Polishing device for handcart wheel production
By designing automated polishing devices, the automatic feeding and polishing of the wheels are used to use the holding mechanism and the conveyor belt to solve the problem of large labor intensity and low production efficiency caused by artificial operations in existing technologies, and improve production efficiency.
Patent Information
- Application Number
- CN202420404565.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-04
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2034-03-04
AI Technical Summary
The existing grinding device for the production of trolley wheels still requires manual placement and unloading of the wheels, resulting in high labor intensity and low production efficiency.
A automated polishing device includes the base, holding mechanism, guide rack, conveyor belt, support seat and polishing mechanism, and use the holding mechanism and conveyor belt to achieve automatic feeding and polishing of wheels.
Effectively reduce the labor intensity of staff, realize the automation production process of the wheels, and improve production efficiency.
Smart Images

Figure CN222404818U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of wheel barrow wheel processing, in particular to a grinding device for producing wheel barrow wheels. Background Art
[0002] The spoke is a device that protects the rim and spokes of a vehicle wheel. It is characterized by a pair of circular cover plates. The diameter of the cover plates is close to the diameter of the rim. There is a hole in the center of the cover plates that is larger than the wheel's rotating axis. There is an opening near the edge of the cover plates. There is an annular wheel plate on the edge of the cover plates. The curved surface of the wheel plate can fit tightly with the curved surface of the rim. The circular cover plates are welded to both sides of the rim to form spokes.
[0003] During the production process of wheels, it is necessary to grind the welding joints between the circular cover plate and the rim through a grinding device to remove the welding slag at the welding joints. However, the existing technology usually requires manual fixation of the wheel on a fixture and then grinding it through a grinding device. When the wheel is installed on the fixture, the grinding process will be terminated, resulting in low production efficiency.
[0004] CN 216098009 U discloses a processing device for wheelbarrow accessories, comprising a mounting turntable, a mounting frame, a driving component, a grinding component and a plurality of automatic clamping components, wherein the mounting turntable is an annular turntable, the mounting frame is arranged beside the mounting turntable, a mounting plate is arranged on the top of the mounting frame, the driving component is arranged below the mounting frame, the grinding component is arranged on the side wall of the mounting frame, and the plurality of automatic clamping components are evenly arranged on the top of the mounting turntable along the circumferential direction of the mounting turntable. The processing device automatically clamps the wheel through the automatic clamping component, and the driving component drives the mounting turntable to rotate. Under the joint action of the automatic clamping component and the grinding component, the burrs on the outer wall of the wheel can be continuously polished, and there is no idle period for grinding the wheel, thereby improving production efficiency.
[0005] However, the above processing device still requires manual placement of the wheel on the automatic clamping assembly, and manual unloading is required after grinding is completed. The labor intensity of the workers is relatively high, and the workers will become fatigued after long-term mechanized labor, resulting in reduced production efficiency. Utility Model Content
[0006] In order to overcome the above-mentioned defects existing in the prior art, the utility model provides a grinding device for producing trolley wheels.
[0007] The technical solution adopted by the utility model to solve its technical problems is: a grinding device for producing hand-carrying wheels, comprising a base, a clamping mechanism is provided on the base, a material guide rack is provided on either side of the clamping mechanism, a material blocking rod is fixedly installed on one end of the material guide rack close to the clamping mechanism, the material guide rack is fixedly installed on the base, a conveyor belt is provided on the front and rear sides of the material guide rack, the conveyor belt is fixedly installed on the base, a support seat is provided on the side of the clamping mechanism away from the material guide rack, the support seat is rotatably installed on the base, two groups of support wheels are rotatably installed on the top of the support seat, a first driving mechanism for driving the support wheels to rotate is provided on the support seat, a first hydraulic rod is provided below the support seat, the end of the first hydraulic rod is hinged to the support seat, the other end of the first hydraulic rod is hingedly installed on the base, and a grinding mechanism is provided on one end of the base close to the support seat.
