Automatic buckle mounting device for instrument panel
Through the automatic installation of the buckle device by designing the instrument board, using automatic positioning, transportation, and automatic installation components solves the problem of automatic positioning and fixed difficulties in the existing technology, realized the efficient and accurate installation of the buckle, avoiding the crooked instrument board's skewing board, and the dashboard is skewed. Or the problem of falling off.
Patent Information
- Application Number
- CN202420245656.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-01
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2034-02-01
AI Technical Summary
The prior art is difficult to achieve automatic positioning and fixing of the instrument panel, resulting in some snaps not being installed in place, which may lead to problems such as skewed installation of the instrument panel or long-term vibration causing falloff.
A type of dashboard is designed to install the buckle device, including the buckle installation of the mobile rack, the automatic positioning component of the instrument board, the instrument board conveying component, and the buckle automatic installation component. The electric push rod, weight sensor and clamping electrical pole of the instrument board can be automatically located through the instrument board to realize the automatic positioning and fixing of the instrument board; the conveyor roller and conveyor motor of the conveying component through the instrument board to realize the transmission of the instrument board; The buckle buckle and electric fixture of the component are automatically installed through the buckle to achieve automatic installation of the buckle.
The automatic positioning and fixation of the instrument panel is achieved, and the problem of crooked or falling off the dashboard caused by improper installation of the buckle is avoided, and the installation efficiency and accuracy are improved.
Smart Images

Figure CN222405403U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of automatic installation buckles of instrument panels, in particular to an automatic installation buckle device of an instrument panel. Background Art
[0002] Auto parts are the units that make up the whole of auto parts processing and the products that serve auto parts processing. Traditional auto parts can be roughly divided into seven categories, namely, engine, transmission system, steering system, braking system, driving system, body accessories and electronic appliances. The automatic installation buckle device of the dashboard is a device used in the processing of auto parts to buckle and install the dashboard of the car, that is, to snap and assemble the buckle structure at the corresponding position on the auxiliary dashboard. Before the dashboard is automatically installed with buckles, the dashboard needs to be positioned and fixed. The existing technology is difficult to automatically position and fix the dashboard, which will cause some buckles to fail to be installed in place, resulting in the problem of the dashboard being crookedly installed and reworked, or falling off due to long-term vibration. Utility Model Content
[0003] In view of the problems in the related art, the utility model proposes an automatic installation buckle device for an instrument panel to overcome the above technical problems existing in the existing related art.
[0004] To this end, the specific technical solutions adopted by the utility model are as follows:
[0005] An automatic installation buckle device for an instrument panel comprises a buckle installation mobile frame, an instrument panel automatic positioning component is arranged on one side of the buckle installation mobile frame, an instrument panel conveying component is arranged inside the buckle installation mobile frame, and an automatic buckle installation component is arranged on one side of the instrument panel conveying component;
[0006] In order to achieve the purpose of automatic positioning of the instrument panel, the automatic positioning component of the instrument panel includes a material blocking mounting frame, the material blocking mounting frame is connected to the buckle mounting movable frame, a material blocking electric push rod is connected inside the material blocking mounting frame, the output end of the material blocking electric push rod is connected to a material blocking plate, the material blocking plate and the material blocking mounting frame are slidably matched, a trigger mounting groove is opened inside the material blocking plate, a trigger spring is installed inside the trigger mounting groove, a weight sensor is connected to one side of the trigger spring, clamping mounting frames are symmetrically connected on both sides of the buckle mounting movable frame, clamping electric push rods are symmetrically installed inside the clamping mounting frame, and the output end of the clamping electric push rod is connected to a clamping plate.
[0007] Furthermore, a PLC controller is installed on one side of the snap-on mounting mobile frame, and the model of the PLC controller is S-.
[0008] Furthermore, the material-blocking electric push rod, the weight sensor and the clamping electric push rod are electrically connected to the PLC controller respectively.
[0009] Furthermore, in order to achieve the purpose of instrument panel conveying, the instrument panel conveying assembly includes conveying rollers, which are symmetrically and movably installed inside the snap-on mounting mobile frame, one end of the conveying rollers is connected to a conveying motor, and a transmission belt is provided around the conveying rollers. The ends of the two conveying rollers away from the conveying motor are connected to a transmission sprocket, and a transmission chain is provided around the transmission sprocket.
