Rotatable centrifugal casting machine
Through the design, the centrifugal casting machine can be rotated, and the holding component and the feeding component are used to solve the problem of high temperature damage to the aluminum fluid, and the accurate transportation and casting quality of aluminum fluid are improved.
Patent Information
- Application Number
- CN202421149531.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-24
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2034-05-24
AI Technical Summary
In existing centrifugal casting machines, the high temperature of aluminum liquid will cause damage to the metering pump, and the aluminum liquid cannot be accurately transported into the casting pipe, affecting the casting quality.
A rotating centrifugal casting machine is designed, which uses a clamp component composed of two first electric push rods and two arc -shaped splints to clamp the cast cylinder and fix it. The amount of aluminum fluid ensures the accurate transportation of aluminum fluid.
The machine can effectively prevent aluminum liquid from damaging the metering pump at high temperature, ensure that the aluminum fluid is accurately transported into the casting cylinder, improved the casting quality, and adjusted the height of the material according to the height of the casting cylinder to expand the scope of application.
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Figure CN222403374U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of centrifugal casting, in particular to a rotatable centrifugal casting machine. Background Art
[0002] Centrifugal casting is a casting method that pours liquid metal into a rotating mold, so that the liquid metal fills the mold and solidifies under the action of centrifugal force. To achieve the above process, a centrifugal casting machine must be used to create conditions for the mold to rotate. Steel balls and cast balls made by vertical centrifugal casting machines are commonly used according to the different spatial positions of the mold's rotating axis. In the prior art, it is still difficult to achieve automated production in the field of casting machines, especially in the casting process, where workers have always been responsible for quantitatively adding aluminum liquid to the casting machine. Therefore, employees are required to be experienced and have comprehensive skills. At the same time, the physical exertion of employees is too great, the labor efficiency is low, and insufficient casting volume is prone to occur. After additional casting, interlayers appear with the original casting, affecting the quality of the product.
[0003] In response to the above-mentioned problem, a rotatable centrifugal casting machine is disclosed in the Chinese patent announcement with announcement number CN214920325U, and its technical highlights are: it includes a casing, a driving motor is arranged inside the casing, a rotating shaft is installed at the output end of the driving motor, the upper end surface of the rotating shaft passes through the upper end surface of the casing and extends to the upper end of the casing, the upper end surface of the rotating shaft is fixedly connected with a workbench, the upper end surface of the workbench is fixedly connected with a limiting groove, the upper end surfaces of the first half mold and the second half mold are penetrated with a casting port, the upper end surface of the casing is fixedly connected with four evenly distributed electric push rods, the upper end surfaces of the four electric push rods are fixedly connected with a fixed plate, the upper end of the fixed plate is provided with a feed hopper, the lower end surface of the feed hopper is fixedly connected with a casting pipe, a storage tank is provided on the left side of the casing, a metering pump is installed on the upper end surface of the storage tank, a first conveying pipe is installed on the left side of the metering pump, and a conveying hose is installed on the upper end surface of the metering pump.
[0004] In actual operation, it is found that the above scheme still has at least the following defects: the working temperature of the metering pump generally cannot exceed 80 degrees Celsius, otherwise the pump body will be deformed and damaged, and the ideal temperature of molten aluminum is 650℃-750℃, which can easily cause damage to the metering pump and fail to accurately transport molten aluminum into the casting pipe. For this reason, we propose a rotatable centrifugal casting machine to solve the above problems. Utility Model Content
[0005] 1. Technical issues to be resolved
[0006] In view of the deficiencies in the prior art, the utility model provides a rotatable centrifugal casting machine, which solves the problem that the high temperature of the aluminum liquid damages the metering pump and thus the aluminum liquid cannot be accurately transported into the casting pipe.
