Boosting device for heading machine

By designing a booster device that includes a booster device that includes a booster mechanism, pushing pilot board, connecting column, installation board, and socket ring, it solves the problem of decline in the port in the large angle lane and the problem of the difficulty of disassembling the disassembly device. It has achieved the effects of convenient installation and disassembly, improving fixedness and work efficiency.

CN222391386UActive Publication Date: 2025-01-24SHANDONG SANRUN NEW BUILDING MATERIALS TECHNOLOGY CO LTD +2
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Patent Information

Application Number
CN202420985318.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-08
Publication Date
2025-01-24
Estimated Expiration
2034-05-08

AI Technical Summary

Technical Problem

In thin coal seams with long service life and many faults, the boring machine is prone to slide when excavating a large-angle tunnel, resulting in work difficulties and limited progress. The disassembly mechanism of the existing booster device is poor, affecting convenient disassembly and maintenance.

Method used

A booster device for excavation is designed, including booster mechanisms, pushing pilot boards, connecting columns, installation boards, and socket rings. Through the cooperation of these components, it can achieve convenient installation and disassembly, and through limited blocks and blocks and blocks and blocks and blocks and blocks and blocks and blocks and blocks and blocks and blocks and blocks and blocks and blocks and blocks and blocks. The rubber jacket improves the fixing and sealing of the device.

Benefits of technology

This device has achieved the cooperation of auxiliary clamps, thread rods and connecting rings to achieve adaptation installation and convenient disassembly, improves the fixedness and work efficiency of the device, and solves the problem of decline in the excavator in the large angle lane and the booster device. Difficult to disassemble.

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    Figure CN222391386U_ABST
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Abstract

The utility model discloses a boosting device for a heading machine, which relates to the technical field of heading machines and comprises a heading machine body, a heading head is fixedly mounted at one end of the heading machine body, a mounting sleeve is fixedly mounted at the other end of the heading machine body, and an adjusting lifting column is movably mounted at the bottom of the mounting sleeve. The end, away from the heading machine body, of the mounting sleeve is movably sleeved with a boosting mechanism, and a connecting block is fixedly mounted at one end of the boosting mechanism. Through mutual cooperation of the connecting ring, the reinforcing pipe, the mounting clamping plate, the friction pad, the threaded rod and the auxiliary clamping block, the problems that a dismounting mechanism of the boosting device is poor and convenient dismounting and maintenance of the device are not facilitated are solved, the functions of convenient dismounting and mounting are achieved, and the auxiliary clamping block is driven to move outwards through threaded rotation of the threaded rod; and in cooperation with threaded disassembly of the clamping plates and the fixing columns, the device is convenient to disassemble and assemble, and disassembly and maintenance of the device are facilitated.
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Description

Technical Field

[0001] The utility model relates to the technical field of tunnel boring machines, in particular to a boosting device for tunnel boring machines. Background Art

[0002] Roadheaders are widely used in tunnel excavation operations. Roadheaders can be used for excavation in flat and inclined tunnels, but in thin coal seams with a long service life and many faults, due to the large inclination angle, the roadheader has difficulty in crawling or even sliding during excavation, which limits the application of the roadheader. In addition, tunnel excavation operations are more difficult and require auxiliary operations with booster devices to facilitate the convenient processing of the device.

[0003] Among the existing technical solutions, a thrust mechanism for a tunnel boring machine used for climbing a slope in a tunnel is proposed, with publication number: CN201671628U. The mechanism includes a connecting frame, an adjustment device, a crossbeam, a support leg and a cylinder. The adjustment device is arranged between the connecting frame and the crossbeam. The support leg and the cylinder have two groups symmetrically arranged at both ends of the crossbeam. The cylinder is fixed on the crossbeam, and the end of the cylinder rod is fixedly connected to the end of the support leg, and the support leg is movably connected to the crossbeam.

[0004] In order to solve the problem that the tunnel boring machine at a large angle will slide down, cannot dig normally, the working environment is subject to certain restrictions, and the normal work progress is affected, the existing technology uses an adjustment device arranged between the connecting frame and the beam, and two groups of support legs and cylinders are symmetrically arranged at both ends of the beam. The cylinder is fixed on the beam, and the end of the cylinder rod is fixedly connected to the end of the support leg, and the support leg is movably connected to the beam. It is easy to use, and it can enable the tunnel boring machine to work normally when the tunnel angle is greater than or equal to 18° and less than 24°, and it is handled in a manner not restricted by the environment. However, there is still a problem that the disassembly mechanism of the booster device is poor, which is not conducive to the convenient disassembly and maintenance of the device. Utility Model Content

[0005] The purpose of the utility model is to provide a booster device for a tunnel boring machine to solve the problems raised in the above background technology.

