Anti-corrosion paint spraying mechanism for ship construction

By introducing the combination of transition platforms, compassed positioning and dynamic spraying mechanisms in the construction of anti -corrosion spraying mechanisms, the problem of low spray efficiency in existing technologies and uneven irregular parts spraying Effect.

CN222401939UActive Publication Date: 2025-01-28ZHOUSHAN FUCHANG SHIP ANTICORROSION ENGINEERING CO LTD
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Patent Information

Application Number
CN202421033584.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-13
Publication Date
2025-01-28
Estimated Expiration
2034-05-13

AI Technical Summary

Technical Problem

The existing anti-corrosion spraying mechanism for ship construction has low spray efficiency, long time, and it is difficult to achieve uniform spraying of irregular parts.

Method used

The combination scheme includes a transit mechanism, a pressure positioning mechanism and a dynamic spraying mechanism. The turntable mechanism drives the rotation platform by rotating the motor to rotate the parts to fix the parts through the lifting stand and rotation. Essence

Benefits of technology

Improve the spraying efficiency, shorten the spray time, and effectively spray irregular parts to ensure the quality of spraying.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of shipbuilding, and discloses an anticorrosive paint spraying mechanism for shipbuilding, which comprises a support table, a rotary table mechanism is arranged at the upper end of a rack of the support table, and a counter-pressing positioning mechanism opposite to the rotary table mechanism is mounted on a rack back plate of the support table. A dynamic spraying mechanism is arranged on one side of a rack of the supporting table. The ship parts are fixed in a counter-pressing mode through the counter-pressing positioning mechanism, and after the ship parts are fixed in a counter-pressing mode, a translation electric push rod in the dynamic spraying mechanism is used for adjusting the overall horizontal displacement of a coating spray head, and a position correction electric push rod is used for adjusting the independent horizontal displacement of the coating spray head. The spraying nozzle directions of the paint spraying nozzles are doubly adjusted and corrected, so that proper distances are kept between the paint spraying nozzles and the ship parts in all directions, then the ship parts are driven by rotation of the rotary table mechanism to horizontally rotate, and uniform and comprehensive anti-corrosion spraying work is conducted on the ship parts through the paint spraying nozzles.
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Description

Technical Field

[0001] The utility model relates to the technical field of shipbuilding, in particular to an anti-corrosion coating spraying mechanism for shipbuilding. Background Art

[0002] As a means of water transport, ships occupy an important position in the transportation industry. Since ships are always in the water, they are often corroded by environmental factors such as moisture and rain. Therefore, during the shipbuilding process, spraying equipment is needed to perform anti-corrosion spraying on various parts to improve their anti-corrosion performance. For example, a kind of anti-corrosion paint spraying device for shipbuilding disclosed in the China Patent Network (public announcement number CN213222950U) uses cylinder components to clamp and drive the clamp to clamp and fix the parts when performing anti-corrosion spraying on ship parts. Then, the rack is driven by the cylinder component to move so that the gear rotates the horizontal axis, driving the fixed parts to flip, and then the horizontal and vertical drive components are used to drive the spray gun to dynamically spray the rotating parts.

[0003] However, there are still some shortcomings in the above-mentioned patents and the anti-corrosion spraying devices for ship parts adopted in the existing market: the existing method of using a rotating clamping component to drive the ship parts to rotate, and then using a horizontal and lifting component to drive the spray gun to spray the ship parts for anti-corrosion, which drives the spray gun to move back and forth for spraying, has a relatively low spraying efficiency and takes a long time, and when facing the anti-corrosion spraying work of irregular parts, the back and forth displacement of the spray gun often cannot achieve uniform anti-corrosion spraying. To this end, a person skilled in the art provides an anti-corrosion coating spraying mechanism for ship construction to solve the problems raised in the above background technology. Utility Model Content

[0004] The main purpose of the utility model is to provide an anti-corrosion coating spraying mechanism for shipbuilding, which can effectively solve the problem of low spraying efficiency of the existing anti-corrosion coating spraying mechanism for shipbuilding in the background technology.