[0007] (II) Technical solution
[0008] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a rotatable centrifugal casting machine, comprising a base plate, a support frame is fixedly installed on the top of the base plate, a turntable is rotatably installed on the top of the support frame, a first motor is fixedly installed on the bottom inner wall of the support frame, the output shaft end of the first motor is fixedly connected to the bottom of the turntable, a mounting groove is opened on the top of the turntable, a casting cylinder is arranged in the mounting groove, a clamping assembly for clamping and fixing the casting cylinder is arranged in the mounting groove, a feeding assembly located on the left side of the turntable is fixedly installed on the top of the base plate, and the feeding assembly is used to add aluminum liquid to the casting cylinder.
[0009] Preferably, the clamping assembly includes two first electric push rods and two arc-shaped clamping plates. The two first electric push rods are respectively fixedly mounted on the left and right inner walls of the mounting groove. The two arc-shaped clamping plates are respectively fixedly mounted on the output shaft ends of the two first electric push rods. The sides of the two arc-shaped clamping plates close to each other are in close contact with the casting cylinder.
[0010] Preferably, the feeding assembly includes a fixed block, a supporting seat, a connecting block, a material storage pipe, a connecting pipe, a pushing plate, a push rod, a rack, a mounting block, a second motor and a gear. The fixed block is fixedly mounted on the top of the base plate and is located on the left side of the turntable. The supporting seat is fixedly mounted on the top of the fixed block. The connecting block is rotatably mounted on the supporting seat. The material storage pipe is fixedly mounted on the connecting block. The interior of the material storage pipe is a hollow structure. The connecting pipe is fixedly mounted on the right side of the material storage pipe. The pushing plate is slidably mounted in the material storage pipe. The push rod is fixedly mounted on the left side of the push plate. The left end of the push rod extends outside the material storage pipe. The rack is fixedly mounted on the top of the push rod. The mounting block is fixedly mounted on the left side of the material storage pipe. The second motor is fixedly mounted on the left side of the mounting block. The gear is fixedly mounted on the output shaft end of the second motor and meshes with the rack.
[0011] Preferably, a feed pipe is fixedly installed on the top right side of the storage pipe, a feed valve is fixedly installed on the feed pipe, and a waste pipe is fixedly installed on the left bottom of the storage pipe.
[0012] Preferably, the front side of the push rod is provided with scale lines.
[0013] Preferably, a first hinge seat located on the left side of the fixed block is fixedly installed on the top of the base plate, a first hinge block is rotatably installed on the first hinge seat, a second electric push rod is fixedly installed on the first hinge block, a second hinge seat is fixedly installed on the bottom of the material storage tube, a second hinge block is rotatably installed on the second hinge seat, and the second hinge block is fixedly connected to the output shaft end of the second electric push rod.
[0014] Preferably, a U-shaped support plate is fixedly installed on the left side of the material storage tube, and the bottom of the push rod is slidably installed on the U-shaped support plate.
[0015] (III) Beneficial effects
[0016] The utility model provides a rotatable centrifugal casting machine. It has the following beneficial effects:
[0017] (1) This rotatable centrifugal casting machine can clamp and fix casting cylinders of different sizes by utilizing a clamping assembly composed of two first electric push rods and two arc-shaped clamping plates, thereby facilitating the rotation of the casting cylinder and rotating and centrifuging the aluminum liquid.
[0018] (2) This kind of rotatable centrifugal casting machine, by utilizing a feeding assembly composed of a fixed block, a support seat, a connecting block, a material storage pipe, a connecting pipe, a push plate, a push rod, a rack, a mounting block, a second motor and a gear combination, can use the push plate to push the molten aluminum into the casting cylinder, and control the amount of added molten aluminum through the scale line, thereby improving the quality of the rotary centrifugal casting of the molten aluminum, and can also adjust the height of the discharge according to the height of the casting cylinder, thereby expanding the scope of application. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 The three-dimensional structure of the utility model is shown in FIG. Figure 1 ;
[0020] Figure 2 It is a schematic diagram of the cross-sectional structure of the main view of the utility model;
[0021] Figure 3 The three-dimensional structure of the utility model is shown in FIG. Figure 2 .
