Processing tool for vertically assembling fastener of alkaline water electrolyser
By designing a vertical assembly processing tool for electrolytic cells, the problem of low assembly efficiency caused by the limited height of the factory building and the deviation of the bolt reserve dimensions during the electrolytic cell assembly process was solved, and efficient and stable tightening of bolts and bolts was achieved. Installation of disc spring assembly.
Patent Information
- Application Number
- CN202420269629.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-04
- Publication Date
- 2025-01-24
- Estimated Expiration
- 2034-02-04
AI Technical Summary
In the electrolytic water hydrogen production system, there is a highly limited factory environment during the assembly process of the electrolytic cell, difficulty in efficient assembly, deviation in the reserved size of the bolts leads to multiple adjustments, difficulty in alignment of the tension bolts, easy to jam or slide, The disc spring components are scattered or arranged irregularly, resulting in inefficient assembly.
A processing tool for vertically assembling fasteners for alkaline water electrolyzers is designed, including stacked plates, tensioning bolts and disc spring assemblies passed through the upper and lower pressure plates. Through the tool lifting lugs, U-shaped shackles and Disc spring barrel and other components to achieve vertical installation of tensioning bolts and effective fixation of disc spring components.
While some of the solution to the height of the factory, the workmade decreases multiple adjustments caused by the bolt reserved size deviation, improves the accurate and installation efficiency of tightening bolts, avoids the problem of astringent or slippery bolt cards, and ensures that it is ensured The tidy arrangement of the dish spring component has improved the overall assembly efficiency.
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Figure CN222386852U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a sling, in particular to a processing tool for vertically assembling fasteners of an alkaline water electrolysis cell. Background Art
[0002] With the country's advocacy of energy conservation and emission reduction, the development of green energy has become a top priority, among which hydrogen energy is valued by people and has always been regarded as an ultimate energy source. Among them, water electrolysis to produce hydrogen plays a pivotal role in the field of hydrogen energy, and the electrolyzer is the core equipment of the water electrolysis hydrogen production system. Whether the equipment assembly work is completed well will directly affect the performance of the equipment. The rapid development of water electrolysis to produce hydrogen has made the market demand for large electrolyzers more intense. At present, there is no relatively mature and simple assembly method for large electrolyzers, and some steps are still in a relatively primitive operation method. It is particularly important to use tooling in the assembly to complete the work efficiently in different assembly environments. Utility Model Content
[0003] The utility model aims to provide a processing tool for vertically assembling fasteners of an alkaline water electrolyzer, which is used to solve the above-mentioned problem.
[0004] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0005] A processing tool for vertically assembling fasteners of an alkaline water electrolyzer, comprising:
[0006] A plate stacked between an upper pressure plate and a lower pressure plate arranged in parallel;
[0007] Tension bolts are provided through the upper and lower pressure plates and arranged along their contours to tighten and position-limit the stacked plates;
[0008] The tension bolts are respectively provided with disc spring assemblies which are stacked and fixed on the upper pressure plate / lower pressure plate through tension nuts.
[0009] As a preferred embodiment, it also includes:
[0010] A tooling lifting lug assembled on the first end of the tensioning bolt;
[0011] The U-shaped shackles arranged at both ends of the wire rope are assembled on the hanging ears symmetrically opened on the tooling lifting ears.
[0012] Preferably, the tooling lifting ear comprises a fixing sleeve sleeved on the first end of the tensioning bolt.
[0013] Preferably, it comprises a disc spring barrel rotatably assembled by a fixing pin, wherein the disc spring assembly is composed of disc springs stacked in the disc spring barrel;
[0014] The two disc spring tubes are also provided with movable latches for locking the two into a hoop.
[0015] Preferably, a hand rod sleeve for inserting a hand rod is provided on the outer arc top of the disc spring tube.
[0016] Preferably, it further comprises a supporting platform on which a plurality of vertical poles are arranged, and the lower end pressure plate is placed on the vertical poles.
[0017] Preferably, a supporting platform support plate is slidably arranged on the plurality of upright poles.
[0018] In the above technical scheme, the utility model provides a processing tool for vertically assembled alkaline water electrolyzer fasteners, which has the following beneficial effects: while partially solving the problem of limited factory building height, the use of this tool can solve the problems of multiple adjustments caused by deviations in the reserved dimensions of the bolts at both ends, difficulty in aligning the tensioning bolts with the bolt holes of the pressure plate during installation, and the tensioning bolts being easily stuck or slipping when falling, the disc spring assemblies being scattered during assembly, and the irregular arrangement of the disc spring assemblies resulting in the tensioning bolts being unable to pass smoothly. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the present utility model. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.
