Polishing device for large-size parts
By designing the polishing device for large -sized parts, using a disk and locking component to hold parts to solve the problem of shaking and impact during the polishing process, which improves the stability and surface quality of the parts.
Patent Information
- Application Number
- CN202420983554.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-08
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2034-05-08
AI Technical Summary
During the polishing process, large-sized parts are prone to shake, resulting in collision with the ring spacer ring, causing the microscopic lifting and irregular surface shape of the parts.
A polishing device for large -sized parts is designed, including turntables, ring tossing circles and fixed workflows. The fixed workflow is composed of a variety of dishes and locking components. The dishes are fixed on both sides of the parts. The locking component is clamped by the disk to increase the contact area of the parts and the turntable, and improve the stability of the parts.
By enhancing the stability of parts, the degree of warning between parts and ring tossing is reduced, and the facial shape and smoothness of the parts are guaranteed.
Smart Images
Figure CN222404872U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of surface polishing, in particular to a polishing device for large-size parts. Background Art
[0002] Optical polishing technology is a high-precision surface processing technology, which is mainly used in the fields of optical components, semiconductor materials, precision mechanical parts, etc. Its main function is to make the surface meet the requirements of high precision and high finish through the interaction of mechanical grinding and chemical reaction.
[0003] At present, mechanical arms are usually used for part end surface processing. The processing equipment is expensive and can only perform surface refinement, but cannot adjust the parallelism and verticality between part surfaces. When polishing a single high-precision large-size part, because the length and thickness ratio of the part is large, when polishing in the ring polishing spacer, the part will collide with the ring polishing spacer, causing the part to slightly warp up at the microscopic level. After multiple collisions, the part will have an irregular surface shape, such as a saddle-shaped surface, and problems with smoothness will also occur. Utility Model Content
[0004] The utility model provides a polishing device for large-sized parts, which is used to solve the defect in the prior art that large-sized parts are easy to shake during the polishing process, causing the parts to collide with the polishing ring.
[0005] The utility model provides a polishing device for large-size parts, comprising: a turntable, a ring polishing spacer and a fixed tool, wherein the ring polishing spacer is arranged on the turntable, the fixed tool is arranged in the ring polishing spacer, the fixed tool is used to fix the part to be polished, the turntable has a polishing surface, and the polishing surface is in contact with the surface to be processed of the part; the fixed tool comprises: a plurality of matching discs and a locking assembly, the plurality of matching discs are used to be arranged on opposite sides of the part, the matching discs are in contact with the polishing surface, and the locking assembly is sleeved on the outside of the plurality of matching discs so that the matching discs clamp the part.
[0006] According to the polishing device for large-sized parts provided by the utility model, the length of each matching plate is greater than the length of the part fitted therewith.
[0007] According to a polishing device for large-size parts provided by the utility model, the locking assembly includes multiple fixings and multiple first connecting members, and the multiple fixings are connected end to end in sequence through the first connecting members to form a frame, and the frame is sleeved on the outside of the multiple matching plates, wherein the two ends of at least one of the fixings are adjustably connected to the other fixings.
[0008] According to a polishing device for large-size parts provided by the utility model, the multiple fixing parts include: a pair of first fixing parts and a pair of second fixing parts, the pair of first fixing parts are arranged in parallel, and the pair of second fixing parts are arranged in parallel; the second fixing parts are perpendicular to the first fixing parts, and the two ends of each of the first fixing parts are adjustably connected to the two ends of the second fixing parts.
[0009] According to a polishing device for large-size parts provided by the utility model, first holes are respectively provided at both ends of the first fixing member, second holes are respectively provided at both ends of the second fixing member, and the first connecting member is passed through the first hole and the second hole to connect the first fixing member with the second fixing member; wherein the first hole is a strip hole, and the diameter of the first connecting member is smaller than the length of the first hole.
[0010] According to a polishing device for large-size parts provided by the utility model, the second fixing member includes: a first fixing part and a pair of second fixing parts, the pair of second fixing parts are respectively arranged at both ends of the first fixing part and are vertically connected to the first fixing part, and each second fixing part is provided with the second hole.
