Full-automatic filter press
通过在压滤机中采用全自动压滤机设计,利用传动滤带和挤压辊结构处理泥浆,解决了现有设备中滤布堵塞、卸料不干净和粘连的问题,实现了高效、自动 Separation effect of solid fluid.
Patent Information
- Application Number
- CN202323474198.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-20
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2033-12-20
AI Technical Summary
Existing filter presses are prone to clogging of filter cloth, unclear discharge and adhesion problems when dealing with mud, resulting in poor working efficiency and quality.
Design a fully automatic filter machine with a transmission filter belt and extrusion roller structure. The motor drives the roller shaft through the motor to make the mud uniformly dispersed on the transmission filter and squeeze with the fixed roller to achieve moisture extrusion. And rinse the adhesion on the surface of the filter cloth through the spray pipe.
The complete automatic falling of the clay cake and the automatic cleaning of the transmission filter belt improved, improved the filtering effect and the practicality of the equipment, and the operation process was fast and efficient.
Smart Images

Figure CN222400387U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of filter press equipment, in particular to a full-automatic filter press. Background Art
[0002] The filter press uses a special filter medium to apply a certain pressure to the object, causing the liquid to seep out. It is a commonly used solid-liquid separation equipment, often used for solid-liquid separation of sewage slurry.
[0003] The mud material contains tiny particles, which can easily clog the air pores of the filter cloth. Moreover, when encountering a filter cake with high viscosity, it is easy to cause unclean unloading, or even stick to the filter cloth, which requires manual scraping, greatly reducing work efficiency and work quality. After the mud cake is separated, some of it will still stick to the surface of the filter cloth, affecting the subsequent filter pressing effect and having poor practicality. Utility Model Content
[0004] The purpose of this utility model is to provide a fully automatic filter press in order to solve the above problems, as described below.
[0005] To achieve the above objectives, the present invention provides the following technical solutions:
[0006] The fully automatic filter press provided by the utility model comprises a water tank, wherein both sides of the water tank along the long side direction are rotatably connected to rollers, and one of the rollers is rotatably connected to a groove opened at the upper end of the side wall of the water tank, a motor for driving one of the rollers to rotate is fixedly installed on the side wall of the water tank, and the two rollers are connected through a transmission filter belt, a plurality of fixed rollers are rotatably connected to the middle of the water tank, a plurality of portal frames are fixedly connected to the upper side of the water tank, a roller frame is provided under each of the portal frames, and an adjustment component for driving the roller frame to move up and down is provided in the middle of the portal frame, a squeezing roller is rotatably connected to each of the roller frames, and a plurality of squeezing rollers and a plurality of fixed rollers are staggered, and the upper side of the transmission filter belt passes between the plurality of squeezing rollers and the plurality of fixed rollers;
[0007] A water spray pipe is fixedly connected to one side of the water tank, and the water spray pipe is located on the inner side of the transmission filter belt. A pump liquid component for injecting water into the water spray pipe is fixedly installed on the side wall of the water tank. A diffusion structure for dispersing mud is provided on the upper side of the water tank.
[0008] When using the above-mentioned fully automatic filter press, the mud input pipe is placed on one side of the transmission filter belt, and one of the rollers is driven to rotate by the motor. When the mud falls on the surface of the transmission filter belt, it moves with it and contacts the diffusion structure to be evenly dispersed, so that the mud is evenly spread on the surface of the transmission filter belt. According to the required degree of filtration, the roller frame is driven downward in the gantry through the adjustment component, so that the squeezing roller moves downward and contacts the surface of the transmission filter belt, and squeezes the mud on the surface of the transmission filter belt through cooperation with the fixed roller, squeezes out the water therein, and falls into the water tank. As the transmission filter belt moves, the mud cake with squeezed water falls from the other roller to the outside of the water tank for centralized collection. At the same time, the pump liquid component is controlled to work, and the clean water inside the water tank is pumped into the water spray pipe and sprayed onto the surface of the transmission filter belt to wash away the mud adhering to its surface, and the cyclic filtration is used.
[0009] Preferably, both side walls of the water tank are provided with sliding grooves that are slidably connected to the roller frame.