[0020] Figure 1 A schematic diagram of the implementation structure provided for an embodiment of the utility model;
[0021] Figure 2 The overall structural diagram provided for the embodiment of the utility model;
[0022] Figure 3 A schematic diagram of the assembly structure of the fixing pin and disc spring assembly provided in an embodiment of the utility model;
[0023] Figure 4 A schematic diagram of the cross-sectional structure of the fixing pin and disc spring assembly provided in an embodiment of the utility model under assembly.
[0024] Description of reference numerals:
[0025] 1. Tool lifting eye; 2. Fixed sleeve; 3. U-shaped shackle; 4. Wire rope; 5. Tightening nut; 6. Tightening bolt; 7. Upper end pressure; 8. Insulating sleeve; 9. Plate; 10. Lower end pressure plate; 11. Support platform pallet; 12. Support platform; 13. Disc spring tube; 14. Hand lever sleeve; 15. Hand lever; 16. Fixed pin; 17. Movable latch; 18. Disc spring assembly. DETAILED DESCRIPTION
[0026] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below in conjunction with the accompanying drawings.
[0027] like Figure 1-4 As shown, a processing tool for vertically assembling fasteners of an alkaline water electrolyzer comprises:
[0028] A pole plate 9 stacked between an upper pressure plate 7 and a lower pressure plate 10 arranged in parallel;
[0029] The tension bolts 6 are passed through the upper pressure plate 7 and the lower pressure plate 10 and arranged along their contours to tighten and limit the stacked plates 9;
[0030] The tension bolts 6 are respectively provided with disc spring assemblies 18 which are arranged in a stacked manner and fixed to the upper end pressure plate 7 / the lower end pressure plate 10 through the tension nuts 5.
[0031] As an embodiment further provided by the present invention, it also includes:
[0032] A tooling lifting lug 1 mounted on a first end of a tensioning bolt 6;
[0033] The U-shaped shackles 3 arranged at both ends of the steel wire rope 4 are assembled on the hanging ears symmetrically opened on the tooling lifting ears 1.
[0034] Secondly, the tooling lifting eye 1 includes a fixing sleeve 2 sleeved on the first end of the tensioning bolt 6 .
[0035] As another embodiment further provided by the present invention, it includes a disc spring barrel 13 rotatably assembled by a fixing pin 16, and a disc spring assembly 18 is composed of disc springs stacked in the disc spring barrel 13;
[0036] The two disc spring tubes 13 are also provided with a movable latch 17 for locking the two into a hoop.
[0037] Secondly, the outer arc top of the disc spring tube 13 is provided with a hand rod sleeve 14 for inserting the hand rod 15.
[0038] As another embodiment further provided by the present invention, it also includes a support platform 12 on which a plurality of vertical poles are arranged, and the lower end pressure plate 10 is placed on the vertical poles.
[0039] Furthermore, a supporting platform support plate 11 is slidably arranged on the plurality of upright poles.
[0040] How to use the tooling for installing the tension bolt 6 under different working conditions:
[0041] 1. If there is enough lifting height in the hoisting environment: After the upper and lower pressure plates 10 and the plate 9 of the electrolytic cell are all stacked, the tension bolts 6 can be installed. Figure 1 First, insert the tension bolt tooling from the top of the tension bolt 6, and tighten the tension nut 5 to the reserved length calculated by the top bolt, and then use the matching U-shaped shackle 3 to connect the two ends of the sling wire rope 4 to the two side ears 1 of the tooling. Finally, pull out the movable pin 17 in the disc spring assembly 18 tooling to open the tooling, and press the disc spring assembly 18 Figure 4 Put them into the disc spring tube 13 in sequence, close the tooling after inspection, insert the movable latch 17 and put them aside. Use the crane to lift the tensioning bolt 6 through the sling wire rope 4. At this time, the bolt will be in a vertical state due to gravity. Adjust the crane to align the bolt with the bolt hole of the upper pressure plate 7, operate the crane to make the tensioning bolt 6 drop vertically, and it can easily pass through the bolt hole of the upper pressure plate 7. During the descent, install the insulating sleeve 8, and continue to drop through the bolt hole of the lower pressure plate 10 in the same way as passing through the bolt hole of the upper pressure plate. Then place the spare disc spring assembly tooling that has passed the inspection on the support platform support plate 11 directly below the tensioning bolt 6, and operate the crane to make the tensioning bolt 6 drop vertically through the disc spring assembly 18. Lift the disc spring assembly tooling through the hand lever 15 so that its height reaches the reserved height of the lower disc spring assembly 18, and then tighten the tensioning nut 5. Use the support platform support plate 11 to hold the bottom bolt, pull out the movable pin 17 of the disc spring assembly tooling, remove the disc spring assembly tooling, and then hang the driving car to the bottom, remove the tension bolt 6 tooling, and then complete the installation of this tension bolt 6 and the lower disc spring assembly 18. According to this method, complete the installation of the remaining tension bolts 6 and the lower disc spring assembly 18 in sequence, and finally install the upper disc spring assembly 18 to complete the vertical installation of the electrolytic cell fasteners.
