Aluminum hydroxide feeding device for sodium aluminate production

By designing an aluminum hydroxide device for sodium aluminate, using technical means such as electronic scales and hydraulic cylinders to realize the automation of aluminum hydroxide, solve the problem of low efficiency of traditional artificial feeding methods, improve production, and improve production. efficiency.

CN222401388UActive Publication Date: 2025-01-28ZIBO TONGJIE CHEM IND CO LTD
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Patent Information

Application Number
CN202421189111.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-29
Publication Date
2025-01-28
Estimated Expiration
2034-05-29

AI Technical Summary

Technical Problem

In the production process of sodium aluminate, the traditional aluminum hydroxide feeding method relies on manpower, resulting in high physical consumption and low efficiency, making it difficult to meet production needs.

Method used

Design a sodium aluminum -produced aluminum hydrolytic feed device, use electronic scale to weigh, and use the hydraulic cylinder and electromagnet driver to weigh and flip the basket. Combine rotating components and lift components to achieve aluminum hydroxide Automation.

Benefits of technology

This device makes the release of aluminum hydroxide more time -saving, improving the efficiency of sodium aluminate production, and avoiding the problem of blocking during the investment process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of sodium aluminate production, and discloses an aluminum hydroxide feeding device for sodium aluminate production, which comprises a support frame and a weighing basket, an electronic scale and a reaction kettle are arranged on the support frame, the weighing basket is arranged at the top of the electronic scale, the electronic scale is used for weighing aluminum hydroxide injected into the weighing basket, and the reaction kettle is arranged on the support frame. A rotating assembly is arranged on the supporting frame, a lifting assembly is arranged on the rotating assembly, two first hydraulic cylinders are arranged on the lifting assembly, and U-shaped seats are fixedly installed at the output ends of the two first hydraulic cylinders. A weighing basket is driven to move to the position above a feeding assembly through a rotating assembly and a lifting assembly, a second hydraulic cylinder pulls a rack to drive a gear to rotate, the gear pulls the weighing basket to turn over, then aluminum hydroxide in the weighing basket is put into the feeding assembly, and the aluminum hydroxide is put into a reaction kettle through the feeding assembly; the feeding of the aluminum hydroxide is more time-saving and labor-saving, and the production efficiency of the sodium aluminate is improved to a certain extent.
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Description

Technical Field

[0001] The utility model relates to the technical field of sodium aluminate production, and more specifically to an aluminum hydroxide feeding device for sodium aluminate production. Background Art

[0002] Sodium aluminate, also known as sodium metaaluminate, is a white granule that is hygroscopic, highly soluble in water, insoluble in ethanol, and its aqueous solution is strongly alkaline. The sintering method can be used to prepare sodium metaaluminate. The specific steps are: finely mix bauxite, soda ash and limestone, sinter at high temperature, leaching the clinker with water, removing silicon from the sodium aluminate solution after leaching, obtaining a refined sodium aluminate solution, and evaporating to dryness to obtain the finished sodium aluminate product.

[0003] In the production process of sodium aluminate, aluminum hydroxide needs to be weighed before feeding. The traditional feeding method is mainly manpower-based, and the weighed aluminum hydroxide needs to be lifted manually and put into the reactor. This method not only consumes a lot of manual labor, but also has low efficiency. It is difficult to feed a large amount of aluminum hydroxide at one time, so it is difficult to meet the actual needs of sodium aluminate production. Utility Model Content