[0010] Preferably, the adjustment assembly includes a threaded hole opened in the middle of the portal frame, a threaded rod is threadedly connected to the threaded hole, and the lower end of the threaded rod is rotatably connected to the roller frame.
[0011] Preferably, a top roller is rotatably connected to the lower side of the water tank, and the top roller is located on the inner side of the transmission filter belt and abuts against it.
[0012] Preferably, a scraper is fixedly connected to one side of the water tank close to the groove, and the scraper abuts against the surface of the transmission filter belt.
[0013] Preferably, the water spray pipe is provided with a plurality of high-pressure nozzles, which are directed toward the inner surface of the transmission filter belt.
[0014] Preferably, the pump liquid assembly includes a water pump fixedly mounted on the side wall of the water tank, the liquid inlet of the water pump is connected to the inside of the water tank through an inlet pipe, and the liquid outlet of the water pump is connected to the water spray pipe through an outlet pipe.
[0015] Preferably, the diffusion structure includes a mounting frame fixedly connected between the two side walls of the water tank, and the bottom surface of the mounting frame is fixedly connected with a plurality of V-shaped plates abutting the surface of the transmission filter belt, and the plurality of V-shaped plates are evenly distributed in a multi-shaped pattern, with the tips facing the side away from the middle of the water tank.
[0016] The beneficial effects are:
[0017] After the mud falls on the surface of the transmission filter belt, it moves with it and contacts with the diffusion structure to be evenly dispersed. The mud on the surface of the transmission filter belt is squeezed out of the water by cooperation with the fixed roller, and the water is squeezed out and falls into the water tank. As the transmission filter belt moves, the mud cake with the water squeezed out falls from the other roller to the outside of the water tank for centralized collection. At the same time, the pump liquid component is controlled to work, and the clean water inside the water tank is pumped into the water pipe and sprayed onto the surface of the transmission filter belt to wash away the mud adhering to its surface. The filter is then used in a cycle. The whole operation process is quick and convenient. At the same time, the shedding of the mud cake and the cleaning of the transmission filter belt are fully automatic, which improves the filter pressing effect and practicality. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0019] Figure 1 It is a sectional perspective view of the utility model;
[0020] Figure 2 It is a three-dimensional diagram of the utility model;
[0021] Figure 3 It is a three-dimensional diagram of the diffusion structure of the utility model;
[0022] Figure 4 It is a three-dimensional diagram of the extrusion roller of the utility model.
[0023] The following are the descriptions of the reference numerals:
[0024] 1. Water tank; 2. Roller; 3. Adjustment assembly; 3a. Threaded hole; 3b. Threaded rod; 4. Pump assembly; 4a. Water pump; 4b. Water inlet pipe; 5. Drive filter belt; 6. Fixed roller; 7. Gantry; 8. Roller frame; 9. Squeeze roller; 10. Motor; 11. Chute; 12. Mounting frame; 13. V-shaped plate; 14. Water spray pipe; 15. Top roller; 16. Scraper. DETAILED DESCRIPTION
[0025] To make the purpose, technical solution, and advantages of the present invention more clear, the technical solution of the present invention will be described in detail below. Obviously, the embodiments described are only some of the embodiments of the present invention, and not all of them. Based on the embodiments of the present invention, all other implementation methods obtained by ordinary technicians in this field without making any creative efforts are within the scope of protection of the present invention.
[0026] See also Figures 1-4As shown, the utility model provides a fully automatic filter press, including a water tank 1, the water tank 1 is rotatably connected to rollers 2 on both sides along the long side direction thereof, and one of the rollers 2 is rotatably connected to a groove opened at the upper end of the side wall of the water tank 1, a motor 10 for driving one of the rollers 2 to rotate is fixedly installed on the side wall of the water tank 1, the two rollers 2 are connected by a transmission filter belt 5, a plurality of fixed rollers 6 are rotatably connected to the middle part of the water tank 1, a plurality of portal frames 7 are fixedly connected to the upper side of the water tank 1, a roller frame 8 is provided below each portal frame 7, and an adjusting component 3 for driving the roller frame 8 to move up and down is provided in the middle part of the portal frame 7, a squeezing roller 9 is rotatably connected to each roller frame 8, and a plurality of squeezing rollers 9 and a plurality of fixed rollers 6 are staggered, and the upper side of the transmission filter belt 5 passes between the plurality of squeezing rollers 9 and the plurality of fixed rollers 6;
[0027] A water spray pipe 14 is fixedly connected to one side of the water tank 1, and the water spray pipe 14 is located on the inner side of the transmission filter belt 5. A pump liquid component 4 for injecting water into the water spray pipe 14 is fixedly installed on the side wall of the water tank 1. A diffusion structure for dispersing mud is provided on the upper side of the water tank 1.