[0011] According to a polishing device for large-sized parts provided by the utility model, the fixed tooling also includes a pair of buffer assemblies, the pair of buffer assemblies are arranged opposite to each other, one end of each buffer assembly is connected to the locking assembly, and the other end of each buffer assembly is used for flexibly abutting against the part.
[0012] According to a polishing device for large-size parts provided by the utility model, the buffer assembly includes: a second connecting member, an adjusting member and a buffer plate, the two ends of the second connecting member are respectively connected to the locking assembly and the adjusting member; the adjusting member is connected to the buffer plate, the buffer plate has a flexible surface, and the flexible surface is used to abut against the part; the adjusting member is used to adjust the distance between the second connecting member and the buffer plate.
[0013] According to a polishing device for large-size parts provided by the utility model, the adjusting member is threadedly connected to the second connecting member.
[0014] According to a polishing device for large-sized parts provided by the utility model, the fixed tooling also includes a counterweight block, and the counterweight block is arranged on one of the matching plates.
[0015] The utility model provides a polishing device for large-sized parts. By arranging multiple matching discs and locking components, the matching discs are fixed on both sides of the parts, thereby increasing the contact area between the parts and the turntable, improving the stability of the parts during polishing, thereby reducing the degree of warping when the parts collide with the polishing ring, and ensuring the surface shape and smoothness of the parts. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the technical solutions in the present invention or the prior art, a brief introduction will be given below to the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0017] Figure 1 It is a schematic diagram of a large-scale part;
[0018] Figure 2 It is a structural schematic diagram of a polishing device for large-sized parts provided by the utility model;
[0019] Figure 3 yes Figure 2 A schematic diagram of the structure of the fixed tooling shown in FIG.
[0020] Figure 4 yes Figure 3 A top view of
[0021] Reference numerals:
[0022] 1: turntable; 2: ring throwing spacer; 3: fixed tooling;
[0023] 31: matching plate; 32: locking assembly; 33: buffer assembly;
[0024] 100: part; 321: first fixing member; 322: second fixing member; 323: first connecting member; 331: second connecting member; 332: adjusting member; 333: buffer sheet;
[0025] 3211: first hole; 3221: second hole; 3222: first fixing portion; 3223: second fixing portion. DETAILED DESCRIPTION
[0026] In order to make the purpose, technical solution and advantages of the utility model clearer, the technical solution of the utility model will be described clearly and completely in conjunction with the drawings in the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0027] The features of the terms "first" and "second" in the specification and claims of the utility model may explicitly or implicitly include one or more of the features. In the description of the utility model, unless otherwise specified, the meaning of "plurality" is two or more.
[0028] Combine the following Figure 1-Figure 4 The utility model is described as a polishing device for large-sized parts.
[0029] like Figure 2 As shown, in an embodiment of the utility model, the polishing device for large-sized parts includes: a turntable 1, a ring polishing spacer 2 and a fixed tool 3. The ring polishing spacer 2 is arranged on the turntable 1, and the fixed tool 3 is arranged in the ring polishing spacer 2. The fixed tool 3 is used to fix the part 100 to be polished. The turntable 1 has a polishing surface, and the polishing surface is in contact with the surface to be processed of the part 100. The fixed tool 3 includes: a locking assembly 32 and a plurality of matching discs 31, and the plurality of matching discs 31 are used to be arranged on opposite sides of the part 100. The locking assembly 32 is sleeved on the outside of the plurality of matching discs 31 so that the matching discs 31 clamp the part 100.
[0030] Specifically, if Figure 1 As shown, in the embodiment of the present invention, the length and width of the part 100 are equal. In this embodiment, the large-size part refers to a part with a length-to-thickness ratio greater than 7. Such a part 100 has a large difference in length and thickness. Figure 1 When the planes S2, S3, the plane opposite to S2 and the plane opposite to S3 shown in the figure are polished, the part 100 is not stable and is very likely to shake, causing the part 100 to collide with the ring polishing spacer 2 and produce microscopic deformation. Optionally, in the embodiment of the utility model, the size of the part 100 is 600mm×600mm×80mm.