[0004] In order to overcome the shortcomings of the prior art, the utility model provides an aluminum hydroxide feeding device for sodium aluminate production, which helps workers control the injection amount of aluminum hydroxide in a weighing basket through an electronic scale, and can push the electromagnet after power-on to suck the weighing basket with the help of two first hydraulic cylinders, and drive the weighing basket to move above the feeding assembly by using a rotating assembly and a lifting assembly, and drive the gear to rotate by pulling the rack by using a second hydraulic cylinder, so that the gear pulls the weighing basket to flip and feed the aluminum hydroxide inside itself into the feeding assembly, and completes the feeding of aluminum hydroxide into the reactor with the help of the feeding assembly.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an aluminum hydroxide feeding device for sodium aluminate production, comprising a support frame and a weighing basket, the support frame is provided with an electronic scale and a reactor, the weighing basket is placed on the top of the electronic scale, and the electronic scale is used to weigh the aluminum hydroxide injected into the weighing basket, the support frame is provided with a rotating assembly, the rotating assembly is provided with a lifting assembly, the lifting assembly is provided with two first hydraulic cylinders, the output ends of the two first hydraulic cylinders are fixedly installed with U-shaped seats, the U-shaped seat is penetrated by a load column, and the junction between the U-shaped seat and the load column is connected by a bearing. Rotationally connected, a fixed block is fixed on the outer wall of the carrier column, an electromagnet is fixedly installed on the other side of the fixed block, the rotating assembly is used to drive the electromagnet to rotate, and the lifting assembly is used to drive the electromagnet to move in the longitudinal direction, a support plate is fixed on the top of the U-shaped seat, a second hydraulic cylinder is arranged on the support plate, a carrier block is fixedly installed on the output end of the second hydraulic cylinder, a rack is fixed on the bottom of the carrier block, a gear is fixedly sleeved on the outside of the carrier column, the rack and the gear are meshed with each other, a feeding assembly is arranged at the feeding port of the reactor, and the feeding assembly is used to put aluminum hydroxide into the reactor.

[0006] As a preferred technical solution of the utility model, the rotating assembly includes a first motor and a pillar, the first motor is fixedly mounted on a support frame, the bottom end of the pillar is rotatably connected to the support frame via a bearing, and the pillar is driven by the first motor, and the lifting assembly is arranged at the top end of the pillar.

[0007] As a preferred technical solution of the utility model, the lifting assembly includes a rectangular frame plate, a screw rod is rotatably connected between the upper and lower inner walls of the rectangular frame plate through a bearing, a slide plate is threadedly connected to the screw rod, the two first hydraulic cylinders are fixedly mounted on the slide plate, and the slide plate is slidably matched with the inner wall of the rectangular frame plate.

[0008] As a preferred technical solution of the utility model, a second motor is arranged on the top of the rectangular frame plate, and the screw rod is driven by the second motor.

[0009] As a preferred technical solution of the utility model, the feed assembly includes a feed pipe, and the feed pipe is connected to the feed port of the reactor.

[0010] As a preferred technical solution of the utility model, the top end of the feeding pipe is fixedly connected to a hopper, two supporting rods are fixed to the inner wall of the hopper, and a transmission box is fixed between the two supporting rods.

[0011] As a preferred technical solution of the utility model, a guide cone is fixed on the top of the transmission box.

[0012] As a preferred technical solution of the utility model, a third motor is arranged inside the transmission box, a spiral auger is fixed to the output shaft end of the third motor, the feed pipe is sleeved on the outside of the spiral auger, and a valve is arranged on the feed pipe.

[0013] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0014] 1. The utility model helps workers control the injection amount of aluminum hydroxide in the weighing basket through an electronic scale, and can push the electromagnet after power-on to suck the weighing basket with the help of two first hydraulic cylinders, and use the rotating assembly and the lifting assembly to drive the weighing basket to move to the top of the feeding assembly, and use the second hydraulic cylinder to pull the rack to drive the gear to rotate, so that the gear pulls the weighing basket to flip and then put the aluminum hydroxide inside into the feeding assembly, and the feeding of aluminum hydroxide into the reactor is completed with the help of the feeding assembly, which makes the feeding of aluminum hydroxide more time-saving and labor-saving, and improves the production efficiency of sodium aluminate to a certain extent.