[0005] To achieve the above-mentioned purpose, the technical solution adopted by the utility model is as follows: an anti-corrosion coating spraying mechanism for shipbuilding, comprising a support platform, a turntable mechanism is arranged on the upper end of the support platform frame, and a pressure positioning mechanism opposite to the turntable mechanism is installed on the back plate of the support platform frame, and a dynamic spraying mechanism is arranged on one side of the support platform frame;

[0006] The turntable mechanism includes a rotating shaft rotatably connected to the middle of the support table frame and a rotating motor installed on the support table along the shaft direction of the rotating shaft, and a rotating table is arranged at the top end of the shaft of the rotating shaft;

[0007] The pressure positioning mechanism comprises two sets of lifting frames symmetrically mounted on the back plate of the support platform, the bracket back plate of the lifting frame is installed with a lifting electric push rod, the telescopic end of the lifting electric push rod is provided with a lifting support arm penetrating the lifting frame, and the top of the arm of the lifting support arm is provided with a rotating sleeve, and the inside of the rotating sleeve is rotatably connected with a rotating pressing platform opposite to the rotating platform;

[0008] The dynamic spraying mechanism includes a track platform installed at the bottom of the support platform frame, a translational electric push rod is arranged at the bottom of the track platform frame, and a support stand fixedly connected to the telescopic end of the track platform is slidably connected to one side of the track platform frame, and a plurality of groups of positioning electric push rods are arranged and installed on the bracket of the support stand, and a paint nozzle is arranged at the telescopic end of each group of positioning electric push rods.

[0009] As a further solution of the utility model: the upper half of the bracket of the lifting stand is provided with a track slide groove which guides the lifting arm.

[0010] As a further solution of the utility model: the rotating platform and the rotating pressing platform are perpendicular to each other and both the rotating platform and the rotating pressing platform are truncated table structures.

[0011] As a further solution of the utility model: a transmission gear B is arranged at the output end of the rotating motor, a transmission gear A meshing with the transmission gear B is arranged in the middle of the shaft of the rotating shaft, and the transmission gear B and the transmission gear A are a differential gear structure.

[0012] As a further solution of the utility model: a translation guide rail is arranged on one side above the platform frame of the track platform, and the track of the translation guide rail is slidably connected to a translation slide, and the translation slide is fixedly connected to the supporting frame and the telescopic end of the translation electric push rod respectively.

[0013] As a further solution of the utility model: a plurality of groups of the positioning electric push rods are arranged at equal intervals.

[0014] Compared with the prior art, the utility model has the following beneficial effects:

[0015] When the utility model performs anti-corrosion spraying on ship parts, the ship parts to be sprayed are placed upright on a rotating table and fixed by a pressing positioning mechanism. After the ship parts are fixed by a pressing positioning mechanism, the overall horizontal displacement of the paint nozzle is adjusted by a translation electric push rod in the dynamic spraying mechanism, and the independent horizontal displacement of the paint nozzle is adjusted by a positioning electric push rod. The nozzle positions of the respective paint nozzles are doubly adjusted and positioned so that they maintain a suitable spacing with the ship parts in all directions. Then, the rotating drive of the turntable mechanism is used to drive the ship parts to rotate horizontally, and the paint nozzle is used to perform uniform and comprehensive anti-corrosion spraying. The spraying efficiency is more efficient and the spraying quality can be guaranteed. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a structural schematic diagram of an anti-corrosion coating spraying mechanism for shipbuilding according to the utility model;

[0017] Figure 2 This is a structural schematic diagram of a turntable mechanism in an anti-corrosion coating spraying mechanism for shipbuilding according to the utility model;

[0018] Figure 3 This is a structural schematic diagram of a pressure positioning mechanism in an anti-corrosion coating spraying mechanism for shipbuilding according to the utility model;

[0019] Figure 4 The utility model is a structural schematic diagram of a dynamic spraying mechanism in an anti-corrosion coating spraying mechanism for shipbuilding.

[0020] In the figure: 1. Support platform; 2. Rotating motor; 3. Rotating platform; 4. Lifting stand; 5. Rotating bushing; 6. Rotating press platform; 7. Support stand; 8. Positioning electric push rod; 9. Paint spray head; 10. Rotating shaft; 11. Transmission gear A; 12. Transmission gear B; 13. Track platform; 14. Translation electric push rod; 15. Translation guide rail; 16. Translation slide; 17. Lifting electric push rod; 18. Track slide; 19. Lifting arm. DETAILED DESCRIPTION

[0021] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0022] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.