[0028] Specifically, sliding grooves 11 slidably connected to the roller frame 8 are provided on both side walls of the water tank 1. The roller frame 8 can be limited by the sliding grooves 11, and the roller frame 8 can be made more stable when moving up and down.
[0029] Reference Figure 4 As shown, the adjustment component 3 includes a threaded hole 3a opened in the middle of the portal frame 7, a threaded rod 3b is threadedly connected to the threaded hole 3a, and the lower end of the threaded rod 3b is rotatably connected to the roller shaft frame 8. By rotating the threaded rod 3b to move it in the threaded hole 3a, the squeezing roller 9 is driven to move up and down.
[0030] Furthermore, the lower side of the water tank 1 is rotatably connected to a top roller 15, and the top roller 15 is located on the inner side of the transmission filter belt 5 and abuts against it, so that the lower side of the transmission filter belt 5 does not contact and rub against the fixed roller 6, and at the same time makes the transmission filter belt 5 more stable when moving.
[0031] As an optional embodiment, a scraper 16 is fixedly connected to one side of the water tank 1 near its groove, and the scraper 16 abuts against the surface of the transmission filter belt 5. After the transmission filter belt 5 moves to the scraper 16, it can contact and scrape off the mud cake adhered to its surface, further avoiding mud cake adhesion.
[0032] Specifically, the water spray pipe 14 is provided with a plurality of high-pressure nozzles, which are directed toward the inner surface of the transmission filter belt 5 , so as to increase the force of the water spray pipe 14 when spraying water and improve the flushing effect.
[0033] As an optional embodiment, the pump liquid assembly 4 includes a water pump 4a fixedly mounted on the side wall of the water tank 1. The liquid inlet of the water pump 4a is connected to the interior of the water tank 1 through the water inlet pipe 4b, and the liquid outlet of the water pump 4a is connected to the water spray pipe 14 through the water outlet pipe 4c. The water pump 4a is controlled to work, and clean water inside the water tank 1 is pumped out through the water inlet pipe 4b, injected into the water spray pipe 14, and then sprayed from a number of nozzles to the surface of the transmission filter belt 5 to flush the sticky mud.
[0034] Reference Figure 3 As shown, the diffusion structure includes a mounting frame 12 fixedly connected between the two side walls of the water tank 1, and a plurality of V-shaped plates 13 abutting the surface of the transmission filter belt 5 are fixedly connected to the bottom surface of the mounting frame 12. The plurality of V-shaped plates 13 are evenly distributed in a "Zhong" shape, and the tips are facing away from the middle of the water tank 1. When the mud moves with the transmission filter belt 5, it contacts the tip of the V-shaped plate 13 and is divided into two streams. These two streams of mud then contact the subsequent V-shaped plate 13 and are divided into four streams. This reciprocating process completes the uniform spreading of the mud on the surface of the transmission filter belt 5.
[0035] With the above structure, when in use, the mud input pipe is placed on one side of the transmission filter belt 5, and one of the rollers 2 is driven to rotate by the motor 10. When the mud falls on the surface of the transmission filter belt 5, it moves with it and contacts the diffusion structure to be evenly dispersed, so that the mud is evenly spread on the surface of the transmission filter belt 5. According to the required degree of filtration, the roller frame 8 is driven downward in the gantry 7 by the adjustment component 3, so that the squeezing roller 9 moves downward and contacts the surface of the transmission filter belt 5, and squeezes the mud on the surface of the transmission filter belt 5 through cooperation with the fixed roller 6, squeezes out the water therein, and falls into the water tank 1. As the transmission filter belt 5 moves, the mud cake squeezed out of the water falls from the other roller 2 to the outside of the water tank 1 for centralized collection. At the same time, the pump liquid component 4 is controlled to work, and the clean water inside the water tank 1 is pumped into the water spray pipe 14 and sprayed onto the surface of the transmission filter belt 5 to wash away the mud adhering to its surface for cyclic filtration.
