Proportioning equipment for organic fertilizer production and processing
By designing a kind of distribution device, the material on the stirring box is moved over the mixing box to solve the problem of uneven liquid concentration in the existing equipment, realizing the full mixing of the solution and solid material, and improving the fermentation effect.
Patent Information
- Application Number
- CN202420911019.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-29
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2034-04-29
AI Technical Summary
When the existing proportioning equipment for organic fertilizer production and processing adds solution to the mixing box, it leads to excessive local solution and uneven liquid phase concentration, which affects the stirring and mixing effect.
Design a kind of matching device, the material on the solution is moved over the mixing box to move, and the solution is evenly distributed in the mixing box through the coordination of the jet component and the drive component.
The uniform distribution of the solution in the mixing box ensures the uniformity of the concentration of the liquid phase, improves the effect of mixing mixing, fully mixes the solution with the solid material, and improves the fermentation effect.
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Figure CN222401031U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of organic fertilizer processing devices, in particular to a proportioning device for producing and processing organic fertilizers. Background Art
[0002] With the advancement and development of science and technology, the demand for fertilizers is increasing in order to increase the yield of crops. Organic fertilizers, commonly known as farmyard manure, include various animal and plant residues or metabolites, such as human and animal feces, straw, animal residues, slaughterhouse waste, etc. In addition, it also includes cake fertilizer (rapeseed cake, cottonseed cake, bean cake, sesame cake, castor cake, tea seed cake, etc.); compost; fermented manure; stable manure; biogas fertilizer; green manure, etc. It mainly uses the supply of organic matter as a means to improve the physical and chemical properties of the soil, promote plant growth and the cycle of the soil ecosystem.
[0003] Prior art, such as publication number: CN220294635U discloses a proportioning device for organic fertilizer production and processing, including a mixing box and a proportioning component, wherein the mixing box is fixedly mounted on a support frame. In the utility model, the infrared induction ring is adjusted to the position where the volume of solution to be added is required according to the scale line, and the solution is quantitatively added to the mixing box, which is accurate and efficient, does not require manual weighing, and improves work efficiency.
[0004] With respect to the above and existing related technologies, the inventor believes that the following defects often exist:
[0005] When adding solution into the stirring box, it adopts the method of quantitatively adding solution from a certain point in the stirring chamber, which will cause excessive solution in a local part of the stirring box, and the position far away from the upper liquid port will not be exposed to the solution, which will cause uneven liquid concentration during the stirring process and affect the stirring and mixing effect.
[0006] Therefore, we propose a proportioning device for producing and processing organic fertilizers. Utility Model Content
[0007] In view of the above-mentioned existing method of adding solution into the stirring box by quantitatively dripping from a certain point in the stirring chamber, which will cause excessive solution in a local area of the stirring box, and the position far away from the upper liquid port will not be exposed to the solution, resulting in uneven liquid phase concentration during the stirring process, affecting the stirring and mixing effect, the present utility model is proposed.
[0008] Therefore, the utility model aims to provide a proportioning device for producing and processing organic fertilizers, the purpose of which is that the solution feeding port reciprocates above the mixing box so that the solution is evenly distributed inside the mixing box.
[0009] In order to solve the above technical problems, the utility model provides the following technical solutions: a proportioning device for organic fertilizer production and processing, comprising a bearing seat, a stirring chamber is welded on one side of the top of the bearing seat, a driving motor is installed on the other side of the top of the bearing seat, a driving end of the driving motor is fixedly connected to a stirring shaft, a stirring blade is welded on the outer wall of the stirring shaft, a sieve rack is arranged at the upper position inside the stirring chamber, a liquid spraying assembly is installed on the top of the bearing seat, and the spraying end of the liquid spraying assembly is located directly above the stirring chamber, driving assemblies are installed on both sides of the stirring chamber, and the movable end of the driving assembly is connected to the movable end of the liquid spraying assembly;
[0010] The driving assembly comprises a motor frame welded to the side of the mixing bin, a winding roll is rotatably mounted on the top of the motor frame, and a steel wire rope is wound and mounted in the winding cavity of the winding roll.
[0011] As a preferred solution of the proportioning equipment for producing and processing organic fertilizers described in the utility model, a servo motor is installed on the top of the motor frame through a pad, and the driving end of the servo motor is connected to the shaft end of the winding roll.
[0012] As a preferred solution of the proportioning equipment for producing and processing organic fertilizers described in the utility model, traction wheels are installed at the upper positions on both sides of the outer wall of the mixing bin, and the wire rope passes through the inner cavity of the traction wheel.
[0013] As a preferred solution of the proportioning equipment for the production and processing of organic fertilizers described in the utility model, the spray assembly includes convex strips welded on the front and back sides of the mixing bin, mounting frames are slidably mounted on the tops of the two convex strips, a spray pipe is installed between the two mounting frames, and a nozzle is installed at the outlet end at the bottom of the spray pipe.