[0042] 2. In the case of limited lifting height in the lifting environment: After the lower pressure plate 10 and the plate 9 of the electrolytic cell are stacked, the tension bolt 6 can be installed. After the tension bolt 6 is installed, the upper pressure plate 7 can be installed. Figure 2 First, insert the tension bolt tooling from the top of the tension bolt 6, and twist the tie rod nut to the reserved length calculated by the top bolt, and then use the matching U-shaped shackle 3 to connect the two ends of the sling wire rope 4 to the two side ears 1 of the tooling. Finally, pull out the movable pin 17 in the disc spring assembly tooling to open the tooling, and press the disc spring assembly 18 Figure 4Put them into the disc spring tube 13 in sequence, close the tooling after inspection, insert the active latch 17 and put them aside. Use the crane to lift the tension bolt 6 through the sling wire rope 4. At this time, the bolt will be in a vertical state due to gravity. Adjust the crane to align the bolt with the bolt hole of the lower pressure plate 10, operate the crane to make the tension bolt 6 drop vertically, and then easily pass through the bolt hole of the lower pressure plate 10. Then place the spare disc spring assembly tooling after inspection on the support platform support plate 11 just below the tension bolt 6, and operate the crane to make the tension bolt 6 drop vertically through the disc spring assembly 18. Lift the disc spring assembly tooling through the hand lever 15 to make its height reach the reserved height of the lower disc spring assembly 18, and then tighten the tension nut 5. Use the support platform support plate 11 to support the bottom bolt, pull out the active latch 17 of the disc spring assembly tooling, remove the disc spring assembly tooling, and then drop the crane wire rope to the bottom. After removing the tension bolt 6 tooling, the installation of this tension bolt 6 and the lower disc spring assembly 18 is completed. According to this method, the installation of the remaining tension bolts 6 and the lower disc spring assembly 18 is completed in sequence, and finally the upper end pressure plate 7 and the upper disc spring assembly 18 are installed to complete the vertical installation of the electrolytic cell fasteners.
[0043] The above only describes some exemplary embodiments of the present invention by way of illustration. It is undoubted that those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.
Claims
1. A processing tool for vertically assembling fasteners of alkaline water electrolyzers, characterized in that: include: A pole plate (9) stacked between an upper pressure plate (7) and a lower pressure plate (10) arranged in parallel; A tensioning bolt (6) is passed through the upper end pressing plate (7) and the lower end pressing plate (10) and arranged along the contour thereof to tighten and position-limit the stacked pole plates (9); The tensioning bolts (6) are respectively provided with disc spring assemblies (18) which are arranged in a stacked manner and fixed to the upper end pressure plate (7) / lower end pressure plate (10) through tensioning nuts (5).
2. The processing tool for fasteners of a vertically assembled alkaline water electrolyzer according to claim 1, characterized in that: Also includes: A tooling lifting lug (1) mounted on the first end of the tensioning bolt (6); The U-shaped shackles (3) are arranged at both ends of the steel wire rope (4) and are assembled on the hanging ears symmetrically opened on the tooling lifting ears (1).
3. A processing tool for fasteners of a vertically assembled alkaline water electrolyzer according to claim 2, characterized in that: The tool lifting lug (1) comprises a fixing sleeve (2) sleeved on the first end of the tensioning bolt (6).
4. The processing tool for fasteners of a vertically assembled alkaline water electrolyzer according to claim 1, characterized in that: It comprises a disc spring cylinder (13) which is rotatably assembled via a fixing pin (16), and the disc spring assembly (18) is composed of disc springs stacked in the disc spring cylinder (13).
5. The processing tool for fasteners of a vertically assembled alkaline water electrolyzer according to claim 4, characterized in that: The two disc spring cylinders (13) are also provided with movable latches (17) for locking the two into a hoop.
6. A processing tool for fasteners of a vertically assembled alkaline water electrolyzer according to claim 4, characterized in that: The outer arc top of the disc spring cylinder (13) is provided with a hand rod sleeve (14) for inserting a hand rod (15).
7. The processing tool for fasteners of a vertically assembled alkaline water electrolyzer according to claim 1, characterized in that: It also comprises a supporting platform (12) on which a plurality of vertical poles are arranged, and the lower end pressing plate (10) is placed on the vertical poles.
8. The processing tool for fasteners of a vertically assembled alkaline water electrolyzer according to claim 7, characterized in that: A supporting platform support plate (11) is slidably arranged on the plurality of vertical poles.
Citation Information
Cited By
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