Novel mistaken-mounting-preventing tool for part taking
By designing a new type of pick -up and error -proof tool, the parts are used to locate and remove the parts with a fixed box and magnetic units, solving the problems of mixing and extraction of left and right triangle parts, and improving production efficiency and product quality.
Patent Information
- Application Number
- CN202420369790.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-27
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2034-02-27
AI Technical Summary
In vehicle production, triangular parts on the left and right sides are easily mixed or taken too much, resulting in the risk of misinstallation and affecting production efficiency and product quality.
Design a new type of pickup and error -proof tool, including setting box and pickup. The fixed box is located and detected by the positioning department and the anti -error -proof supporting support rod. The part is removed to remove the parts with a magnetic unit with a magnetic unit to avoid extraction.
Effectively prevent the error and extraction of parts, improve the operating efficiency, reduce the risk of installation, and ensure the production stability and product quality.
Smart Images

Figure CN222405285U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of tooling fixtures, in particular to a novel tool for preventing wrong installation of parts. Background Art
[0002] The left side outer panel triangular part and the right side outer panel triangular part are widely used in vehicle production, and a middle through hole is usually provided in the middle of the left part and the right side part.
[0003] The applicant has found that the prior art has at least the following technical problems: In actual production, the two parts are normally located on different sides of the production line, and the parts are scattered on the parts rack and stacked together. When the operator takes out the parts, it is easy to take too many parts, and the fixture will cause the risk of mis-installation of the side enclosure;
[0004] In addition, parts on one side may sometimes be mixed with parts on the other side. Since the two parts on the left and right are very similar and there is a lack of anti-misinstallation detection on site, operators may install the wrong parts, causing the risk of mixed installation of the side panels, affecting production operations, which is not conducive to production quality, and is also not conducive to the stability of equipment and production operations. Utility Model Content
[0005] The purpose of the utility model is to provide a new type of tool for preventing wrong installation of parts, so as to solve the technical problems of the prior art that there is a risk of mixing the left and right parts, and it is easy to take out multiple parts at the same time when taking out parts. The preferred technical solution among the many technical solutions provided by the utility model can produce many technical effects as described below.
[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0007] A new type of tool for removing and preventing mis-installation of parts, including a fixing box and a remover, the fixing box including a box body and a positioning part and an anti-mis-installation support rod connected to the box body, the positioning part and the anti-mis-installation support rod are arranged at positions that can match one of the left part or the right part, the positioning part can position the left part or the right part, the anti-mis-installation support rod can pass through the middle through hole of the left part or the middle through hole of the right part, and the remover includes a magnetic suction unit, the magnetic suction unit can magnetically attract the left part or the right part placed on the fixing box and located at the top, so as to remove the left part or the right part.
[0008] Preferably, the positioning portion comprises a part positioning rod, and two of the part positioning rods are arranged at intervals.
[0009] Preferably, the picker also includes an adjusting unit, a horizontal supporting unit and a fixing unit, one end of the adjusting unit is connected to the magnetic unit and can move with the magnetic unit, the other end of the adjusting unit is connected to one end of the horizontal supporting unit, the other end of the horizontal supporting unit is detachably connected to the fixing unit, and the fixing unit is detachably connected to the external parts rack.
[0010] Preferably, the magnetic attraction unit comprises a magnet and a connecting piece, and two ends of the connecting piece are respectively connected to the magnet and one end of the adjusting unit.
[0011] Preferably, the outside of the magnet is coated with a film.
[0012] Preferably, the adjustment unit includes an elastic member, a first clamp block, a first fastening bolt, a second clamp block and a second fastening bolt, one end of the elastic member is connected to the first clamp block via the first fastening bolt, the first clamp block is connected to the connecting member, the other end of the elastic member is connected to the second clamp block via the second fastening bolt, and the second clamp block is connected to the horizontal support unit.
[0013] Preferably, the horizontal support unit includes a supporting rod, an anti-slip nut and a positioning pin, one end of the supporting rod is connected to the second clamping block through the anti-slip nut, the other end of the supporting rod is connected to the positioning pin, and the positioning pin is detachably connected to the fixing unit.
[0014] Preferably, the fixing unit comprises a fixing socket, a positioning clamp and a fixing nut, the fixing socket is arranged on the positioning clamp, the fixing socket is plugged into the positioning pin, and the positioning clamp is bolted to the external part frame through the fixing nut.
[0015] The beneficial effects of the utility model are as follows: according to actual use needs, different fixing boxes are designed for left-side parts or right-side parts respectively. In actual use, the left-side parts or right-side parts to be installed are placed on the fixing boxes, and the positioning part can position the left-side parts or right-side parts so that they will not swing left and right. The left-side parts or right-side parts are detected by the anti-misinstallation support rod. If they can pass through the middle through hole, they are the parts on the corresponding side. If they cannot pass through the middle through hole, they are the parts on the other side. Through the above setting method, parts on different sides can be distinguished to effectively prevent misinstallation. When the left-side parts or right-side parts are fixed on the fixing box, the operator can use the magnetic suction unit to magnetically attract the left-side parts or right-side parts at the top to avoid taking too many.