[0014] As a preferred solution of the proportioning equipment for the production and processing of organic fertilizers described in the utility model, the spray assembly also includes a water pump installed on the top of the supporting seat, and the liquid inlet end of the water pump is connected to the liquid outlet end of the water tank, and a metal hose is installed between the liquid outlet end of the water pump and the liquid inlet end of the spray pipe.
[0015] As a preferred solution of the proportioning equipment for producing and processing organic fertilizers described in the utility model, a slide rail is installed on the top of the convex strip, a slider is slidably installed on the slide rail, and the top end of the slider is welded to the bottom end of the mounting frame.
[0016] As a preferred solution of the proportioning equipment for organic fertilizer production and processing described in the utility model, the screening frame includes convex edges welded to the four sides of the inner wall of the mixing bin, a limiting material frame is placed on the top of the convex edges, and a screen plate is welded at the discharge end of the limiting material frame.
[0017] As a preferred solution of the proportioning equipment for organic fertilizer production and processing described in the utility model, ring frames are welded on both sides of the outer wall of the spray pipe, a hollow flat material frame is welded between the bottoms of the two ring frames, and the bottom of the hollow flat material frame is in contact with the top of the screen plate.
[0018] Beneficial effects of the utility model:
[0019] 1. The utility model uses the screen plate of the material limit rack to block and filter the raw materials. On the one hand, it can filter the raw materials with larger diameters to enter the interior of the mixing bin. On the other hand, it can also prevent the raw materials from falling into the interior of the mixing bin at the same time, which is not conducive to the uniform mixing of organic fertilizers. In addition, the material limit rack is directly mounted on the top of the convex edge, which is also convenient for removing and replacing the material limit rack, and convenient for replacing screen plates with different apertures.
[0020] 2. In the utility model, when the nozzle sprays the solution into the mixing bin, the liquid spraying assembly can be pulled to reciprocate on the upper part of the mixing bin through the cooperation of the reel of the driving assembly on both sides, so that the solution can be fully sprayed in the inner cavity of the mixing bin, avoiding concentrated feeding, and the solution diffuses more comprehensively and evenly inside the mixing bin, ensuring uniform liquid concentration during the mixing process, thereby ensuring the mixing effect, fully mixing the solution with the solid material, and improving the fermentation effect.
[0021] 3. In the utility model, when the liquid spraying component moves, it will also drive the hollow flat material rack to move. The hollow flat material rack will push the solid raw materials accumulated on the top of the screen plate to the side, and also make the solid raw materials fall into the interior of the mixing bin more comprehensively and evenly, thereby improving the mixing uniformity and mixing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the following briefly introduces the drawings required for the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative labor. Among them:
[0023] Figure 1 The utility model is a schematic diagram of the overall structure of a proportioning device for producing and processing organic fertilizers.
[0024] Figure 2 The utility model is a schematic diagram of the explosion structure of a proportioning bin and a screen plate of a proportioning equipment for producing and processing organic fertilizers.
[0025] Figure 3 The utility model is a schematic diagram of the structure of a liquid spraying component of a proportioning device for producing and processing organic fertilizers.
[0026] Figure 4 The utility model is a schematic diagram of the structure of a driving component of a proportioning device for producing and processing organic fertilizers.
[0027] Description of reference numerals:
[0028] 1. Bearing seat; 2. Mixing chamber; 3. Driving motor; 4. Driving assembly; 41. Motor frame; 42. Servo motor; 43. Winding roll; 44. Traction wheel; 45. Wire rope; 5. Screening frame; 51. Convex edge; 52. Material limit frame; 53. Screen plate; 54. Ring frame; 55. Hollow flat material frame; 6. Spray assembly; 61. Convex strip; 62. Water pump; 63. Metal hose; 64. Mounting frame; 65. Spray pipe; 66. Spray head. DETAILED DESCRIPTION
[0029] In order to make the above-mentioned purposes, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below in conjunction with the accompanying drawings. Example
[0030] Reference Figure 1-4 , which is the first embodiment of the utility model, provides a proportioning device for the production and processing of organic fertilizers, and this proportioning device for the production and processing of organic fertilizers comprises a bearing seat 1, a stirring chamber 2 is welded on one side of the top of the bearing seat 1, and the top of the stirring chamber 2 is open, and at the same time, a discharge pipe is welded on the discharge port at the bottom of the stirring chamber 2, and a driving motor 3 is installed on the other side of the top of the bearing seat 1, and a stirring shaft is fixedly connected to the driving end of the driving motor 3, and one end of the stirring shaft is rotatably installed on one side of the inner wall of the stirring chamber 2 through a bearing, and a stirring blade is welded on the outer wall of the stirring shaft, and a sieve frame 5 is arranged at the upper position inside the stirring chamber 2, a liquid spraying assembly 6 is installed on the top of the bearing seat 1, and the spraying end of the liquid spraying assembly 6 is located directly above the stirring chamber 2, and driving assemblies 4 are installed on both sides of the stirring chamber 2, and the movable end of the driving assembly 4 is connected to the movable end of the liquid spraying assembly 6;
[0031] The driving assembly 4 includes a motor frame 41 welded to the side of the mixing chamber 2, a winding roll 43 is rotatably installed on the top of the motor frame 41, and a steel wire rope 45 is wound and installed in the winding cavity of the winding roll 43.