[0022] In the figure: 1. bottom plate; 2. support frame; 3. turntable; 4. first motor; 5. mounting groove; 6. casting cylinder; 7. first electric push rod; 8. arc clamp; 9. fixing block; 10. support seat; 11. connecting block; 12. storage pipe; 13. connecting pipe; 14. push plate; 15. push rod; 16. rack; 17. mounting block; 18. second motor; 19. gear; 20. feed pipe; 21. feed valve; 22. waste pipe; 23. scale line; 24. first hinge seat; 25. first hinge block; 26. second electric push rod; 27. second hinge seat; 28. second hinge block; 29. U-shaped support plate. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] like Figure 1-3As shown, the utility model provides a technical solution: a rotatable centrifugal casting machine, comprising a bottom plate 1, a support frame 2 is fixedly installed on the top of the bottom plate 1, a turntable 3 is rotatably installed on the top of the support frame 2, a first motor 4 is fixedly installed on the bottom inner wall of the support frame 2, the first motor 4 is used to drive the turntable 3 to rotate, the output shaft end of the first motor 4 is fixedly connected to the bottom of the turntable 3, a mounting groove 5 is opened on the top of the turntable 3, a casting cylinder 6 is arranged in the mounting groove 5, a clamping assembly for clamping and fixing the casting cylinder 6 is arranged in the mounting groove 5, and the bottom A feeding assembly located on the left side of the turntable 3 is fixedly installed on the top of the plate 1, and the feeding assembly is used to add aluminum liquid into the casting cylinder 6. The clamping assembly includes two first electric push rods 7 and two arc-shaped clamping plates 8. The two first electric push rods 7 are respectively fixedly installed on the left and right inner walls of the mounting groove 5, and the two arc-shaped clamping plates 8 are respectively fixedly installed on the output shaft ends of the two first electric push rods 7. The sides of the two arc-shaped clamping plates 8 that are close to each other are in close contact with the casting cylinder 6. Through the above arrangement, casting cylinders 6 of different sizes can be clamped and fixed, thereby expanding the scope of application of the device.
[0025] In this embodiment, a first hinge seat 24 located on the left side of the fixed block 9 is fixedly installed on the top of the above-mentioned base plate 1, a first hinge block 25 is rotatably installed on the first hinge seat 24, a second electric push rod 26 is fixedly installed on the first hinge block 25, a second hinge seat 27 is fixedly installed on the bottom of the material storage tube 12, a second hinge block 28 is rotatably installed on the second hinge seat 27, and the second hinge block 28 is fixedly connected to the output shaft end of the second electric push rod 26. Through the above operation, the inclination angle of the material storage tube 12 can be adjusted to adapt to the addition of aluminum liquid into the casting cylinder 6 at different heights.
[0026] In this embodiment, the feeding assembly includes a fixed block 9, a support seat 10, a connecting block 11, a storage pipe 12, a connecting pipe 13, a push plate 14, a push rod 15, a rack 16, a mounting block 17, a second motor 18 and a gear 19. The fixed block 9 is fixedly mounted on the top of the base plate 1 and is located on the left side of the turntable 3. The support seat 10 is fixedly mounted on the top of the fixed block 9. The connecting block 11 is rotatably mounted on the support seat 10. The storage pipe 12 is fixedly mounted on the connecting block 11. The storage pipe The interior of the material storage tube 12 is a hollow structure, the connecting pipe 13 is fixedly installed on the right side of the material storage tube 12, the push plate 14 is slidably installed in the material storage tube 12, the push rod 15 is fixedly installed on the left side of the push plate 14, and the left end of the push rod 15 extends to the outside of the material storage tube 12. The front side of the push rod 15 is provided with a scale line 23. It should be noted that the scale on the scale line 23 represents the existing aluminum liquid amount in the material storage tube 12. By observing the scale line 23, the amount of aluminum liquid added can be controlled. The rack 16 is fixedly installed Installed on the top of the push rod 15, the mounting block 17 is fixedly installed on the left side of the storage tube 12, the second motor 18 is fixedly installed on the left side of the mounting block 17, and the gear 19 is fixedly installed on the output shaft end of the second motor 18 and meshed with the rack 16. By utilizing the meshing rotation of the gear 19 and the rack 16, the push rod 15 can be controlled to move left and right, thereby driving the push plate 14 to push the aluminum liquid in the storage tube 12 or retreat. A U-shaped support plate 29 is fixedly installed on the left side of the storage tube 12. The bottom of the push rod 15 is slidably mounted on the U-shaped support plate 29, a feed pipe 20 is fixedly mounted on the top right side of the storage pipe 12, a feed valve 21 is fixedly mounted on the feed pipe 20, aluminum liquid can be conveniently added to the storage pipe 12 through the feed pipe 20 and the feed valve 21, a waste pipe 22 is fixedly mounted on the left bottom of the storage pipe 12, the waste pipe 22 is used to discharge the residual aluminum liquid in the storage pipe 12, and the aluminum liquid is recycled by arranging a receiving basin or a receiving barrel on the bottom plate 1.