[0016] The new type of tool for preventing wrong installation of parts can improve the operator's efficiency in parts installation, reduce the risk of wrong installation of parts, avoid affecting production, ensure stable production and reduce production costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0018] Figure 1 It is a three-dimensional structural diagram of the utility model;
[0019] In the figure, 1, a fixing box; 11, a box body; 12, a positioning part; 13, an anti-misinstallation support rod;
[0020] 2. Item remover; 21. Magnetic unit; 211. Magnet; 212. Connector; 213. Film; 22. Adjustment unit; 221. Elastic member; 222. First clamp block; 223. First fastening bolt; 224. Second clamp block; 225. Second fastening bolt; 23. Horizontal support unit; 231. Supporting rod; 232. Anti-slip nut; 233. Positioning pin; 24. Fixing unit; 241. Fixing socket; 242. Positioning clamp block; 243. Fixing nut. DETAILED DESCRIPTION
[0021] In order to make the purpose, technical solution and advantages of the utility model clearer, the technical solution of the utility model will be described in detail below. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other implementation methods obtained by ordinary technicians in this field without creative work belong to the scope of protection of the utility model.
[0022] In the description of the present invention, it should be understood that the terms "center", "lateral", "length", "width", "height", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "side" and the like indicate positions or location relationships based on the attached Figure 1 The orientation or positional relationship shown is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0023] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to the specific circumstances.
[0024] Reference Figure 1 The utility model provides a new type of tool for preventing mis-installation of items, including a fixing box 1 and a picker 2. The fixing box 1 includes a box body 11 and a positioning portion 12 and an anti-mis-installation support rod 13 connected to the box body 11. The positioning portion 12 and the anti-mis-installation support rod 13 are arranged at positions that can match one of the left part or the right part. The positioning portion 12 can position the left part or the right part, and the anti-mis-installation support rod 13 can pass through the middle through hole of the left part or the middle through hole of the right part. The picker 2 includes a magnetic unit 21. The magnetic unit 21 can magnetically attract the left part or the right part placed on the fixing box 1 and located at the top to take out the left part or the right part.
[0025] According to actual use needs, different fixing boxes 1 are designed for left parts or right parts respectively. In actual use, the left parts or right parts to be installed are placed on the fixing box 1. The positioning portion 12 can position the left parts or right parts so that they will not swing left and right. The left parts or right parts are detected by the anti-misinstallation support rod 13. If they can pass through the middle through hole, they are the parts on the corresponding side. If they cannot pass through the middle through hole, they are the parts on the other side. Through the above setting method, parts on different sides can be distinguished to effectively prevent misinstallation. When the left parts or right parts are fixed on the fixing box 1, the operator can use the magnetic suction unit 21 to magnetically attract the left parts or right parts at the top to avoid taking too many.
[0026] The new type of tool for preventing wrong installation of parts can improve the operator's efficiency in parts installation, reduce the risk of wrong installation of parts, avoid affecting production, ensure stable production and reduce production costs.
[0027] As an optional implementation, the positioning portion 12 includes a part positioning rod, and two part positioning rods are arranged at intervals. The two part positioning rods arranged at intervals can position the left part or the right part so that it will not swing left or right.
[0028] As an optional embodiment, the object picker 2 further includes an adjustment unit 22, a horizontal support unit 23 and a fixing unit 24;
[0029] One end of the adjustment unit 22 is connected to the magnetic unit 21 and can move with the magnetic unit 21. The magnetic unit 21 can achieve flexible position adjustment with the assistance of the adjustment unit 22. The other end of the adjustment unit 22 is connected to one end of the horizontal support unit 23. The horizontal support unit 23 can support and fix the other end of the adjustment unit 22.
[0030] The other end of the horizontal support unit 23 is detachably connected to the fixing unit 24. The detachable connection makes it easier for the horizontal support unit 23 to connect or disconnect with the fixing unit 24, which is convenient for disassembly and assembly and can save storage space.
[0031] The fixing unit 24 is detachably connected to the external parts rack. The detachable connection makes it easier for the fixing unit 24 to be connected to or disconnected from the external parts rack, and the fixing unit 24 can be connected to a suitable position according to actual use requirements.
[0032] As an optional implementation, the magnetic attraction unit 21 includes a magnet 211 and a connecting piece 212. The magnet 211 has good magnetism and can form a good magnetic attraction effect with the left part or the right part. The two ends of the connecting piece 212 are respectively connected to the magnet 211 and one end of the adjustment unit 22, so that the magnet 211 can be connected to the adjustment unit 22, and the position adjustment of the magnet 211 can be achieved with the assistance of the adjustment unit 22.
[0033] As an optional implementation, the outside of the magnet 211 is coated with a film 213, which can reduce the actual magnetism of the magnetic unit 21 when it contacts the left part or the right part to a certain extent, so that the magnetic unit 21 can only absorb one left part or one right part at a time, further avoiding multiple taking.