[0032] When the nozzle 66 sprays the solution into the stirring chamber 2, the driving component 4 on one side is reeled in and the driving component 4 on the other side is unreeled, and the liquid spraying component 6 can be pulled toward the driving component 4 in the reeled state, and then the reeled driving component 4 is changed to unreeling, and the unreeling driving component 4 is changed to reeling. Therefore, through the cooperation of the reeling and unreeling of the driving components 4 on both sides, the liquid spraying component 6 can be pulled to reciprocate on the upper part of the stirring chamber 2, so that the solution can be fully sprayed in the inner cavity of the stirring chamber 2.
[0033] A servo motor 42 is installed on the top of the motor frame 41 through a cushion seat, and a driving end of the servo motor 42 is connected to the shaft end of the winding roll 43 .
[0034] The working principle of the driving component 4 is as follows:
[0035] The servo motor 42 drives the winding reel 43 to rotate. The servo motor 42 drives the winding reel 43 to rotate forward or reverse, so that the winding reel 43 can reel in and unreel the wire rope 45 .
[0036] Traction wheels 44 are installed at the upper positions on both sides of the outer wall of the mixing chamber 2, and the wire rope 45 passes through the inner cavity of the traction wheel 44. The traction wheel 44 limits the wire rope 45, avoids contact and wear between the wire rope 45 and the mixing chamber 2, and improves the smoothness of the winding of the wire rope 45.
[0037] During use, when feeding the inside of the mixing chamber 2, the raw materials fall on the middle part of the top of the screen plate 53, and a spiral feeder can be used for feeding. At the same time, the water pump 62 pumps the solution and transports it to the inside of the spray pipe 65 through the metal hose 63, and finally sprays it into the inside of the mixing chamber 2 through the nozzle 66. At this time, the driving motor 3 drives the stirring blades to stir and mix inside the mixing chamber 2. Example
[0038] Reference Figure 1-4 , which is the second embodiment of the utility model, and this embodiment is different from the first embodiment in that:
[0039] The liquid spraying assembly 6 includes convex strips 61 welded to the front and back of the mixing chamber 2, mounting frames 64 are slidably mounted on the tops of the two convex strips 61, a liquid spraying pipe 65 is mounted between the two mounting frames 64, and a nozzle 66 is mounted at the outlet end at the bottom of the liquid spraying pipe 65.
[0040] The liquid spraying assembly 6 also includes a water pump 62 installed on the top of the supporting seat 1 , and the liquid inlet end of the water pump 62 is connected to the liquid outlet end of the water tank, and a metal hose 63 is installed between the liquid outlet end of the water pump 62 and the liquid inlet end of the liquid spraying pipe 65 .
[0041] A slide rail is installed on the top of the convex strip 61 , a slider is slidably installed on the slide rail, and the top end of the slider is welded to the bottom end of the mounting frame 64 .
[0042] By cooperating with the reel of the driving components 4 on both sides, the liquid spraying component 6 can be pulled to reciprocate on the upper part of the stirring chamber 2, so that the solution can be fully sprayed in the inner cavity of the stirring chamber 2, avoiding concentrated loading, and the solution diffuses more comprehensively and evenly inside the stirring chamber 2, ensuring uniform liquid concentration during the stirring process, thereby ensuring the stirring and mixing effect, so that the solution and solid materials are fully mixed, and the fermentation effect is improved.
[0043] The screening frame 5 includes a convex edge 51 welded to the four sides of the inner wall of the mixing bin 2, a limiting frame 52 is placed on the top of the convex edge 51, and a screen plate 53 is welded to the discharge end of the limiting frame 52. The screen plate 53 of the limiting frame 52 blocks and filters the raw materials. On the one hand, it can filter raw materials with larger diameters to enter the interior of the mixing bin 2, and on the other hand, it can prevent the raw materials from falling into the interior of the mixing bin 2 at the same time, which is not conducive to the uniform mixing of the organic fertilizer. In addition, the limiting frame 52 is directly mounted on the top of the convex edge 51, which is also convenient for removing and replacing the limiting frame 52, and convenient for replacing the screen plates 53 with different apertures.