[0027] In this embodiment, it should be noted that the casting cylinder 6, the material storage pipe 12, the connecting pipe 13, the push plate 14, the push rod 15, the feed pipe 20, the feed valve 21 and the waste pipe 22 are all made of high-quality high-temperature resistant materials.
[0028] In this embodiment, it should be noted that a control switch is provided at a suitable position on the base plate 1 or next to the base plate 1, and the first motor 4, the two first electric push rods 7, the second motor 18, the second electric push rod 26 and the control switch are electrically connected through a wire, and the control switch can be used to control the first motor 4, the two first electric push rods 7, the second motor 18, and the second electric push rod 26 to power on and operate respectively.
[0029] Through the above structure, the utility model provides a rotatable centrifugal casting machine that can clamp and fix casting cylinders 6 of different sizes, thereby facilitating the control of the rotation of the casting cylinder 6, and rotating and centrifuging the aluminum liquid. The push plate 14 is used to push the aluminum liquid into the casting cylinder 6, and the amount of aluminum liquid added is controlled by the scale line 23, thereby improving the quality of the rotating centrifugal casting of the aluminum liquid. The height of the discharge can be adjusted according to the height of the casting cylinder 6, thereby expanding the scope of application. When used specifically, the casting cylinder 6 is placed between the two arc-shaped clamping plates 8, and the two first electric push rods 7 are controlled to extend. The two first electric push rods 7 control the two arc-shaped clamping plates 8 to approach each other, and the casting cylinder 6 is clamped and fixed. According to the height of the casting cylinder 6, the second electric push rod 26 is controlled to contract, so that the right end of the storage tube 12 is lifted upward to increase the discharge height. In order to adapt to the height of the casting cylinder 6, according to the amount of aluminum liquid to be cast, the second motor 18 can be controlled to rotate forward first, and the second motor 18 drives the gear 19 to rotate. By utilizing the meshing rotation of the gear 19 and the rack 16, the push rod 15 is controlled to be pulled outward. When the value of the scale line 23 is the required aluminum liquid casting amount, the second motor 18 is turned off, the feed valve 21 is opened, and aluminum liquid is added to the storage tube 12. After filling, the feed valve is closed, and the second motor 18 is controlled to reverse, so that the push rod 15 pushes the push plate 14 to extrude the aluminum liquid and push the aluminum liquid into the casting cylinder 6. The push plate 14 can also be retracted to the maximum limit, and the storage tube 12 is filled with aluminum liquid. Then, the push plate 14 is controlled to push the aluminum liquid. According to the change of the scale, the amount of aluminum liquid added to the casting cylinder 6 is controlled, thereby improving the quality of centrifugal casting.
[0030] The above is only a specific implementation of the utility model, but the protection scope of the utility model is not limited thereto. Any technician familiar with the technical field can easily think of changes or substitutions within the technical scope recorded in the utility model, which should be included in the protection scope of the utility model. Therefore, the protection scope of the utility model should be based on the protection scope of the claims.