[0034] As an optional implementation, the adjustment unit 22 includes an elastic member 221, a first clamp block 222, a first fastening bolt 223, a second clamp block 224 and a second fastening bolt 225. In this embodiment, the elastic member 221 is preferably an elastic rubber strip with good elastic deformation effect. One end of the elastic member 221 is connected to the first clamp block 222 through the first fastening bolt 223, the first clamp block 222 is connected to the connecting member 212, and the other end of the elastic member 221 is connected to the second clamp block 224 through the second fastening bolt 225, and the second clamp block 224 is connected to the horizontal support unit 23.
[0035] As an optional implementation, the horizontal support unit 23 includes a supporting rod 231, an anti-slip nut 232 and a positioning pin 233. The supporting rod 231 is horizontally arranged and has good supporting strength. One end of the supporting rod 231 is connected to the second clamp 224 through the anti-slip nut 232, and the other end of the supporting rod 231 is connected to the positioning pin 233. The positioning pin 233 is detachably connected to the fixing unit 24.
[0036] As an optional implementation, the fixing unit 24 includes a fixing socket 241, a positioning clamp 242 and a fixing nut 243. The fixing socket 241 is arranged on the positioning clamp 242. The fixing socket 241 is plugged into the positioning pin 233. The plug-in connection is easy to disassemble and assemble, so that the positioning pin 233 can be more conveniently connected to or disconnected from the fixing socket 241, which is convenient for disassembly and assembly and can save storage space. The positioning clamp 242 is bolted to the external parts frame through the fixing nut 243. The bolt connection is easy to disassemble and assemble, so that the positioning clamp 242 can be connected to a suitable position according to actual use needs.
[0037] The above are only specific implementations of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed by the present invention, which should be included in the protection scope of the present invention. Therefore, the protection scope of the present invention should be based on the protection scope of the claims.
Claims
1. A new type of tool for preventing wrong installation of items, characterized in that: The invention comprises a fixing box (1) and a picker (2), wherein the fixing box (1) comprises a box body (11) and a positioning portion (12) and an anti-misinstallation support rod (13) connected to the box body (11), wherein the positioning portion (12) and the anti-misinstallation support rod (13) are arranged at positions that can match with one of the left-side parts or the right-side parts, wherein the positioning portion (12) can position the left-side part or the right-side part, wherein the anti-misinstallation support rod (13) can pass through the middle through hole of the left-side part or the middle through hole of the right-side part, and wherein the picker (2) comprises a magnetic attraction unit (21), wherein the magnetic attraction unit (21) can magnetically attract the left-side part or the right-side part placed on the fixing box (1) and located at the top, so as to remove the left-side part or the right-side part.
2. The new type of anti-mis-installation tool for taking out items according to claim 1 is characterized in that: The positioning portion (12) comprises a part positioning rod, and two of the part positioning rods are arranged at intervals.
3. The new type of tool for preventing wrong installation of items according to claim 1 is characterized in that: The object picker (2) also includes an adjusting unit (22), a horizontal supporting unit (23) and a fixing unit (24), one end of the adjusting unit (22) is connected to the magnetic unit (21) and can move with the magnetic unit (21), the other end of the adjusting unit (22) is connected to one end of the horizontal supporting unit (23), the other end of the horizontal supporting unit (23) is detachably connected to the fixing unit (24), and the fixing unit (24) is detachably connected to an external parts rack.
4. The new type of tool for preventing wrong installation of items according to claim 3 is characterized in that: The magnetic attraction unit (21) comprises a magnet (211) and a connecting member (212), and two ends of the connecting member (212) are respectively connected to the magnet (211) and one end of the adjustment unit (22).
5. The new type of tool for preventing wrong installation of items according to claim 4 is characterized in that: The magnet (211) is coated with a film (213) on its exterior.
6. The new type of tool for preventing wrong installation of items according to claim 4 is characterized in that: The adjustment unit (22) comprises an elastic member (221), a first clamping block (222), a first fastening bolt (223), a second clamping block (224) and a second fastening bolt (225); one end of the elastic member (221) is connected to the first clamping block (222) via the first fastening bolt (223); the first clamping block (222) is connected to the connecting member (212); the other end of the elastic member (221) is connected to the second clamping block (224) via the second fastening bolt (225); and the second clamping block (224) is connected to the horizontal support unit (23).
7. The new type of tool for preventing wrong installation of items according to claim 6 is characterized in that: The horizontal support unit (23) comprises a supporting rod (231), an anti-slip nut (232) and a positioning pin (233); one end of the supporting rod (231) is connected to the second clamping block (224) via the anti-slip nut (232); the other end of the supporting rod (231) is connected to the positioning pin (233); and the positioning pin (233) is detachably connected to the fixing unit (24).
8. The new type of tool for preventing wrong installation of items according to claim 7 is characterized in that: The fixing unit (24) comprises a fixing socket (241), a positioning clamp (242) and a fixing nut (243); the fixing socket (241) is arranged on the positioning clamp (242); the fixing socket (241) is plugged into the positioning pin (233); and the positioning clamp (242) is bolted to the external part frame via the fixing nut (243).