixedly connected to the surface of the fixing column (6).

5. The multi-station fixture for a machining center according to claim 1, characterized in that: The top of the base (1) is provided with four symmetrically distributed positioning holes (23), and the positioning holes (23) are located at the four corners of the top of the base (1).

Citation Information

Patent Citations

  • Clamp for machining center

    CN219426192U