[0006] In order to solve the above technical problems, the technical solution adopted by the utility model is:

[0007] A boosting device for a tunnel boring machine comprises a tunnel boring machine body, a tunnel boring head is fixedly mounted on one end of the tunnel boring machine body, a mounting sleeve is fixedly mounted on the other end of the tunnel boring machine body, an adjustable lifting column is movably mounted on the bottom of the mounting sleeve, and a boosting mechanism is movably sleeved on one end of the mounting sleeve away from the tunnel boring machine body.

[0008] A connecting block is fixedly mounted on one end of the boosting mechanism, a fixing bolt is threadedly connected to the surface of the connecting block, a connecting ring is movably mounted on the other end of the connecting block, and an assembly mechanism is arranged inside the connecting ring.

[0009] A push column plate is fixedly installed on the outer side of one end of the boosting mechanism, and an auxiliary mechanism is arranged on the outer side of the push column plate.

[0010] A further improvement of the technical solution of the utility model is that: the assembly mechanism comprises an auxiliary clamping block, the other end of the auxiliary clamping block is movably connected to a threaded rod, and the other end of the threaded rod extends to the outside of the connecting ring.

[0011] By adopting the above technical solution, the auxiliary clamping block, the threaded rod and the connecting ring cooperate with each other to achieve the function of adaptive installation.

[0012] A further improvement of the technical solution of the utility model is that a reinforcing tube is movably sleeved on the top of the connecting ring, clamping plates are fixedly installed at both ends of the reinforcing tube, and fixing columns are installed on the internal threads of the clamping plates.

[0013] By adopting the above technical solution, the reinforcing pipe, the clamping plate and the fixing column cooperate with each other to achieve the function of assembly connection.

[0014] A further improvement of the technical solution of the utility model is that a limiting column is fixedly installed on the top of the reinforcement pipe, and a limiting block is movably sleeved on the top of the limiting column.

[0015] A further improvement of the technical solution of the utility model is that a mounting clamp is fixedly installed inside the reinforcement pipe, and a friction pad is fixedly installed on the surface of the mounting clamp.

[0016] By adopting the above technical solution, the function of protective installation is achieved by installing the clamping plate and the friction pad in cooperation with each other.

[0017] A further improvement of the technical solution of the utility model is that: plug holes are opened at both ends of the limit block, and rubber sleeves are fixedly installed inside the plug holes.

[0018] A further improvement of the technical solution of the utility model is that the auxiliary mechanism includes a connecting column, a mounting plate is fixedly installed on the other end of the connecting column, a sleeve ring is fixedly installed on the side of the mounting plate, and the inside of the sleeve ring is fixedly installed on the outside of the boosting mechanism.

[0019] By adopting the above technical solution, the connecting column, the mounting plate, the sleeve ring and the booster mechanism cooperate with each other to achieve the auxiliary pushing function.

[0020] Due to the adoption of the above technical solution, the utility model has achieved the following technical progress compared with the prior art:

[0021] 1. The utility model provides a boosting device for a tunnel boring machine, which cooperates with a boosting mechanism, a push column plate, a connecting column, a mounting plate and a sleeve ring. The connecting column and the mounting plate are connected and installed on the outside of the sleeve ring, which is convenient for the device to be sleeved and installed, and cooperates with the push column plate to perform auxiliary pushing, which is beneficial to the device for auxiliary boosting and increases the auxiliary function of the device.

[0022] 2. The utility model provides a booster device for a tunnel boring machine. Through the cooperation of a connecting ring, a reinforcement pipe, a mounting clamp, a friction pad, a threaded rod and an auxiliary clamp, the problem that the disassembly mechanism of the booster device is poor and not conducive to convenient disassembly and maintenance of the device is solved, and the function of convenient disassembly and installation is achieved. The threaded rod is rotated to drive the auxiliary clamp to move outward, which facilitates the disassembly of the connecting ring from the outside of the reinforcement pipe, and cooperates with the clamp and the fixed column thread disassembly, which facilitates the convenient disassembly and installation of the device and is conducive to the disassembly and maintenance of the device.

[0023] 3. The utility model provides a booster device for a tunnel boring machine. By cooperating with a reinforcement pipe, a limit column, a limit block, a plug hole and a rubber sleeve, the utility model solves the problem that the fixation of the booster device is poor, resulting in the loosening of the installation of the booster device due to vibration force during the tunnel boring machine's boost operation. The utility model achieves the function of fixed installation. The limit block is sleeved on the top of the limit column. When the reinforcement pipe is threadedly installed, the limit block is installed together to achieve the function of auxiliary fixation, which is conducive to stable installation of the device and improves the fixation of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is a schematic diagram of the structure of the utility model;

[0025] Figure 2 This is a schematic diagram of the booster mechanism structure of the utility model;

[0026] Figure 3 This is a schematic diagram of the reinforcement pipe structure of the utility model;

[0027] Figure 4 For this utility model Figure 3 A in the enlarged view;

[0028] Figure 5 It is a schematic diagram of the connecting ring structure of the utility model.