[0023] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0024] Please refer to Figure 1-4 As shown, an anti-corrosion coating spraying mechanism for shipbuilding includes a support platform 1, and the support platform 1 has a back plate installed with a counter-pressure positioning mechanism opposite to the turntable mechanism, the counter-pressure positioning mechanism includes two sets of lifting frames 4 symmetrically installed on the back plate of the support platform 1, the back plate of the support of the lifting frame 4 is installed with a lifting electric push rod 17, the telescopic end of the lifting electric push rod 17 is provided with a lifting arm 19 passing through the lifting frame 4, and the top of the arm of the lifting arm 19 is provided with a rotating sleeve 5, the internal rotation of the rotating sleeve 5 is connected with a rotating press table 6 opposite to the rotating table 3, the lifting A track groove 18 guiding the lifting arm 19 is provided on the upper half of the bracket of the lowering frame 4. The rotating table 3 and the rotating pressing table 6 are perpendicular to each other, and both the rotating table 3 and the rotating pressing table 6 are truncated table structures. When anti-corrosion spraying is performed on ship parts, the ship parts to be sprayed are placed upright on the rotating table 3, and then the telescopic end of the lifting electric push rod 17 is controlled to retract, and the combination of the rotating sleeve 5 and the rotating pressing table 6 is driven downward by the lifting arm 19, and the rotating pressing table 6 is used to press and fix the ship parts, and they are placed upright and fixed on the rotating table 3 for rotary spraying.

[0025] A dynamic spraying mechanism is arranged on one side of the frame of the support platform 1, and the dynamic spraying mechanism includes a track platform 13 installed at the bottom of the frame of the support platform 1, a translation electric push rod 14 is arranged at the bottom of the frame of the track platform 13, and one side of the frame of the track platform 13 is slidably connected with a support stand 7 fixedly connected to the telescopic end of the track platform 13, a translation guide rail 15 is arranged on one side above the frame of the track platform 13, and the track of the translation guide rail 15 is slidably connected with a translation slide 16, and the translation slide 16 is respectively fixedly connected to the support stand 7 and the telescopic end of the translation electric push rod 14, by controlling the telescopic braking of the telescopic end of the translation electric push rod 14, and using the arm force guidance of the translation guide rail 15 and the translation slide 16, the support stand 7 is pushed to slide in the horizontal direction, and the overall direction of the multiple groups of paint nozzles 9 is translated, so that the paint nozzle 9 as a whole maintains a suitable spacing and orientation with the ship parts, and the anti-corrosion paint is sprayed.

[0026] The bracket arrangement of the support frame 7 is installed with multiple groups of positioning electric push rods 8, and the telescopic end of each group of positioning electric push rods 8 is provided with a paint nozzle 9. The multiple groups of positioning electric push rods 8 are arranged at equal intervals. By controlling the telescopic brake of the telescopic end of the positioning electric push rod 8, the independent paint nozzles 9 are pushed to slide horizontally, so that each group of paint nozzles 9 maintains a suitable distance from the ship parts in turn, and is more flexibly adapted to irregular shapes of ship parts.

[0027] A turntable mechanism is arranged at the upper end of the frame of the support platform 1, and the turntable mechanism includes a rotating shaft 10 rotatably connected to the middle part of the frame of the support platform 1 and a rotating motor 2 installed on the support platform 1 along the shaft direction of the rotating shaft 10, a rotating table 3 is arranged at the top end of the shaft of the rotating shaft 10, a transmission gear B12 is arranged at the output end of the rotating motor 2, and a transmission gear A11 meshing with the transmission gear B12 is arranged in the middle part of the shaft of the rotating shaft 10, and the transmission gear B12 and the transmission gear A11 are differential gear structures. By controlling the operation of the rotating motor 2, the transmission gear B12 is driven to rotate, and the differential meshing transmission of the transmission gear B12 and the transmission gear A11 is utilized to promote the smooth rotation of the combination of the rotating shaft 10 and the rotating table 3, and then under the passive rotation of the rotating press table 6, the ship parts are promoted to rotate to carry out the spraying of the anti-corrosion material.