[0031] In the embodiment of the utility model, the number of the matching discs 31 is a pair. The pair of matching discs 31 are respectively fitted with the surface S1 of the part 100 and the surface opposite to S1, and the bottom surface of the matching disc 31 is fitted with the polishing surface. The locking assembly 32 is sleeved on the outside of the pair of matching discs 31 so that the pair of matching discs 31 clamps the part 100, thereby improving the stability of the part 100 after being placed. The bottom surface of the part 100 is fitted with the polishing surface of the turntable 1, and when the turntable 1 rotates, the bottom surface of the part 100 can be polished.
[0032] In this embodiment, during the rotation of the turntable 1, the locking assembly 32 and the matching disk 31 clamp and tighten the part 100, and the part 100 is not easy to shake. In addition, the locking assembly 32 is provided on the outside of the part 100. Even if the whole formed by the locking assembly 32, the matching disk 31 and the part 100 after being fixed moves in the ring-shaped spacer 2, it is the locking assembly 32 that collides with the ring-shaped spacer 2, and the part 100 does not contact the ring-shaped spacer 2, thereby avoiding deformation of the part 100 after the collision.
[0033] Furthermore, the size of the locking assembly 32 can be set according to the inner diameter of the ring-shaped spacer 2. The size of the locking assembly 32 is designed to be not much different from the inner diameter of the ring-shaped spacer 2 to prevent the locking assembly 32 from moving significantly during the rotation of the turntable 1, thereby reducing the collision force between the ring-shaped spacer 2 and the locking assembly 32.
[0034] The polishing device for large-sized parts provided by the embodiment of the utility model increases the contact area between the part and the turntable and improves the stability of the part during polishing by arranging multiple matching discs and locking assemblies. The matching discs are fixed on both sides of the part, thereby reducing the degree of warping when the part collides with the polishing ring and ensuring the surface shape and smoothness of the part.
[0035] Furthermore, in the embodiment of the present invention, the length of each matching plate 31 is greater than the width of the surface in contact with it.
[0036] Specifically, if Figure 2 As shown, a pair of matching plates 31 are respectively fitted with the surface S1 of the part 100 and the surface opposite to S1. In this embodiment, the material of the matching plates 31 is the same as that of the part 100, so the matching plates 31 can be directly fitted with the part 100. When the material of the locking assembly 32 is the same as that of the part 100, the locking assembly 32 can also be fitted with the surface S2 of the part 100 and the surface opposite to S2.
[0037] In this embodiment, the locking assembly 32 is made of metal, and the part 100 is an optical device. When the locking assembly 32 directly contacts the surface of the part 100, the surface of the part 100 may be scratched by the locking assembly 32. Therefore, in this embodiment, the length of the matching plate 31 is greater than the length of the part 100, so that when the locking assembly 32 is sleeved on the outside of the matching plate 31, there is a certain gap between the locking assembly 32 and the part 100 to prevent the surface of the part 100 from being scratched. Optionally, in the embodiment of the utility model, the gap is 2 mm.
[0038] like Figure 3As shown, in the embodiment of the utility model, the locking assembly 32 includes a plurality of fixing members and a plurality of first connecting members 323. The plurality of fixing members are sequentially connected end to end through the first connecting members 323 to form a frame, which is sleeved on the outside of the plurality of matching plates 31, wherein the two ends of at least one fixing member are adjustably connected to the other fixing members.
[0039] Specifically, in this embodiment, the number of fixing members is 4. Optionally, three fixing members are sequentially connected end to end to form a rectangular frame structure, the rectangular frame structure is sleeved on the outside of the matching plate 31, and then the last fixing member is connected to the rectangular frame structure. In this embodiment, the adjustable connection means that the position of the connection between the fixing member and the rectangular frame structure is adjustable, so as to clamp the matching plate 31 and the part 100 according to the actual size of the matching plate 31.
[0040] Optionally, the connections of the four fixing members may all be connected in an adjustable manner.