[0010] Furthermore, the conveying motor is electrically connected to the PLC controller.
[0011] Furthermore, a mounting pad is provided inside the snap-fit mounting movable frame, and the mounting pad is fixedly connected to the snap-fit mounting movable frame.
[0012] Furthermore, in order to achieve the purpose of automatic installation of the buckle, the automatic installation component of the buckle includes a buckle mounting frame, one side of the buckle mounting frame is connected to a push rod fixing frame, an installation electric push rod is installed inside the push rod fixing frame, and an electric clamp is connected to the output end of the installation electric push rod.
[0013] Furthermore, the model of the electric clamp is EPG-HP, and the electric clamp and the installation electric push rod are electrically connected to the PLC controller.
[0014] Compared with the prior art, the utility model provides an automatic installation buckle device for an instrument panel, which has the following beneficial effects:
[0015] (1) The present invention improves upon the prior art. In actual use, the instrument panel can be automatically positioned and fixed by means of an automatic instrument panel positioning assembly, thereby resolving the problem in the prior art where some buckles fail to be properly installed, and effectively preventing the instrument panel from being installed crookedly or falling off due to long-term vibration.
[0016] (2) In actual use, by setting up a buckle mounting frame and a push rod fixing frame, the purpose of facilitating the fixed installation of the electric push rod is achieved. The electric clamp clamps the buckle, and by installing the electric push rod, the electric clamp drives the buckle to be installed into the dashboard, thereby achieving the purpose of automatically installing the buckle. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0018] Figure 1 It is a schematic diagram of the main structure of an automatic installation buckle device for an instrument panel according to an embodiment of the utility model;
[0019] Figure 2It is a three-dimensional diagram of an automatic installation buckle device for an instrument panel according to an embodiment of the utility model;
[0020] Figure 3 It is a structural schematic diagram of an instrument panel automatic positioning component in an instrument panel automatic installation buckle device according to an embodiment of the utility model;
[0021] Figure 4 The utility model is a schematic diagram of the structure of an instrument panel conveying assembly in an automatic instrument panel installation buckle device according to an embodiment of the utility model.
[0022] In the figure:
[0023] 1. Snap-on mounting mobile frame; 2. Instrument panel automatic positioning assembly; 201. Material blocking mounting frame; 202. Material blocking electric push rod; 203. Material blocking plate; 204. Trigger mounting slot; 205. Trigger spring; 206. Weight sensor; 207. Clamping mounting frame; 208. Clamping electric push rod; 209. Clamping plate; 3. Instrument panel conveying assembly; 301. Conveying roller; 302. Conveying motor; 303. Transmission belt; 304. Transmission sprocket; 305. Transmission chain; 4. Snap-on automatic mounting assembly; 401. Snap-on mounting frame; 402. Push rod fixing frame; 403. Install electric push rod; 404. Electric clamp; 5. PLC controller; 6. Install pad. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] The present invention is now further described in conjunction with the accompanying drawings and specific implementation methods. Figure 1-Figure 4 As shown, according to an embodiment of the utility model, an automatic installation buckle device for an instrument panel comprises a buckle installation mobile frame 1, a dashboard automatic positioning component 2 is provided on one side of the buckle installation mobile frame 1 to achieve the purpose of automatic positioning of the instrument panel, an instrument panel conveying component 3 is provided inside the buckle installation mobile frame 1 to achieve the purpose of conveying the instrument panel, and a buckle automatic installation component 4 is provided on one side of the instrument panel conveying component 3 to achieve the purpose of automatic buckle installation.