[0029] In the figure: 1. TBM body; 2. Mounting sleeve; 3. TBM head; 4. Adjusting lifting column; 5. Boosting mechanism; 51. Push column plate; 52. Connecting column; 521. Mounting plate; 522. Sleeve ring; 53. Connecting block; 54. Fixing bolt; 55. Connecting ring; 551. Reinforcement pipe; 552. Mounting clamp; 553. Friction pad; 554. Clamp; 555. Fixing column; 556. Limiting column; 557. Limiting block; 558. Plug-in hole; 559. Rubber sleeve; 56. Threaded rod; 561. Auxiliary clamp. DETAILED DESCRIPTION

[0030] The present invention is further described in detail below in conjunction with the embodiments:

[0031] like Figure 1-5 As described above, the utility model provides the following technical solutions.

[0032] Example 1

[0033] The present embodiment provides a boosting device for a tunnel boring machine, comprising a tunnel boring machine body 1, a tunnel boring head 3 is fixedly installed at one end of the tunnel boring machine body 1, a mounting sleeve 2 is fixedly installed at the other end of the tunnel boring machine body 1, an adjustable lifting column 4 is movably installed at the bottom of the mounting sleeve 2, a boosting mechanism 5 is movably sleeved at one end of the mounting sleeve 2 away from the tunnel boring machine body 1, a connecting block 53 is fixedly installed at one end of the boosting mechanism 5, a fixing bolt 54 is threadedly connected to the surface of the connecting block 53, a connecting ring 55 is movably installed at the other end of the connecting block 53, an assembly mechanism is arranged inside the connecting ring 55, and the assembly mechanism comprises an auxiliary clamping block 561, a threaded rod 56 is movably connected to the other end of the auxiliary clamping block 561, and the other end of the threaded rod 56 extends To the outside of the connecting ring 55, a reinforcing tube 551 is movably sleeved on the top of the connecting ring 55, and clamps 554 are fixedly installed at both ends of the reinforcing tube 551. The internal threads of the clamps 554 are installed with fixing columns 555, which are connected to the connecting ring 55 through the connecting block 53 and threadedly connected with the fixing bolts 54, so that the boosting mechanism 5 and the connecting ring 55 are assembled and connected, and the other end of the connecting ring 55 is sleeved and installed with the reinforcing tube 551, and then the reinforcing tube 551 is fixedly sleeved on the connection part of the tunnel boring machine by the clamps 554 and the fixing columns 555 to achieve the assembly function, and the activity of the threaded rod 56 and the auxiliary clamp block 561 is utilized to increase the adaptability of the connecting ring 55, which is beneficial to the convenient installation and disassembly of the device.

[0034] Example 2

[0035] On the basis of Example 1, this embodiment provides a technical solution: preferably, a limiting column 556 is fixedly installed on the top of the reinforcement tube 551, and the top of the limiting column 556 is movably sleeved with a limiting block 557, and a mounting clamp 552 is fixedly installed inside the reinforcement tube 551, and a friction pad 553 is fixedly installed on the surface of the mounting clamp 552. Plug holes 558 are opened at both ends of the limiting block 557, and a rubber sleeve 559 is fixedly installed inside the plug hole 558. The limiting block 557 is sleeved on the limiting column 556 before assembly. When the reinforcement tube 551 is sleeved and installed, the two ends of the limiting block 557 are plugged into each other, and the friction of the rubber sleeve 559 is used to seal the connection, thereby improving the sealing of the device and achieving the function of reinforcement.

[0036] Example 3

[0037] On the basis of Example 1, this embodiment provides a technical solution: preferably, a push column plate 51 is fixedly installed on the outer side of one end of the boosting mechanism 5, and an auxiliary mechanism is arranged on the outer side of the push column plate 51, the auxiliary mechanism includes a connecting column 52, and a mounting plate 521 is fixedly installed on the other end of the connecting column 52, and a sleeve ring 522 is fixedly installed on the side of the mounting plate 521, and the inside of the sleeve ring 522 is fixedly installed on the outer side of the boosting mechanism 5, and is connected to the mounting plate 521 through the connecting column 52 and installed on the outer side of the sleeve ring 522, so that the device can be conveniently installed by sleeve connection, so that the boosting mechanism can be pushed by the hydraulic mechanism, thereby boosting the tunnel boring machine body 1 and moving the tunnel boring machine body 1, and cooperating with the push column plate 51 for auxiliary pushing, which is beneficial to the device for auxiliary boosting and increasing the working efficiency of the device.