[0008] Furthermore, the clamping mechanism includes a bearing frame, which is fixedly installed on the right end of the material guide frame, and a rotating shaft is rotatably installed on the top of the bearing frame. The bearing frame is provided with a second driving mechanism for driving the rotating shaft to rotate, connecting rods are slidably installed on both ends of the rotating shaft, and a clamping rod is fixedly installed on the end of the connecting rod. A connecting seat is fixedly installed on the end of the clamping rod away from the connecting rod, and the connecting seat is rotatably connected to the push rod of the cylinder. The cylinder is fixedly installed on the fixed frame, and the fixed frame is fixedly installed on the base.
[0009] Furthermore, the second driving mechanism includes a first motor, the first motor is fixedly mounted on the side wall of the bearing frame, a first gear is fixedly mounted on the power output shaft of the first motor, a second gear is fixedly mounted on the rotating shaft, and the first gear is meshed with the second gear.
[0010] Furthermore, a through hole is provided at the axis center of the rotating shaft, the cross section of the through hole is hexagonal, and the shape of the connecting rod matches the through hole.
[0011] Furthermore, clamping blocks are rotatably mounted on both ends of the clamping rod, the clamping blocks are cylindrical structures, and the clamping blocks are concentric with the wheel.
[0012] Furthermore, the first driving mechanism includes a second motor, which is fixedly mounted on the bottom of the support seat, a driving wheel is fixedly mounted on the power output shaft of the second motor, and driven wheels are respectively fixedly mounted on the rotating shafts of the two groups of support wheels, and the driving wheel and the driven wheel are connected in series through a chain.
[0013] Furthermore, the driving wheel and the driven wheel are both sprockets.
[0014] Furthermore, a layer of rubber material is attached to the surface of the support wheel.
[0015] Furthermore, the grinding mechanism includes a second hydraulic rod, the second hydraulic rod is fixedly mounted on the base, a support frame is fixedly mounted on the push rod of the second hydraulic rod, and a grinding block is fixedly mounted on the top end of the support frame.
[0016] Furthermore, a collection box is provided below the support frame, and the collection box is fixedly mounted on the side wall of the base.
[0017] The beneficial effect of the utility model is that the design scheme of the utility model is designed with a guide rack installed on the base, the welded wheel is placed vertically on the guide rack, the wheel is driven to move on the guide rack by a conveyor belt, the wheel is positioned by a material blocking rod so that the wheel is in a grasping position, at this time the wheel is clamped by a clamping mechanism and moved to the support frame for grinding, after the grinding is completed, the first hydraulic rod drives the support seat to flip downward, and the wheel is detached from the support seat under the action of gravity, thereby realizing automatic loading and unloading of the wheel, effectively reducing the labor intensity of the staff, and thereby improving the production efficiency of the product. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The utility model is further described below in conjunction with the accompanying drawings and embodiments.
[0019] Figure 1 The three-dimensional structure of the utility model is shown in FIG. Figure 1 ;
[0020] Figure 2 The three-dimensional structure of the utility model is shown in FIG. Figure 2 ;
[0021] Figure 3 It is the front view of the utility model;
[0022] Figure 4 It is a top view of the utility model;
[0023] Figure 5 for Figure 3 Schematic diagram of the cross-sectional structure in the AA direction;
[0024] Figure 6 for Figure 5 Schematic diagram of the cross-sectional structure along the BB direction.
[0025] In the figure: 1. base, 2. material guide frame, 3. conveyor belt, 4. support seat, 5. support wheel, 6. first hydraulic rod, 7. bearing frame, 8. rotating shaft, 9. connecting rod, 10. clamping rod, 11. connecting seat, 12. fixed frame, 13. first motor, 14. first gear, 15. second gear, 16. through hole, 17. clamping block, 18. second motor, 19. driving wheel, 20. driven wheel, 21. chain, 22. second hydraulic rod, 23. support frame, 24. grinding block, 25. collecting box, 26. cylinder, 27. wheel, 28. material blocking rod. DETAILED DESCRIPTION
[0026] In order to more clearly illustrate the technical solution of the utility model, the utility model is further described below in conjunction with the accompanying drawings. Obviously, the accompanying drawings described below are only one embodiment of the utility model. For ordinary technicians in this field, without paying any creative work, other embodiments can be obtained based on this drawing and embodiment, which all belong to the protection scope of the utility model.
