Discharging and filtering system of reaction kettle
By introducing anti -blocking components and vibration components in the reactor's unloading filtering system, the problem of low and filtration efficiency of reactor residues in the reaction kettle is solved, and more efficient unloading and filtration are achieved, ensuring the production of anti -fog coatings, quality.
Patent Information
- Application Number
- CN202420304557.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-19
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2034-02-19
AI Technical Summary
During the production process of anti-fog coatings, the reaction residue in the reaction kettle is easily blocked during the unloading process, resulting in a longer unloading time and low filtration efficiency.
The unloading filtering system for reactor is designed, including anti -blocking components and vibration components. The anti -blocking component rotates the rotating column and the mixing scraper by driving the motor, stir and scrapes the material of the inner wall of the bonding box to prevent blockage. The vibration component drives the cam to rotate through the motor, driving the filter box and the installation plate to slide up and down to achieve the vibration of the filter box and accelerate the material filtering.
Through the design of anti -blocking components and vibration components, the obstruction of the material in the raw box is effectively prevented, the unloading time is saved, the unloading efficiency is improved, and the filtering of the material is accelerated to ensure the production quality of anti -fog paint.
Smart Images
Figure CN222401377U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of anti-fog coating production, in particular to a discharge filtering system of a reaction kettle. Background Art
[0002] Anti-fog coating is a coating that adheres to the surface of the substrate to prevent the formation of fog. The reason for the formation of fog is that hot air hits a cold object and condenses into small water droplets on its surface. Light is diffusely reflected on the surface of these small water droplets, giving people the feeling of fog. Therefore, to prevent fog, it is necessary to prevent the formation of small water droplets. Anti-fog coating has super hydrophilic properties on its surface, which increases the surface tension of water. Water cannot form water droplets on its surface, but a layer of water film, thereby fundamentally preventing the formation of fog. Reactors are used in the production and processing of anti-fog coatings.
[0003] After the anti-fog coating raw materials react in the reactor, reaction residues will be produced. The reaction residues are of different sizes and are prone to blockage during the unloading process, which increases the unloading time. At the same time, the residues also need to be filtered to ensure the production quality of the anti-fog coating. During filtering, the accumulation of residues will lead to slower filtration and low efficiency. Therefore, the utility model proposes a reactor unloading filtration system to solve the above problems. Utility Model Content
[0004] The utility model aims to provide a discharge filtering system for a reactor to solve the problems raised in the above background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a discharge filtering system for a reactor, comprising a fixed bottom plate, two support plates are symmetrically mounted on the upper end of the fixed bottom plate, a fixing ring is fixedly connected at one end of the two support plates close to each other, a reactor body is fixedly mounted on the inner wall of the fixing ring, a discharge pipe is fixedly mounted on the lower end of the reactor body, a discharge valve is fixedly mounted on the discharge pipe, a discharge box is fixedly mounted on the discharge pipe, an anti-blocking component is arranged on the discharge box, a mounting shell is fixedly mounted on the support plate, a filter box is arranged in the mounting shell, and a vibration component for driving the filter box to vibrate is arranged in the mounting shell.
[0006] Preferably, the anti-blocking component includes a driving motor, a rotating column and a stirring scraper, the driving motor is fixedly mounted on one end of the discharge box through a connecting plate, the rotating column is rotatably mounted inside the discharge box, and the stirring scraper is fixedly mounted on the outer surface of the rotating column.
[0007] Preferably, both left and right ends of the filter box are fixedly connected with mounting plates, a trapezoidal bucket is fixedly mounted on the lower end of the filter box, a material receiving box is provided on the upper end of the fixed bottom plate, and the material receiving box is located directly below the trapezoidal bucket, and a closing cover is provided on the discharge box.
[0008] Preferably, the filter box is provided as a hollow cavity with an opening at the upper end, a handle is fixedly mounted on the front end of the material receiving box, and the material receiving box is provided as a hollow cavity with an opening at the upper end.
[0009] Preferably, the vibration assembly includes a movable column, a spring, a motor and a cam, the movable column is slidably connected to the inside of the mounting plate, the spring is sleeved on the movable column, and the upper end of the spring is fixedly connected to the lower end of the mounting plate.
[0010] Preferably, the lower end of the spring is fixedly connected to the bottom of the mounting shell, the number of the motor and the number of the cam are both two, the two motors are symmetrically mounted at the front and rear ends of the filter box, and the two cams are fixedly mounted at the output ends of the two motors respectively.