[0038] The working principle of the booster device for the tunnel boring machine will be described in detail below.

[0039] like Figure 1-5As shown, the connecting block 53 is connected to the connecting ring 55, and the fixing bolt 54 is threadedly connected, so that the boosting mechanism 5 is assembled and connected with the connecting ring 55, and the other end of the connecting ring 55 is sleeved and installed with the reinforcing pipe 551, and then the reinforcing pipe 551 cooperates with the clamping plate 554 and the fixing column 555 to be fixedly sleeved at the connection of the tunnel boring machine to achieve the assembly function, and the activity of the threaded rod 56 and the auxiliary clamping block 561 is used to facilitate the adaptability of the connecting ring 55, which is conducive to the convenient installation and disassembly of the device. Before assembly, the limit block 557 is sleeved on the limit column 556. When the fixed pipe 551 is installed in a sleeve connection, the two ends of the limit block 557 are plugged into each other, and the friction of the rubber sleeve 559 is used to seal the connection, thereby improving the sealing of the device and achieving the function of reinforcement. The device is then connected to the mounting plate 521 through the connecting column 52 and installed on the outside of the sleeve ring 522, which facilitates the sleeve installation of the device, so that the boosting mechanism can push the tunneling machine body 1 and move the tunneling machine body 1 under the pushing property of the hydraulic mechanism, and cooperate with the push column plate 51 for auxiliary pushing, which is beneficial to the device for auxiliary boosting and increases the working efficiency of the device.

[0040] The above generally describes the present invention in detail, but it is obvious to a person skilled in the art that some modifications or improvements can be made to the present invention. Therefore, modifications or improvements that do not depart from the spirit of the present invention are within the scope of protection of the present invention.

Claims

1. A booster device for a tunnel boring machine, comprising a tunnel boring machine body (1), characterized in that: A tunneling head (3) is fixedly mounted on one end of the tunneling machine body (1), a mounting sleeve (2) is fixedly mounted on the other end of the tunneling machine body (1), an adjustable lifting column (4) is movably mounted on the bottom of the mounting sleeve (2), and a boosting mechanism (5) is movably sleeved on one end of the mounting sleeve (2) away from the tunneling machine body (1); A connection block (53) is fixedly mounted on one end of the boosting mechanism (5), a fixing bolt (54) is threadedly connected to the surface of the connection block (53), a connection ring (55) is movably mounted on the other end of the connection block (53), and an assembly mechanism is arranged inside the connection ring (55); A push column plate (51) is fixedly mounted on the outer side of one end of the boosting mechanism (5), and an auxiliary mechanism is arranged on the outer side of the push column plate (51).

2. The booster device for a tunnel boring machine according to claim 1, characterized in that: The assembly mechanism comprises an auxiliary clamping block (561), the other end of the auxiliary clamping block (561) is movably connected to a threaded rod (56), and the other end of the threaded rod (56) extends to the outside of the connecting ring (55).

3. The booster device for a tunnel boring machine according to claim 1, characterized in that: A reinforcing tube (551) is movably sleeved on the top of the connecting ring (55), clamping plates (554) are fixedly mounted on both ends of the reinforcing tube (551), and fixing columns (555) are installed on the inner threads of the clamping plates (554).

4. The booster device for a tunnel boring machine according to claim 3, characterized in that: A limiting column (556) is fixedly mounted on the top of the reinforcing tube (551), and a limiting block (557) is movably sleeved on the top of the limiting column (556).

5. The booster device for a tunnel boring machine according to claim 3, characterized in that: A mounting clamp (552) is fixedly mounted inside the reinforcement tube (551), and a friction pad (553) is fixedly mounted on the surface of the mounting clamp (552).

6. The boosting device for a tunnel boring machine according to claim 4, characterized in that: Insertion holes (558) are provided at both ends of the limit block (557), and a rubber sleeve (559) is fixedly installed inside the insertion hole (558).

7. The booster device for a tunnel boring machine according to claim 1, characterized in that: The auxiliary mechanism comprises a connecting column (52), the other end of the connecting column (52) is fixedly mounted with a mounting plate (521), the side of the mounting plate (521) is fixedly mounted with a sleeve ring (522), and the interior of the sleeve ring (522) is fixedly mounted on the outside of the boosting mechanism (5).

Citation Information

Patent Citations

  • Roadheader boosting mechanism

    CN201671628U