[0027] according to Figure 1-6 As shown, a grinding device for producing hand-carrying wheels comprises a base 1, a clamping mechanism is provided on the base 1, a material guide frame 2 is provided on either side of the clamping mechanism, a material blocking rod 28 is fixedly installed on one end of the material guide frame 2 close to the clamping mechanism, the material guide frame 2 is fixedly installed on the base 1, a conveyor belt 3 is provided on the front and rear sides of the material guide frame 2, the conveyor belt 3 is fixedly installed on the base 1, a support seat 4 is provided on the side of the clamping mechanism away from the material guide frame 2, the support seat 4 is rotatably installed on the base 1, two groups of support wheels 5 are rotatably installed on the top of the support seat 4, a first driving mechanism for driving the support wheel 5 to rotate is provided on the support seat 4, a first hydraulic rod 6 is provided below the support seat 4, an end of the first hydraulic rod 6 is hinged to the support seat 4, the other end of the first hydraulic rod 6 is hingedly installed on the base 1, and a grinding mechanism is provided on one end of the base close to the support seat 4.
[0028] In the above specific embodiment, the welded wheel 27 is placed vertically on the material guide frame 2, and the wheel 27 is driven to move on the material guide frame 2 by the conveyor belt 3. The wheel 27 is positioned by the material blocking rod 28 so that the wheel 27 is in the grasping position. At this time, the wheel 27 is clamped by the clamping mechanism and moved to the support frame 23. The wheel 27 is lifted by the support wheel 5, and the first driving mechanism drives the support wheel 5 to rotate. Under the action of the support wheel 5, the wheel 27 rotates on the support frame 23. At this time, the welding part of the wheel is polished by the grinding mechanism. After the grinding is completed, the first hydraulic rod 6 drives the support seat 4 to flip downward, and the wheel 27 is detached from the support seat 4 under the action of gravity, thereby realizing automatic loading and unloading of the wheel 27, effectively reducing the labor intensity of the staff, and thus improving the production efficiency of the product.
[0029] In this embodiment, the clamping mechanism includes a bearing frame 7, which is fixedly mounted on the right end of the guide frame 2. A rotating shaft 8 is rotatably mounted on the top of the bearing frame 7. A second driving mechanism for driving the rotating shaft 8 to rotate is provided on the bearing frame 7. Connecting rods 9 are slidably mounted on both ends of the rotating shaft 8. A clamping rod 10 is fixedly mounted on the end of the connecting rod 9. A connecting seat 11 is fixedly mounted on the end of the clamping rod 10 away from the connecting rod 9. The connecting seat 11 is rotatably connected to the push rod of the cylinder 26. The cylinder 26 is fixedly mounted on the fixing frame 12. The fixing frame 12 is fixedly mounted on the base 1. The clamping rods 10 are driven by the cylinder 26 to approach each other to clamp the wheel 27.
[0030] In this embodiment, the second driving mechanism includes a first motor 13, which is fixedly mounted on the side wall of the bearing frame 7. A first gear 14 is fixedly mounted on the power output shaft of the first motor 13, and a second gear 15 is fixedly mounted on the rotating shaft 8. The first gear 14 is meshed with the second gear 15. The first motor 13 drives the rotating shaft 8 to rotate on the bearing frame 7 through a gear set.
[0031] In this embodiment, a through hole 16 is opened at the axis of the rotating shaft 8, and the cross section of the through hole 16 is hexagonal. The shape of the connecting rod 9 matches the through hole 16, and can drive the clamping rod 10 to rotate synchronously when the rotating shaft 8 rotates.