[0015] 2. The utility model drives the screw to rotate by the second motor, so that the screw pulls the slide to move in the longitudinal direction in the form of screw transmission, so that the slide drives the weighing basket to complete the lifting operation during the aluminum hydroxide feeding process; the third motor inside the transmission box drives the spiral auger to rotate, so that the spiral auger guides the aluminum hydroxide fed into the hopper into the interior of the reactor in an orderly manner along the feeding pipe, thereby avoiding blockage during the aluminum hydroxide feeding process. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0017] Figure 2 This is a connection diagram of the support frame, electronic scale, rotating assembly and rectangular frame plate in the utility model;

[0018] Figure 3 This is a connection diagram of the first hydraulic cylinder, the U-shaped seat, the support column and the fixed block in the utility model;

[0019] Figure 4 It is a structural schematic diagram of the lifting assembly in the utility model;

[0020] Figure 5 It is a connection diagram of the reaction kettle and the feed assembly in the utility model.

[0021] In the figure: 1. support frame; 2. weighing basket; 3. electronic scale; 4. reactor; 5. first hydraulic cylinder; 6. U-shaped seat; 7. carrier column; 8. fixing block; 9. electromagnet; 10. support plate; 11. second hydraulic cylinder; 12. carrier block; 13. rack; 14. gear; 15. first motor; 16. support column; 17. rectangular frame plate; 18. lead screw; 19. slide plate; 20. second motor; 21. feeding pipe; 22. hopper; 23. support rod; 24. transmission box; 25. spiral auger; 26. guide cone. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] like Figures 1 to 5 As shown, the utility model provides an aluminum hydroxide feeding device for sodium aluminate production, comprising a support frame 1 and a weighing basket 2, the support frame 1 is provided with an electronic scale 3 and a reactor 4, the weighing basket 2 is placed on the top of the electronic scale 3, and the electronic scale 3 is used to weigh the aluminum hydroxide injected into the weighing basket 2, the support frame 1 is provided with a rotating assembly, the rotating assembly is provided with a lifting assembly, the lifting assembly is provided with two first hydraulic cylinders 5, the output ends of the two first hydraulic cylinders 5 are fixedly installed with a U-shaped seat 6, the U-shaped seat 6 is penetrated with a carrying column 7, and the joint of the U-shaped seat 6 and the carrying column 7 is rotatably connected through a bearing, and the carrying column A fixed block 8 is fixed to the outer wall of 7, and an electromagnet 9 is fixedly installed on the other side of the fixed block 8. The rotating assembly is used to drive the electromagnet 9 to rotate, and the lifting assembly is used to drive the electromagnet 9 to move in the longitudinal direction. A support plate 10 is fixed to the top of the U-shaped seat 6, and a second hydraulic cylinder 11 is arranged on the support plate 10. A carrier block 12 is fixedly installed on the output end of the second hydraulic cylinder 11, and a rack 13 is fixed to the bottom of the carrier block 12. A gear 14 is fixedly sleeved on the outside of the carrier column 7, and the rack 13 and the gear 14 are meshed with each other. A feeding assembly is arranged at the feeding port of the reactor 4, and the feeding assembly is used to put aluminum hydroxide into the reactor 4.

[0024] An electronic scale 3 is used to help workers control the amount of aluminum hydroxide injected into the weighing basket 2. The two first hydraulic cylinders 5 can push the energized electromagnet 9 to suck the weighing basket 2. The rotating assembly and the lifting assembly are used to drive the weighing basket 2 to move to the top of the feeding assembly. The second hydraulic cylinder 11 is used to pull the rack 13 to drive the gear 14 to rotate, so that the gear 14 pulls the weighing basket 2 to flip and then put the aluminum hydroxide inside itself into the feeding assembly. The feeding assembly is used to complete the delivery of aluminum hydroxide into the reactor 4, making the delivery of aluminum hydroxide more time-saving and labor-saving.

[0025] The rotating assembly includes a first motor 15 and a support 16 . The first motor 15 is fixedly mounted on the support frame 1 . The bottom end of the support frame 16 is rotatably connected to the support frame 1 via a bearing, and the support frame 16 is driven by the first motor 15 .

[0026] The first motor 15 is used to pull the support column 16 to rotate, so that the support column 16 drives the lifting assembly to rotate, and the weighing basket 2 is transferred to the upper part of the feeding assembly to facilitate subsequent feeding.