[0044] The process of installing the screening frame 5 inside the mixing chamber 2 is as follows: weld the flange 51 to the inner cavity of the mixing chamber 2, and then directly place the material limiting frame 52 on the flange 51 inside the mixing chamber 2. At this time, the material limiting frame 52 is supported by the flange 51.
[0045] Ring frames 54 are welded on both sides of the outer wall of the liquid spraying pipe 65, and a hollow flat material frame 55 is welded between the bottoms of the two ring frames 54, and the bottom of the hollow flat material frame 55 is in contact with the top of the screen plate 53. The hollow flat material frame 55 pushes the solid raw materials accumulated on the top of the screen plate 53 to the side, and also makes the solid raw materials fall into the interior of the mixing bin 2 more comprehensively and evenly, thereby improving the uniformity and efficiency of mixing.
[0046] During use, when the liquid spraying assembly 6 moves, it will also drive the hollow flat material rack 55 to move. The hollow flat material rack 55 will push the solid raw materials accumulated on the top of the screen plate 53 to the side, so that the solid raw materials can fall into the interior of the mixing bin 2 more comprehensively and evenly.
[0047] The remaining structures are the same as those of Example 1.
[0048] It should be noted that the above embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in the field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the spirit and scope of the technical solution of the utility model, which should be included in the scope of the claims of the utility model.
Claims
1. A proportioning device for producing and processing organic fertilizers, comprising a bearing seat (1), a stirring chamber (2) is welded to one side of the top of the bearing seat (1), a driving motor (3) is installed on the other side of the top of the bearing seat (1), a driving end of the driving motor (3) is fixedly connected to a stirring shaft, and a stirring blade is welded to the outer wall surface of the stirring shaft, characterized in that: A sieve rack (5) is arranged at an upper position inside the stirring chamber (2), a liquid spraying assembly (6) is installed on the top of the supporting seat (1), and the spraying end of the liquid spraying assembly (6) is located directly above the stirring chamber (2), and driving assemblies (4) are installed on both sides of the stirring chamber (2), and the movable end of the driving assembly (4) is connected to the movable end of the liquid spraying assembly (6); The driving assembly (4) comprises a motor frame (41) welded to the side of the mixing chamber (2), a winding roll (43) is rotatably mounted on the top of the motor frame (41), and a steel wire rope (45) is wound and mounted in the winding cavity of the winding roll (43).
2. The organic fertilizer production and processing mixing equipment according to claim 1, characterized in that: A servo motor (42) is installed on the top of the motor frame (41) via a cushion seat, and a driving end of the servo motor (42) is connected to the shaft end of the winding roll (43).
3. A proportioning equipment for production and processing of organic fertilizer according to claim 2, characterized in that: Traction wheels (44) are installed at upper positions on both sides of the outer wall of the mixing chamber (2), and the steel wire rope (45) passes through the inner cavity of the traction wheel (44).
4. The organic fertilizer production and processing proportioning equipment according to claim 3, characterized in that: The liquid spraying assembly (6) comprises convex strips (61) welded to the front and back sides of the stirring chamber (2), mounting frames (64) are slidably mounted on the tops of the two convex strips (61), a liquid spraying pipe (65) is mounted between the two mounting frames (64), and a spray head (66) is mounted at the outlet end at the bottom of the liquid spraying pipe (65).
5. The organic fertilizer production and processing proportioning equipment according to claim 4, characterized in that: The liquid spraying assembly (6) further comprises a water pump (62) mounted on the top of the supporting seat (1), wherein the liquid inlet end of the water pump (62) is connected to the liquid outlet end of the water tank, and a metal hose (63) is installed between the liquid outlet end of the water pump (62) and the liquid inlet end of the liquid spraying pipe (65).
6. The organic fertilizer production and processing proportioning equipment according to claim 5, characterized in that: A slide rail is installed on the top of the convex strip (61), a slider is slidably installed on the slide rail, and the top end of the slider is welded to the bottom end of the mounting frame (64).
7. The organic fertilizer production and processing proportioning equipment according to claim 6, characterized in that: The screening frame (5) comprises convex edges (51) welded to the four sides of the inner wall of the mixing chamber (2), a limiting material frame (52) is placed on the top of the convex edge (51), and a screen plate (53) is welded to the discharge end of the limiting material frame (52).
8. The proportioning equipment for producing and processing organic fertilizer according to claim 7, characterized in that: Ring frames (54) are welded to both sides of the outer wall of the liquid spraying pipe (65), a hollow flat material frame (55) is welded between the bottoms of the two ring frames (54), and the bottom of the hollow flat material frame (55) is in contact with the top of the screen plate (53).
Citation Information
Patent Citations
Proportioning equipment for organic fertilizer production and processing
CN220294635U