[0041] Optionally, there are multiple ways of adjustable connection, such as the connection hole is in the shape of a strip hole, so that the position of the first connecting member 323 in the strip hole can be adjusted according to the actual size of the matching disk 31, thereby clamping the matching disk 31 and the part 100; for example, multiple holes can be set on the fixing member, so that the first connecting member 323 can be inserted into the corresponding holes according to the actual size of the matching disk 31.
[0042] like Figure 3 As shown, in an embodiment of the utility model, the plurality of fixing members include: a pair of first fixing members 321 and a pair of second fixing members 322, the pair of first fixing members 321 are arranged in parallel, the pair of second fixing members 322 are arranged in parallel, the second fixing members 322 are perpendicular to the first fixing members 321, and the two ends of each first fixing member 321 are adjustably connected to the two ends of the second fixing member 322 respectively.
[0043] Specifically, in this embodiment, the first fixing member 321 is fitted with the end surface on the same side of a pair of matching disks 31, and the second fixing member 322 is fitted with the surface of the matching disk 31. The connection between each first fixing member 321 and the second fixing member 322 adopts an adjustable connection to adjust the distance between the pair of second fixing members 322 according to the actual size of the matching disk 31, thereby clamping the part 100.
[0044] like Figure 3As shown, in the embodiment of the utility model, first holes 3211 are respectively provided at both ends of the first fixing member 321, second holes 3221 are respectively provided at both ends of the second fixing member 322, and the first connecting member 323 is penetrated through the first hole 3211 and the second hole 3221 to connect the first fixing member 321 and the second fixing member 322, wherein the first hole 3211 is a strip hole, and the diameter of the first connecting member 323 is smaller than the length of the first hole 3211, so that the first hole 3211 has an adjustable length, and then the connection position of the second fixing member 322 and the first fixing member 321 can be adjusted according to the actual size of the matching plate 31, thereby clamping the part 100.
[0045] Further, the second fixing member 322 includes: a first fixing portion 3222 and a pair of second fixing portions 3223, the pair of second fixing portions 3223 are respectively arranged at both ends of the first fixing portion 3222 and vertically connected to the first fixing portion 3222, and each second fixing portion 3223 is provided with a second hole 3221. In this embodiment, the second hole 3221 can be a circular hole or a bar hole.
[0046] like Figure 3 and Figure 4 As shown, in an embodiment of the utility model, the fixing tool 3 also includes a pair of buffer components 33, which are arranged opposite to each other, one end of each buffer component 33 is connected to the locking component 32, and the other end of each buffer component 33 is used to flexibly abut against the surface of the part 100.
[0047] Specifically, in this embodiment, the matching plate 31 is used to fix the lower part of the part 100, and the buffer assembly 33 is used to fix the upper part of the part 100, so that the part 100 will not shake during the polishing process, thereby improving the accuracy of polishing.
[0048] Furthermore, each buffer assembly 33 includes: a second connecting member 331, an adjusting member 332 and a buffer sheet 333. The two ends of the second connecting member 331 are respectively connected to the locking assembly 32 and the adjusting member 332. The adjusting member 332 is connected to the buffer sheet 333. The buffer sheet 333 has a flexible surface, and the flexible surface is used to abut against the part 100. The adjusting member 332 is used to adjust the distance between the second connecting member 331 and the buffer sheet 333 so that the buffer sheet 333 can abut against the part 100.
[0049] Specifically, in this embodiment, the buffer sheet 333 can be a flexible sheet or a rigid sheet. When the buffer sheet 333 is a rigid sheet, a flexible material is provided on the surface that contacts the part 100 to prevent the surface of the part 100 from being scratched.
[0050] Furthermore, in the embodiment of the present invention, the adjusting member 332 is threadedly connected to the second connecting member 331 , so that the distance between the second connecting member 331 and the part 100 can be adjusted by screwing in or out, so that the buffer sheet 333 abuts against the part 100 .
[0051] Furthermore, the main indicators for measuring the polishing quality of the part 100 are surface shape, parallelism and verticality. After the part 100 is polished for a period of time, the surface shape is observed, and the fixed tooling 3 can also be disassembled to detect the surface shape, parallelism and verticality. When it is found that the parallelism or verticality of the polished surface is poor, the processing position can be adjusted by adding a counterweight block.