[0027] Among them, the lifting assembly includes a rectangular frame plate 17, which is fixedly installed on the top of the pillar 16. A screw rod 18 is rotatably connected between the upper and lower inner walls of the rectangular frame plate 17 through a bearing. A slide plate 19 is threadedly connected to the screw rod 18. The two first hydraulic cylinders 5 are fixedly installed on the slide plate 19. The slide plate 19 slides with the inner wall of the rectangular frame plate 17. A second motor 20 is arranged on the top of the rectangular frame plate 17, and the screw rod 18 is driven by the second motor 20.

[0028] The second motor 20 is used to drive the screw rod 18 to rotate, so that the screw rod 18 pulls the slide plate 19 to move in the longitudinal direction in a screw rod transmission manner, so that the slide plate 19 drives the weighing basket 2 to complete the lifting operation during the aluminum hydroxide feeding process.

[0029] Among them, the feeding assembly includes a feeding pipe 21, which is connected to the feeding port of the reactor 4. The top of the feeding pipe 21 is fixedly connected to a hopper 22. Two support rods 23 are fixed to the inner wall of the hopper 22. A transmission box 24 is fixed between the two support rods 23. A third motor is arranged inside the transmission box 24. A spiral auger 25 is fixed to the output shaft end of the third motor. The feeding pipe 21 is sleeved on the outside of the spiral auger 25, and a valve is arranged on the feeding pipe 21. A guide cone 26 is fixed to the top of the transmission box 24.

[0030] The third motor in the transmission box 24 is used to drive the spiral auger 25 to rotate, so that the spiral auger 25 can introduce the aluminum hydroxide fed into the hopper 22 into the reactor 4 in an orderly manner along the feeding pipe 21, thereby avoiding blockage during the feeding process of the aluminum hydroxide.

[0031] The working principle and use process of this utility model:

[0032] When in use, first place the weighing basket 2 on the electronic scale 3, then inject aluminum hydroxide into the weighing basket 2, use the electronic scale 3 to weigh the injected aluminum hydroxide, until the weight of the aluminum hydroxide reaches a predetermined value, stop the continued injection of aluminum hydroxide, control the two first hydraulic cylinders 5 to extend, so that the two first hydraulic cylinders 5 push the electromagnet 9 to fit with the weighing basket 2, and the electromagnet 9 attracts the weighing basket 2 with the help of magnetic force after being energized, control the second motor 20 to drive the screw rod 18 to rotate forward, so that the screw rod 18 drives the weighing basket 2 to move upward in the form of a screw rod transmission, and when the weighing basket 2 leaves the electronic scale 3, control the two first hydraulic cylinders 5 to shrink to the starting length, and when the height of the weighing basket 2 exceeds the hopper 22, stop the operation of the second motor 20, control the first motor 15 to drive the support 16 to pull the weighing basket 2 to rotate forward 180°, so that the weighing basket 2 moves to above the hopper 22;

[0033] The second hydraulic cylinder 11 is controlled to extend so that the second hydraulic cylinder 11 pushes the rack 13 to move. With the help of the meshing of the rack 13 and the gear 14, the weighing basket 2 can be pulled to rotate longitudinally, so that the aluminum hydroxide in the weighing basket 2 slides into the inside of the hopper 22. After the aluminum hydroxide has completely left the weighing basket 2, the second hydraulic cylinder 11 is controlled to contract, driving the weighing basket 2 to rotate back to the starting position in the longitudinal direction. After that, the first motor 15 is controlled to drive the support 16 to pull the weighing basket 2 to rotate 180° in the opposite direction. Subsequently, the second motor 20 drives the screw rod 18 to rotate in the opposite direction, pulling the weighing basket 2 to move downward. After the two first hydraulic cylinders 5 are cooperated to place the weighing basket 2 on the electronic scale 3 again, the electromagnet 9 is powered off, and the third motor is used to pull the spiral auger 25 to rotate, so that the spiral auger 25 will introduce the aluminum hydroxide put into the inside of the hopper 22 into the inside of the reactor 4 in an orderly manner along the feeding pipe 21, and the reactor 4 is used to carry out the production operation of sodium aluminate.