[0026] like Figure 1-4As shown, the automatic positioning component 2 of the instrument panel includes a material blocking mounting frame 201, which is connected to the snap-on mounting movable frame 1, and a material blocking electric push rod 202 is connected inside the material blocking mounting frame 201, and a material blocking plate 203 is connected to the output end of the material blocking electric push rod 202, and the material blocking plate 203 is slidably matched with the material blocking mounting frame 201, and a trigger mounting groove 204 is opened inside the material blocking plate 203, and a trigger spring 205 is installed inside the trigger mounting groove 204, and a weight sensor 206 is connected to one side of the trigger spring 205, and clamping mounting frames 207 are symmetrically connected on both sides of the snap-on mounting movable frame 1, and clamping electric push rods 208 are symmetrically installed inside the clamping mounting frame 207, and a clamping plate 209 is connected to the output end of the clamping electric push rod 208, and a PLC controller 5 is installed on one side of the snap-on mounting movable frame 1, and the material blocking electric push rod 202, the weight sensor 206 and the clamping electric push rod 208 are electrically connected to the PLC controller 5 respectively.
[0027] Through the above technical solution, the material is first transported through the dashboard conveying component 3. When the material contacts the weight sensor 206, the weight sensor 206 enters the trigger installation slot 204 through the trigger spring 205. At this time, the weight sensor 206 is triggered. The weight sensor 206 stops the dashboard conveying component 3 through the PLC controller 5. At the same time, the clamping electric push rod 208 drives the clamping plate 209 to move under the fixation of the clamping mounting frame 207, so that the clamping plate 209 clamps the dashboard. At this time, the purpose of automatic positioning can be achieved. After the installation is completed, the PLC controller 5 orders the material blocking electric push rod 202 to drive the material blocking plate 203 to move, so as to stop blocking the material.
[0028] like Figure 1-4 As shown, the dashboard conveying assembly 3 includes a conveying roller 301, which is symmetrically and movably installed inside the snap-on mounting mobile frame 1, one end of the conveying roller 301 is connected to a conveying motor 302, and a transmission belt 303 is provided on the periphery of the conveying roller 301. One end of the two conveying rollers 301 away from the conveying motor 302 is connected to a transmission sprocket 304, and a transmission chain 305 is provided on the periphery of the transmission sprocket 304. The conveying motor 302 is electrically connected to the PLC controller 5, and a mounting pad 6 is provided inside the snap-on mounting mobile frame 1, and the mounting pad 6 is fixedly connected to the snap-on mounting mobile frame 1.
[0029] Through the above technical solution, by setting up a conveying motor 302, the conveying motor 302 can drive one of the conveying rollers 301 to rotate. When one of the conveying rollers 301 rotates, the transmission belt 303 can be driven to rotate in a circle through the transmission sprocket 304 and the transmission chain 305, thereby achieving the purpose of facilitating the conveying of materials.
[0030] like Figure 1-4As shown, the automatic buckle installation component 4 includes a buckle installation frame 401, and a push rod fixing frame 402 is connected to one side of the buckle installation frame 401. An installation electric push rod 403 is installed inside the push rod fixing frame 402. The output end of the installation electric push rod 403 is connected to an electric clamp 404. The model of the electric clamp 404 is EPG-HP. The electric clamp 404 and the installation electric push rod 403 are electrically connected to the PLC controller 5.
[0031] Through the above technical scheme, by setting up the buckle mounting frame 401 and the push rod fixing frame 402, the purpose of facilitating the fixed installation of the electric push rod 403 is achieved. The electric clamp 404 clamps the buckle, and by installing the electric push rod 403, the electric clamp 404 drives the buckle to be installed into the dashboard, thereby achieving the purpose of automatically installing the buckle.
[0032] The electric push rod 403 and the electric clamp 404 can be installed in actual use by moving the guide rail screw in the prior art, and the buckle on the adjacent transmission belt can be clamped to the top of the dashboard through the electric clamp 404 for installation. The guide rail screw transmission is a common existing technology, so it will not be elaborated on.
[0033] In order to facilitate understanding of the above technical solution of the present invention, the working principle or operation method of the present invention in the actual process is described in detail below.