[0052] In the embodiment of the present utility model, the fixing device 3 further comprises a counterweight block, and the counterweight block is arranged on a matching plate 31 .
[0053] Specifically, assuming that the plane S4 opposite to S3 is polished, the parallelism between S4 and S3 is checked after polishing for a period of time, and it is found that the distance between the right side of S4 and S3 is smaller than the distance between the left side of S4 and S3, then the counterweight block is placed on the counterweight plate 31 on the right side to tilt the part 100 to the left so as to polish the left side of S4.
[0054] The polishing device for large-sized parts provided by the embodiment of the utility model not only enhances the stability of the parts during polishing by setting a fixed tool, but also can adjust the polishing position of the parts by using a counterweight block, thereby achieving fine adjustment of the parallelism and verticality of the parts and improving the surface quality of the parts after polishing.
[0055] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the various embodiments of the utility model.
Claims
1. A polishing device for large-sized parts, characterized in that: include: A turntable, a polishing ring and a fixing tool, wherein the polishing ring is arranged on the turntable, the fixing tool is arranged in the polishing ring, the fixing tool is used to fix the part to be polished, and the turntable has a polishing surface, and the polishing surface is in contact with the surface to be processed of the part; The fixing tool comprises: a plurality of matching plates and a locking assembly. The plurality of matching plates are used to be arranged on opposite sides of a part. The matching plates are fitted with the polishing surface. The locking assembly is sleeved on the outside of the plurality of matching plates so that the matching plates clamp the part.
2. The polishing device for large-size parts according to claim 1, characterized in that: The length of each matching plate is greater than the length of the part fitted therewith.
3. The polishing device for large-size parts according to claim 1, characterized in that: The locking assembly includes a plurality of fixing members and a plurality of first connecting members, wherein the plurality of fixing members are sequentially connected end to end via the first connecting members to form a frame, and the frame is sleeved on the outside of the plurality of matching plates, wherein the two ends of at least one of the fixing members are adjustably connected to the adjacent fixing members.
4. The polishing device for large-size parts according to claim 3, characterized in that: The plurality of fixing members include: a pair of first fixing members and a pair of second fixing members, wherein the pair of first fixing members are arranged in parallel, and the pair of second fixing members are arranged in parallel; The second fixing member is perpendicular to the first fixing member, and two ends of each of the first fixing members are adjustably connected to two ends of the second fixing member.
5. The polishing device for large-size parts according to claim 4, characterized in that: The first fixing member is provided with first holes at both ends, the second fixing member is provided with second holes at both ends, and the first connecting member is inserted into the first hole and the second hole to connect the first fixing member with the second fixing member; Wherein, the first hole is a strip-shaped hole, and the diameter of the first connecting member is smaller than the length of the first hole.
6. The polishing device for large-size parts according to claim 5, characterized in that: The second fixing member includes: a first fixing portion and a pair of second fixing portions, wherein the pair of second fixing portions are respectively disposed at two ends of the first fixing portion and vertically connected to the first fixing portion, and each of the second fixing portions is provided with the second hole.
7. The polishing device for large-size parts according to claim 1, characterized in that: The fixing tool also includes a pair of buffer components, which are arranged opposite to each other, one end of each buffer component is connected to the locking component, and the other end of each buffer component is used for flexibly abutting against the part.
8. The polishing device for large-sized parts according to claim 7, characterized in that: The buffer assembly comprises: a second connecting member, an adjusting member and a buffer sheet, and two ends of the second connecting member are respectively connected to the locking assembly and the adjusting member; The adjusting member is connected to the buffer sheet, and the buffer sheet has a flexible surface, and the flexible surface is used to abut against the part; The adjusting member is used to adjust the distance between the second connecting member and the buffer sheet.
9. The polishing device for large-sized parts according to claim 8, characterized in that: The adjusting member is threadedly connected to the second connecting member.
10. The polishing device for large-sized parts according to claim 1, characterized in that: The fixing fixture further comprises a counterweight block, and the counterweight block is arranged on one of the matching plates.