[0034] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0035] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An aluminum hydroxide feeding device for sodium aluminate production, comprising a support frame (1) and a weighing basket (2), characterized in that: The support frame (1) is provided with an electronic scale (3) and a reaction kettle (4); the weighing basket (2) is placed on the top of the electronic scale (3), and the electronic scale (3) is used to weigh the aluminum hydroxide injected into the weighing basket (2); the support frame (1) is provided with a rotating assembly, the rotating assembly is provided with a lifting assembly, the lifting assembly is provided with two first hydraulic cylinders (5), the output ends of the two first hydraulic cylinders (5) are fixedly mounted with U-shaped seats (6), a carrying column (7) is penetrated by the U-shaped seat (6), and the joint of the U-shaped seat (6) and the carrying column (7) is rotatably connected through a bearing, a fixing block (8) is fixed to the outer wall of the carrying column (7), and the other side of the fixing block (8) An electromagnet (9) is fixedly installed, the rotating component is used to drive the electromagnet (9) to rotate, the lifting component is used to drive the electromagnet (9) to move in the longitudinal direction, a support plate (10) is fixed on the top of the U-shaped seat (6), a second hydraulic cylinder (11) is arranged on the support plate (10), a carrier block (12) is fixedly installed on the output end of the second hydraulic cylinder (11), a rack (13) is fixed on the bottom of the carrier block (12), a gear (14) is fixedly sleeved on the outside of the carrier column (7), the rack (13) and the gear (14) are meshed with each other, and a feeding component is arranged at the feeding port of the reactor (4), and the feeding component is used to put aluminum hydroxide into the reactor (4).

2. The aluminum hydroxide feeding device for sodium aluminate production according to claim 1, characterized in that: The rotating assembly comprises a first motor (15) and a support (16), wherein the first motor (15) is fixedly mounted on the support frame (1), the bottom end of the support frame (16) is rotatably connected to the support frame (1) via a bearing, and the support frame (16) is driven by the first motor (15), and the lifting assembly is arranged at the top end of the support frame (16).

3. The aluminum hydroxide feeding device for sodium aluminate production according to claim 1, characterized in that: The lifting assembly comprises a rectangular frame plate (17), a screw rod (18) is rotatably connected between the upper and lower inner walls of the rectangular frame plate (17) via a bearing, a slide plate (19) is threadedly connected to the screw rod (18), and the two first hydraulic cylinders (5) are fixedly mounted on the slide plate (19), and the slide plate (19) is slidably matched with the inner wall of the rectangular frame plate (17).

4. The aluminum hydroxide feeding device for sodium aluminate production according to claim 3, characterized in that: A second motor (20) is arranged on the top of the rectangular frame plate (17), and the screw rod (18) is driven by the second motor (20).

5. The aluminum hydroxide feeding device for sodium aluminate production according to claim 1, characterized in that: The feed assembly comprises a feed pipe (21), and the feed pipe (21) is connected to the feed port of the reaction kettle (4).

6. The aluminum hydroxide feeding device for sodium aluminate production according to claim 5, characterized in that: The top end of the feeding pipe (21) is fixedly connected to a hopper (22), two supporting rods (23) are fixed to the inner wall of the hopper (22), and a transmission box (24) is fixed between the two supporting rods (23).

7. The aluminum hydroxide feeding device for sodium aluminate production according to claim 6, characterized in that: A guide cone (26) is fixed on the top of the transmission box (24).

8. The aluminum hydroxide feeding device for sodium aluminate production according to claim 6, characterized in that: A third motor is arranged inside the transmission box (24), a spiral auger (25) is fixed to the output shaft end of the third motor, the feed pipe (21) is sleeved on the outside of the spiral auger (25), and a valve is arranged on the feed pipe (21).