[0032] In this embodiment, clamping blocks 17 are rotatably installed at both ends of the clamping rod 10. The clamping blocks 17 are cylindrical structures. The clamping blocks 17 are concentric with the wheel 27. When the clamping rod 10 clamps the wheel 27, the clamping blocks 17 abut against the side walls of the wheel 27. The clamping blocks 17 clamp the wheel 27 and move the wheel 27 from the guide frame 2 to the support seat 4.
[0033] In this embodiment, the first driving mechanism includes a second motor 18, which is fixedly mounted on the bottom of the support seat 4. A driving wheel 19 is fixedly mounted on the power output shaft of the second motor 18, and driven wheels 20 are respectively fixedly mounted on the rotating shafts of the two groups of support wheels 5. Preferably, the driving wheel 19 and the driven wheel 20 are both sprocket wheels, and the driving wheel 19 and the driven wheel 20 are connected in series through a chain 21. The second motor 18 drives the support wheel 5 to rotate, and the wheel 27 is placed between the two groups of support wheels 5. When the support wheel 5 rotates, the wheel 27 will be driven to rotate synchronously.
[0034] In this embodiment, a layer of rubber material is attached to the surface of the support wheel 5, so as to increase the friction between the support wheel 5 and the wheel 27 and prevent the support wheel 5 from idling.
[0035] In this embodiment, the grinding mechanism includes a second hydraulic rod 22, which is fixedly mounted on the base 1. The second hydraulic rod 22 is fixedly mounted on one end of the base 1 close to the support seat 4. A support frame 23 is fixedly mounted on the push rod of the second hydraulic rod 22. A grinding block 24 is fixedly mounted on the top of the support frame 23. The second hydraulic rod 22 drives the support frame 23 to move toward the support seat 4, and the welding part of the wheel 27 is ground by the grinding block 24.
[0036] In this embodiment, a collection box 25 is provided below the support frame 23 . The collection box 25 is fixedly mounted on the side wall of the base 1 . The polished wheels 27 fall into the collection box 25 for collection.
[0037] The specific working process of the utility model is as follows: the welded wheel 27 is placed vertically on the guide frame 2, and the wheel 27 is driven to move on the guide frame 2 by the conveyor belt 3. When the front wheel 27 moves to the grabbing position, it will be blocked by the blocking rod 28. At this time, the cylinder 26 drives the clamping rod 10 to approach each other, and the wheel 27 is clamped by the clamping block 17. After the wheel 27 is clamped, the first motor 13 drives the rotating shaft 8 to rotate, and the clamping rod 10 rotates on the bearing frame 7 under the action of the rotating shaft 8, and the wheel 27 is moved from the guide frame 2 to the support seat 4. The wheel 27 is placed between the two groups of support wheels 5. At this time, the second motor 18 drives the support wheel 5 to rotate, and the wheel 27 rotates synchronously under the drive of the support wheel 5. The second hydraulic rod 22 drives the support frame 23 to move toward the support seat 4, and the welding part of the wheel 27 is polished by the polishing block 24. After the polishing is completed, the push rod of the first hydraulic rod 6 retracts, so that the support seat 4 flips downward. At the same time, the cylinder 26 drives the clamping rods 10 to move away from each other. Under the action of gravity, the wheel 27 detaches from the support seat 4 and falls into the collection box 25. The above steps are repeated to realize automatic loading and unloading of the wheel 27, which effectively reduces the labor intensity of the staff and improves the production efficiency of the product.
[0038] The above embodiments are only exemplary embodiments of the present invention and are not intended to limit the present invention. The protection scope of the present invention is defined by the claims. Those skilled in the art may make various modifications or equivalent substitutions to the present invention within the essence and protection scope of the present invention, and such modifications or equivalent substitutions shall also be deemed to fall within the protection scope of the present invention.