[0011] Compared with the prior art, the beneficial effects of the utility model are:
[0012] By providing an anti-blocking component, the driving motor drives the rotating column and the stirring scraper to rotate, and the stirring scraper stirs the material in the discharge box and scrapes off the material adhering to the inner wall of the discharge box, thereby preventing the material from being blocked in the discharge box, saving unloading time and improving unloading efficiency;
[0013] By providing a vibration component, the motor drives the cam to rotate, driving the filter box and the mounting plate to slide up and down on the surface of the movable column, squeezing the spring. Under the elastic action of the spring, the filter box is vibrated up and down, accelerating the filtration of the material, ensuring the production quality of the anti-fog coating, preventing the accumulation of residues that lead to a long filtration time, and improving the filtration efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0015] Figure 2 This is a schematic diagram of the anti-blocking component structure of the utility model;
[0016] Figure 3 This is a schematic diagram of the structure of the vibration component of the utility model;
[0017] Figure 4 This is a schematic diagram of the filter box structure of the utility model.
[0018] In the figure: 1. fixed bottom plate; 2. support plate; 3. fixed ring; 4. reactor body; 5. discharge pipe; 6. discharge valve; 7. discharge box; 8. anti-blocking component; 9. vibration component; 10. closing cover; 11. filter box; 12. mounting shell; 13. receiving box; 14. mounting plate; 15. trapezoidal bucket; 81. driving motor; 82. rotating column; 83. stirring scraper; 91. movable column; 92. spring; 93. motor; 94. cam. DETAILED DESCRIPTION
[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0020] See also Figures 1 to 4 The utility model provides a technical solution: a discharge filtering system for a reactor, comprising a fixed bottom plate 1, two support plates 2 are symmetrically mounted on the upper end of the fixed bottom plate 1, a fixed ring 3 is fixedly connected to one end of the two support plates 2 close to each other, a reactor body 4 is fixedly mounted on the inner wall of the fixed ring 3, a discharge pipe 5 is fixedly mounted on the lower end of the reactor body 4, a discharge valve 6 is fixedly mounted on the discharge pipe 5, a discharge box 7 is fixedly mounted on the discharge pipe 5, an anti-blocking component 8 is arranged on the discharge box 7, a mounting shell 12 is fixedly mounted on the support plate 2, a filter box 11 is arranged in the mounting shell 12, a vibration component 9 for driving the filter box 11 to vibrate is arranged in the mounting shell 12, and an anti-blocking component 8 is arranged on the inner wall of the fixed ring 3. The blocking component 8 drives the motor 81 to drive the rotating column 82 and the stirring scraper 83 to rotate. The stirring scraper 83 stirs the material in the discharge box 7 and scrapes off the material adhering to the inner wall of the discharge box 7 to prevent the material from being blocked in the discharge box 7, saving the unloading time and improving the unloading efficiency. By providing a vibration component 9, the motor 93 drives the cam 94 to rotate, driving the filter box 11 and the mounting plate 14 to slide up and down on the surface of the movable column 91, squeezing the spring 92. Under the elastic action of the spring 92, the filter box 11 is vibrated up and down, accelerating the filtration of the material, ensuring the production quality of the anti-fog coating, preventing the accumulation of residues resulting in a long filtration time, and improving the filtration efficiency.
[0021] The anti-blocking assembly 8 includes a driving motor 81, a rotating column 82 and a stirring scraper 83. The driving motor 81 is fixedly mounted on one end of the discharge box 7 through a connecting plate. The rotating column 82 is rotatably mounted inside the discharge box 7. The stirring scraper 83 is fixedly mounted on the outer surface of the rotating column 82. The left and right ends of the filter box 11 are fixedly connected with mounting plates 14. A trapezoidal bucket 15 is fixedly mounted on the lower end of the filter box 11. A material receiving box 13 is provided on the upper end of the fixed bottom plate 1, and the material receiving box 13 is located directly below the trapezoidal bucket 15. A closing cover 10 is provided on the discharge box 7. The filter box 11 is a hollow cavity with an upper opening. The material receiving box 13 A handle is fixedly installed at the front end, and the material receiving box 13 is a hollow cavity with an opening at the upper end. The discharge valve 6 is opened, and the material enters the discharge box 7 through the discharge pipe 5. The driving motor 81 is started to drive the rotating column 82 and the stirring scraper 83 to rotate. The stirring scraper 83 stirs the material in the discharge box 7 and scrapes off the material adhering to the inner wall of the discharge box 7 to prevent the material from being blocked in the discharge box 7. The closing cover 10 is opened, and the material quickly flows into the filter box 11 for filtration. The filtered material flows into the receiving box 13 through the trapezoidal bucket 15, so that all the filtered material can fall into the receiving box 13.