[0036] The above description is merely a specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any modifications or substitutions that can be easily conceived by a person skilled in the art within the technical scope disclosed in the present invention should be included within the scope of protection of the present invention. Therefore, the scope of protection of the present invention should be based on the scope of protection of the claims.
Claims
1. Fully automatic filter press, characterized by: The invention comprises a water tank (1), wherein rollers (2) are rotatably connected to both sides of the water tank (1) along the long side direction thereof, and one of the rollers (2) is rotatably connected to a groove provided at the upper end of the side wall of the water tank (1), a motor (10) is fixedly installed on the side wall of the water tank (1) for driving one of the rollers (2) to rotate, the two rollers (2) are connected by a transmission filter belt (5), a plurality of fixed rollers (6) are rotatably connected to the middle of the water tank (1), and the water tank ( 1) is fixedly connected to the upper side of a plurality of gantry frames (7), a roller frame (8) is provided below each of the gantry frames (7), and an adjustment component (3) is provided in the middle of the gantry frames (7) for driving the roller frame (8) to move up and down, a squeezing roller (9) is rotatably connected to each of the roller frames (8), and the plurality of squeezing rollers (9) and the plurality of fixed rollers (6) are staggeredly distributed, and the upper side of the transmission filter belt (5) passes between the plurality of squeezing rollers (9) and the plurality of fixed rollers (6); A water spray pipe (14) is fixedly connected to one side of the water tank (1), and the water spray pipe (14) is located on the inner side of the transmission filter belt (5). A pump liquid component (4) for injecting water into the water spray pipe (14) is fixedly installed on the side wall of the water tank (1). A diffusion structure for dispersing mud is provided on the upper side of the water tank (1).
2. The fully automatic filter press according to claim 1, characterized in that: Both side walls of the water tank (1) are provided with sliding grooves (11) which are slidably connected to the roller frame (8).
3. The fully automatic filter press according to claim 1, characterized in that: The adjustment assembly (3) comprises a threaded hole (3a) opened in the middle of the portal frame (7), a threaded rod (3b) is threadedly connected in the threaded hole (3a), and the lower end of the threaded rod (3b) is rotatably connected to the roller frame (8).
4. The fully automatic filter press according to claim 1, characterized in that: The lower side of the water tank (1) is rotatably connected to a top roller shaft (15), and the top roller shaft (15) is located on the inner side of the transmission filter belt (5) and abuts against it.
5. The fully automatic filter press according to claim 1, characterized in that: A scraper (16) is fixedly connected to one side of the water tank (1) close to the groove, and the scraper (16) abuts against the surface of the transmission filter belt (5).
6. The fully automatic filter press according to claim 1, characterized in that: The water spray pipe (14) is provided with a plurality of high-pressure spray nozzles and is directed toward the inner surface of the transmission filter belt (5).
7. The fully automatic filter press according to claim 1, characterized in that: The pump liquid assembly (4) comprises a water pump (4a) fixedly mounted on the side wall of the water tank (1); the liquid inlet of the water pump (4a) is connected to the interior of the water tank (1) via a water inlet pipe (4b); and the liquid outlet of the water pump (4a) is connected to a water spray pipe (14) via a water outlet pipe (4c).
8. The fully automatic filter press according to claim 1, characterized in that: The diffusion structure comprises a mounting frame (12) fixedly connected between two side walls of the water tank (1), a plurality of V-shaped plates (13) abutting against the surface of the transmission filter belt (5) being fixedly connected to the bottom surface of the mounting frame (12), the plurality of V-shaped plates (13) being evenly distributed in a "Z" shape, with their tips facing away from the middle of the water tank (1).