Claims
1. A grinding device for wheelbarrow production, comprising a base (1), characterized in that: The base (1) is provided with a clamping mechanism, a material guide frame (2) is provided on either side of the clamping mechanism, a material blocking rod (28) is fixedly installed on one end of the material guide frame (2) close to the clamping mechanism, the material guide frame (2) is fixedly installed on the base (1), conveyor belts (3) are provided on the front and rear sides of the material guide frame (2), and the conveyor belts (3) are fixedly installed on the base (1), a support seat (4) is provided on the side of the clamping mechanism away from the material guide frame (2), the support seat (4) is rotatably installed on the base (1), two groups of support wheels (5) are rotatably installed on the top of the support seat (4), a first driving mechanism for driving the support wheels (5) to rotate is provided on the support seat (4), a first hydraulic rod (6) is provided below the support seat (4), an end of the first hydraulic rod (6) is hinged to the support seat (4), and the other end of the first hydraulic rod (6) is hinged to the base (1), and a grinding mechanism is provided on one end of the base close to the support seat (4).
2. A grinding device for producing trolley wheels according to claim 1, characterized in that: The clamping mechanism comprises a bearing frame (7), the bearing frame (7) is fixedly mounted on the right end of the material guide frame (2), a rotating shaft (8) is rotatably mounted on the top end of the bearing frame (7), a second driving mechanism for driving the rotating shaft (8) to rotate is provided on the bearing frame (7), connecting rods (9) are slidably mounted on both ends of the rotating shaft (8), a clamping rod (10) is fixedly mounted on the end of the connecting rod (9), a connecting seat (11) is fixedly mounted on the end of the clamping rod (10) away from the connecting rod (9), the connecting seat (11) is rotatably connected to the push rod of the cylinder (26), the cylinder (26) is fixedly mounted on the fixing frame (12), and the fixing frame (12) is fixedly mounted on the base (1).
3. A grinding device for producing trolley wheels according to claim 2, characterized in that: The second driving mechanism comprises a first motor (13), the first motor (13) is fixedly mounted on the side wall of the bearing frame (7), a first gear (14) is fixedly mounted on the power output shaft of the first motor (13), a second gear (15) is fixedly mounted on the rotating shaft (8), and the first gear (14) is meshed with the second gear (15).
4. A grinding device for producing trolley wheels according to claim 2, characterized in that: A through hole (16) is provided at the axis center of the rotating shaft (8), the cross section of the through hole (16) is hexagonal, and the shape of the connecting rod (9) matches the through hole (16).
5. A grinding device for producing trolley wheels according to claim 2, characterized in that: Clamping blocks (17) are rotatably mounted at both ends of the clamping rod (10); the clamping blocks (17) are cylindrical structures; and the clamping blocks (17) are concentric with the wheel (27).
6. A grinding device for producing trolley wheels according to claim 5, characterized in that: The first driving mechanism comprises a second motor (18), the second motor (18) is fixedly mounted on the bottom of the support seat (4), a driving wheel (19) is fixedly mounted on the power output shaft of the second motor (18), and driven wheels (20) are respectively fixedly mounted on the rotating shafts of the two groups of support wheels (5), and the driving wheel (19) and the driven wheel (20) are connected in series via a chain (21).
7. A grinding device for producing trolley wheels according to claim 6, characterized in that: The driving wheel (19) and the driven wheel (20) are both sprocket wheels.
8. A grinding device for producing trolley wheels according to claim 6, characterized in that: A layer of rubber material is attached to the surface of the supporting wheel (5).
9. A grinding device for producing trolley wheels according to claim 1, characterized in that: The grinding mechanism comprises a second hydraulic rod (22), the second hydraulic rod (22) is fixedly mounted on the base (1), a support frame (23) is fixedly mounted on the push rod of the second hydraulic rod (22), and a grinding block (24) is fixedly mounted on the top end of the support frame (23).
10. A grinding device for producing trolley wheels according to claim 9, characterized in that: A collection box (25) is provided below the support frame (23), and the collection box (25) is fixedly mounted on the side wall of the base (1).