Claims
1. A rotatable centrifugal casting machine, characterized in that: The invention comprises a base plate (1), a support frame (2) is fixedly mounted on the top of the base plate (1), a turntable (3) is rotatably mounted on the top of the support frame (2), a first motor (4) is fixedly mounted on the inner wall of the bottom of the support frame (2), an output shaft end of the first motor (4) is fixedly connected to the bottom of the turntable (3), a mounting groove (5) is provided on the top of the turntable (3), a casting cylinder (6) is arranged in the mounting groove (5), a clamping assembly for clamping and fixing the casting cylinder (6) is arranged in the mounting groove (5), a feeding assembly located on the left side of the turntable (3) is fixedly mounted on the top of the base plate (1), and the feeding assembly is used to add aluminum liquid into the casting cylinder (6).
2. A rotatable centrifugal casting machine according to claim 1, characterized in that: The clamping assembly comprises two first electric push rods (7) and two arc-shaped clamping plates (8), wherein the two first electric push rods (7) are respectively fixedly mounted on the left and right inner walls of the mounting groove (5), and the two arc-shaped clamping plates (8) are respectively fixedly mounted on the output shaft ends of the two first electric push rods (7), and the sides of the two arc-shaped clamping plates (8) that are close to each other are in close contact with the casting cylinder (6).
3. A rotatable centrifugal casting machine according to claim 1, characterized in that: The feeding assembly comprises a fixed block (9), a support seat (10), a connecting block (11), a material storage pipe (12), a connecting pipe (13), a pushing plate (14), a pushing rod (15), a rack (16), a mounting block (17), a second motor (18) and a gear (19); the fixed block (9) is fixedly mounted on the top of the bottom plate (1) and is located on the left side of the turntable (3); the support seat (10) is fixedly mounted on the top of the fixed block (9); the connecting block (11) is rotatably mounted on the support seat (10); the material storage pipe (12) is fixedly mounted on the connecting block (11); and the interior of the material storage pipe (12) is a hollow structure. The connecting pipe (13) is fixedly mounted on the right side of the material storage pipe (12), the pushing plate (14) is slidably mounted in the material storage pipe (12), the pushing rod (15) is fixedly mounted on the left side of the pushing plate (14), the left end of the pushing rod (15) extends to the outside of the material storage pipe (12), the rack (16) is fixedly mounted on the top of the pushing rod (15), the mounting block (17) is fixedly mounted on the left side of the material storage pipe (12), the second motor (18) is fixedly mounted on the left side of the mounting block (17), and the gear (19) is fixedly mounted on the output shaft end of the second motor (18) and meshes with the rack (16).
4. A rotatable centrifugal casting machine according to claim 3, characterized in that: A feed pipe (20) is fixedly mounted on the right side of the top of the material storage pipe (12), a feed valve (21) is fixedly mounted on the feed pipe (20), and a waste pipe (22) is fixedly mounted on the bottom of the left side of the material storage pipe (12).
5. A rotatable centrifugal casting machine according to claim 3, characterized in that: The front side of the push rod (15) is provided with a scale mark (23).
6. A rotatable centrifugal casting machine according to claim 3, characterized in that: A first hinge seat (24) located on the left side of the fixed block (9) is fixedly installed on the top of the base plate (1), a first hinge block (25) is rotatably installed on the first hinge seat (24), a second electric push rod (26) is fixedly installed on the first hinge block (25), a second hinge seat (27) is fixedly installed on the bottom of the material storage tube (12), a second hinge block (28) is rotatably installed on the second hinge seat (27), and the second hinge block (28) is fixedly connected to the output shaft end of the second electric push rod (26).
7. A rotatable centrifugal casting machine according to claim 3, characterized in that: A U-shaped support plate (29) is fixedly mounted on the left side of the material storage tube (12), and the bottom of the push rod (15) is slidably mounted on the U-shaped support plate (29).
Citation Information
Patent Citations
Rotatable centrifugal casting machine
CN214920325U