[0022] The vibration assembly 9 includes a movable column 91, a spring 92, a motor 93 and a cam 94. The movable column 91 is slidably connected to the inside of the mounting plate 14, and the spring 92 is sleeved on the movable column 91. The upper end of the spring 92 is fixedly connected to the lower end of the mounting plate 14, and the lower end of the spring 92 is fixedly connected to the bottom of the mounting shell 12. There are two motors 93 and two cams 94. The two motors 93 are symmetrically installed at the front and rear ends of the filter box 11. The two cams 94 are fixedly installed at the output ends of the two motors 93 respectively. The motor 93 drives the cam 94 to rotate, and drives the filter box 11 and the mounting plate 14 to slide up and down on the surface of the movable column 91, squeezing the spring 92. Under the elastic action of the spring 92, the filter box 11 is vibrated up and down, thereby accelerating the filtering of the material.
[0023] In actual use, when unloading is required, the discharge valve 6 is opened, and the material enters the discharge box 7 through the discharge pipe 5, and the driving motor 81 is started to drive the rotating column 82 and the stirring scraper 83 to rotate. The stirring scraper 83 stirs the material in the discharge box 7 and scrapes off the material adhering to the inner wall of the discharge box 7 to prevent the material from being blocked in the discharge box 7. The closing cover 10 is opened, and the material quickly flows into the filter box 11 for filtering. The motor 93 is started to drive the cam 94 to rotate, and the filter box 11 and the mounting plate 14 are driven to slide up and down on the surface of the movable column 91, squeezing the spring 92. Under the elastic action of the spring 92, the filter box 11 vibrates up and down, and the filtering of the material is accelerated. The filtered material flows into the receiving box 13 through the trapezoidal bucket 15, so that all the filtered material can fall into the receiving box 13. After the filtering is completed, the handle can be pulled out to pull the receiving box 13, which is easy to operate.
[0024] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A discharge filtration system for a reactor, comprising a fixed bottom plate (1), characterized in that: Two support plates (2) are symmetrically mounted on the upper end of the fixed bottom plate (1); a fixed ring (3) is fixedly connected to one end of the two support plates (2) that is close to each other; a reaction kettle body (4) is fixedly mounted on the inner wall of the fixed ring (3); a discharge pipe (5) is fixedly mounted on the lower end of the reaction kettle body (4); a discharge valve (6) is fixedly mounted on the discharge pipe (5); a discharge box (7) is fixedly mounted on the discharge pipe (5); an anti-blocking component (8) is arranged on the discharge box (7); a mounting shell (12) is fixedly mounted on the support plate (2); a filter box (11) is arranged inside the mounting shell (12); and a vibration component (9) for driving the filter box (11) to vibrate is arranged inside the mounting shell (12).
2. A discharge filtration system for a reactor according to claim 1, characterized in that: The anti-blocking component (8) comprises a driving motor (81), a rotating column (82) and a stirring scraper (83); the driving motor (81) is fixedly mounted on one end of the discharge box (7) via a connecting plate; the rotating column (82) is rotatably mounted inside the discharge box (7); and the stirring scraper (83) is fixedly mounted on the outer surface of the rotating column (82).
3. A discharge filtration system for a reactor according to claim 2, characterized in that: The left and right ends of the filter box (11) are fixedly connected to mounting plates (14); a trapezoidal bucket (15) is fixedly mounted on the lower end of the filter box (11); a material receiving box (13) is arranged on the upper end of the fixed bottom plate (1), and the material receiving box (13) is located directly below the trapezoidal bucket (15); and a closing cover (10) is arranged on the material discharge box (7).
4. A discharge filtration system for a reactor according to claim 3, characterized in that: The filter box (11) is provided as a hollow cavity with an opening at the upper end, a handle is fixedly mounted on the front end of the material receiving box (13), and the material receiving box (13) is provided as a hollow cavity with an opening at the upper end.
5. A discharge filtration system for a reactor according to claim 4, characterized in that: The vibration component (9) comprises a movable column (91), a spring (92), a motor (93) and a cam (94); the movable column (91) is slidably connected to the inside of the mounting plate (14); the spring (92) is sleeved on the movable column (91); and the upper end of the spring (92) is fixedly connected to the lower end of the mounting plate (14).
6. A discharge filtration system for a reactor according to claim 5, characterized in that: The lower end of the spring (92) is fixedly connected to the inner bottom of the mounting shell (12); the number of the motor (93) and the number of the cam (94) are both two; the two motors (93) are symmetrically mounted at the front and rear ends of the filter box (11); and the two cams (94) are fixedly mounted at the output ends of the two motors (93), respectively.