[0034] Working principle: First, the material is conveyed through the instrument panel conveying component 3. When the material contacts the weight sensor 206, the weight sensor 206 enters the trigger installation slot 204 through the trigger spring 205. At this time, the weight sensor 206 is triggered. The weight sensor 206 stops the instrument panel conveying component 3 through the PLC controller 5. At the same time, the clamping electric push rod 208 drives the clamping plate 209 to move under the fixation of the clamping mounting frame 207, so that the clamping plate 209 clamps the instrument panel. At this time, the purpose of automatic positioning can be achieved. After the installation is completed, the PLC controller 5 orders the material blocking electric push rod 202 to drive the material blocking plate 203 to move, and the material blocking can be stopped;
[0035] By setting the conveying motor 302, the conveying motor 302 can drive one of the conveying rollers 301 to rotate. When one of the conveying rollers 301 rotates, the transmission belt 303 can be driven to rotate in a circle through the transmission sprocket 304 and the transmission chain 305, so as to facilitate the conveying of materials.
[0036] By setting up the buckle mounting frame 401 and the push rod fixing frame 402, the purpose of facilitating the fixed installation of the electric push rod 403 is achieved. The electric clamp 404 clamps the buckle, and by installing the electric push rod 403, the electric clamp 404 drives the buckle to be installed into the dashboard, thereby achieving the purpose of automatically installing the buckle.
[0037] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. An automatic installation buckle device for an instrument panel, characterized in that: The invention comprises a snap-fit installation mobile frame (1), a dashboard automatic positioning component (2) is provided on one side of the snap-fit installation mobile frame (1), a dashboard conveying component (3) is provided inside the snap-fit installation mobile frame (1), and a snap-fit automatic installation component (4) is provided on one side of the dashboard conveying component (3); The instrument panel automatic positioning component (2) comprises a material blocking mounting frame (201), wherein the material blocking mounting frame (201) is connected to the buckle mounting movable frame (1), a material blocking electric push rod (202) is connected inside the material blocking mounting frame (201), an output end of the material blocking electric push rod (202) is connected to a material blocking plate (203), the material blocking plate (203) and the material blocking mounting frame (201) are slidably matched, a trigger mounting groove (204) is provided inside the material blocking plate (203), a trigger spring (205) is installed inside the trigger mounting groove (204), a weight sensor (206) is connected to one side of the trigger spring (205), clamping mounting frames (207) are symmetrically connected to both sides of the buckle mounting movable frame (1), a clamping electric push rod (208) is symmetrically installed inside the clamping mounting frame (207), and a clamping plate (209) is connected to the output end of the clamping electric push rod (208).
2. The automatic installation buckle device for an instrument panel according to claim 1, characterized in that: A PLC controller (5) is installed on one side of the buckle-mounted mobile frame (1).
3. The automatic installation buckle device for an instrument panel according to claim 2, characterized in that: The material-blocking electric push rod (202), the weight sensor (206) and the clamping electric push rod (208) are electrically connected to the PLC controller (5) respectively.
4. The automatic installation buckle device for an instrument panel according to claim 3, characterized in that: The instrument panel conveying assembly (3) comprises a conveying roller (301), wherein the conveying roller (301) is symmetrically and movably mounted inside the buckle mounting movable frame (1), one end of the conveying roller (301) is connected to a conveying motor (302), a transmission belt (303) is arranged around the periphery of the conveying roller (301), and one end of the two conveying rollers (301) away from the conveying motor (302) is connected to a transmission sprocket (304), and a transmission chain (305) is arranged around the periphery of the transmission sprocket (304).
5. The automatic installation buckle device for an instrument panel according to claim 4, characterized in that: The conveying motor (302) is electrically connected to the PLC controller (5).
6. The automatic installation buckle device for an instrument panel according to claim 5, characterized in that: A mounting pad (6) is provided inside the snap-fit mounting movable frame (1), and the mounting pad (6) is fixedly connected to the snap-fit mounting movable frame (1).
7. The automatic installation buckle device for an instrument panel according to claim 6, characterized in that: The buckle automatic installation component (4) comprises a buckle installation frame (401), one side of the buckle installation frame (401) is connected to a push rod fixing frame (402), an installation electric push rod (403) is installed inside the push rod fixing frame (402), and the output end of the installation electric push rod (403) is connected to an electric clamp (404).
8. The automatic installation buckle device for an instrument panel according to claim 7, characterized in that: The model of the electric clamp (404) is EPG-HP. The electric clamp (404) and the installation electric push rod (403) are electrically connected to the PLC controller (5).