[0028] The working principle of the utility model is as follows: when anti-corrosion spraying is performed on ship parts, the ship parts to be sprayed are placed upright on the rotating table 3, and then the telescopic end of the lifting electric push rod 17 is controlled to retract, and the combination of the rotating sleeve 5 and the rotating pressing table 6 is driven downward by the lifting support arm 19, and the rotating pressing table 6 is used to press and fix the ship parts, and the ship parts are placed upright on the rotating table 3, and then the telescopic end of the translation electric push rod 14 is controlled to be telescopically braked, and the arm force of the translation guide rail 15 and the translation slide 16 is used to guide the support stand 7 to slide in the horizontal direction, and the overall direction of the multiple groups of paint spray heads 9 is translated, so that the paint spray heads 9 as a whole maintain a suitable spacing and orientation with the ship parts. Synchronously, the telescopic brake of the telescopic end of the positioning electric push rod 8 can be controlled to push each independent paint nozzle 9 to slide horizontally, so that each group of paint nozzles 9 can be assisted in translation adjustment to maintain a suitable spacing with irregular ship parts, and then the anti-corrosion material of the paint nozzle 9 is sprayed to carry out anti-corrosion spraying on the ship parts. While spraying, the rotating motor 2 is controlled to work, and the differential meshing transmission of the transmission gear B12 and the transmission gear A11 is utilized to push the combination of the rotating shaft 10 and the rotating table 3 to rotate smoothly. Under the passive rotation of the rotating pressure table 6, the ship parts are pushed to rotate, and the anti-corrosion material is fully sprayed. The spraying efficiency is more efficient and the spraying quality is better.

[0029] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. An anti-corrosion coating spraying mechanism for shipbuilding, comprising a support platform (1), characterized in that: A turntable mechanism is arranged at the upper end of the frame of the support platform (1), and a pressure positioning mechanism opposite to the turntable mechanism is installed on the back plate of the frame of the support platform (1), and a dynamic spraying mechanism is arranged on one side of the frame of the support platform (1); The turntable mechanism comprises a rotating shaft (10) rotatably connected to the middle of a support platform (1) frame and a rotating motor (2) mounted on the support platform (1) along the shaft direction of the rotating shaft (10); a rotating table (3) is provided at the top end of the shaft of the rotating shaft (10); The pressure positioning mechanism comprises two sets of lifting frames (4) symmetrically mounted on the back plate of the support platform (1), the bracket back plate of the lifting frames (4) being mounted with a lifting electric push rod (17), the telescopic end of the lifting electric push rod (17) being provided with a lifting support arm (19) penetrating the lifting frame (4), and the top end of the arm of the lifting support arm (19) being provided with a rotating sleeve (5), the interior of the rotating sleeve (5) being rotatably connected with a rotating pressing platform (6) opposite to the rotating platform (3); The dynamic spraying mechanism comprises a track platform (13) mounted at the bottom of a support platform (1) frame, a translation electric push rod (14) is arranged at the bottom of the track platform (13), and a support stand (7) fixedly connected to the telescopic end of the track platform (13) is slidably connected to one side of the track platform (13) frame, and a plurality of groups of positioning electric push rods (8) are arranged and installed on the bracket of the support stand (7), and a paint spray head (9) is arranged at the telescopic end of each group of positioning electric push rods (8).

2. The anti-corrosion coating spraying mechanism for shipbuilding according to claim 1, characterized in that: The upper half of the support of the lifting stand (4) is provided with a track slide groove (18) which guides the lifting support arm (19).

3. The anti-corrosion coating spraying mechanism for shipbuilding according to claim 1, characterized in that: The rotating platform (3) and the rotating pressing platform (6) are perpendicular to each other and are both truncated platform structures.

4. The anti-corrosion coating spraying mechanism for shipbuilding according to claim 1, characterized in that: The output end of the rotating motor (2) is provided with a transmission gear B (12), the middle part of the shaft of the rotating shaft (10) is provided with a transmission gear A (11) meshing with the transmission gear B (12), and the transmission gear B (12) and the transmission gear A (11) are in a differential gear structure.

5. The anti-corrosion coating spraying mechanism for shipbuilding according to claim 1, characterized in that: A translation guide rail (15) is arranged on one side above the platform frame of the track platform (13), and the track of the translation guide rail (15) is slidably connected to a translation slide (16), and the translation slide (16) is fixedly connected to the support stand (7) and the telescopic end of the translation electric push rod (14) respectively.

6. The anti-corrosion coating spraying mechanism for shipbuilding according to claim 1, characterized in that: The plurality of groups of the positioning electric push rods (8) are arranged at equal intervals.

Citation Information

Patent Citations

  • Anticorrosive paint spraying device for shipbuilding

    CN213222950U