Shearing device for diffusion plate production

By designing an automated shear device for the production of diffusion boards, using technical means such as the conveyor belt and pressure sensor to solve the problem of inconvenience in operation that requires manual push in existing technologies, and achieve efficient automated cutting.

CN222405909UActive Publication Date: 2025-01-28江苏东福光电科技有限公司
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Patent Information

Application Number
CN202421375837.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-14
Publication Date
2025-01-28
Estimated Expiration
2034-06-14

AI Technical Summary

Technical Problem

Existing cutting equipment requires manual push during the diffusion plate production process, which is inconvenient to operate and inefficient.

Method used

A shear device that includes a conveyor belt, operating table and cutting table is designed. Move the diffuser board through the conveyor belt. The pressure sensor and controller are combined with the air pump and the electric push rod to achieve automated cutting.

Benefits of technology

The automated cutting of the diffusion board has improved the production efficiency and reduced the inconvenience of manual operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of diffusion plate production, in particular to a shearing device for diffusion plate production, which comprises a conveying belt, an operating table and a cutting table, the cutting table is mounted between the conveying belt and the operating table, the upper ends of the conveying belt, the operating table and the cutting table are flush, the cutting table is box-shaped, and an air pipe is fixedly mounted at one end of the cutting table. A diffusion plate is placed at the upper end of the conveying belt by a worker, the conveying belt drives the diffusion plate to move towards one side of the operation table, one end of the diffusion plate slides through the cutting table and then is connected with one side of the baffle, and the air extracting pump is started to adsorb the diffusion plate; and meanwhile, the controller drives an electric push rod II to drive a mounting frame to move downwards and starts a motor and an electric sliding rail at the same time to cut the diffusion plate, and after cutting is completed, the controller controls the electric push rod to drive a push plate to reset to conduct primary pushing and collecting work, and the diffusion plate is pushed into a collecting box.
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Description

Technical Field

[0001] The utility model relates to the technical field of diffusion plate production, in particular to a shearing device used for diffusion plate production. Background Art

[0002] The diffuser uses chemical or physical means to utilize the physical phenomena of refraction, reflection and scattering when light encounters two media with different refractive indices (densities) on the way. By adding inorganic or organic light diffusers to PMMA, PC, PS, PP, hips and other substrates, or by arranging an array of micro-feature structures on the surface of the substrate, the light is artificially adjusted to cause the light to refract, reflect and scatter in different directions, thereby changing the light's path and achieving full dispersion of the incident light to produce an optical diffusion effect. There are three types of light diffusers.

[0003] In the prior art, during the production process of the diffuser plate, a cutting device is required to cut a long diffuser plate into a plurality of small diffuser plates of equal length. However, the existing cutting device usually requires manual operation to push and place the diffuser plate for cutting, which is very inconvenient. Utility Model Content

[0004] The purpose of the utility model is to provide a shearing device for the production of diffusion plates to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a shearing device for the production of diffusion plates, comprising: a conveyor belt, an operating table and a cutting table, the cutting table is installed between the conveyor belt and the operating table, the conveyor belt, the operating table and the upper ends of the cutting table are flush, the cutting table is box-shaped, an air pipe is fixedly installed at one end of the cutting table, and a cutting groove and air holes are arranged at the upper end;

[0006] The upper end of the operating table is slidably connected with a baffle, and one side of the upper end of the cutting table is slidably connected with a push plate;

[0007] A connecting plate is arranged at the upper end of the cutting table, a mounting frame is movably mounted at the lower end of the connecting plate, a rotating shaft is rotatably connected in the mounting frame, and a cutting blade is fixedly mounted on the rotating shaft.

[0008] Preferably, a collection box is placed at the lower end of the cutting table away from the push plate.

[0009] Preferably, a mounting plate is fixedly mounted on one end of the operating table, an electric push rod 1 is fixedly mounted on one end of the mounting plate, and an output end of the electric push rod 1 is fixedly connected to an outer end of the push plate.

[0010] Preferably, a movable plate is fixedly mounted on the upper end of the operating table, a pressure sensor is mounted on one end of the movable plate, and the other end of the pressure sensor is fixedly connected to one end of the baffle.

[0011] Preferably, the connecting plate is located directly above the cutting table, and the lower end of the connecting plate is connected to a fixed plate through an electric slide rail, and two electric push rods are fixedly installed on the left and right sides of the lower end of the fixed plate, the lower end of the two electric push rods is fixedly connected to the upper end of the mounting frame, and a push-type switch is fixedly installed in the middle of the lower end of the fixed plate.

[0012] Preferably, a telescopic rod is fixedly installed at the center of the upper end of the installation frame, and a spring is sleeved on the outer side of the telescopic rod. When the output end of the second electric push rod is retracted, the upper end of the telescopic rod contacts the lower end of the push switch.

[0013] Preferably, a motor is fixedly mounted on one end of the mounting frame, and an output end of the motor is fixedly connected to one end of the rotating shaft via a coupling.

[0014] Compared with the prior art, the beneficial effects of the utility model are:

[0015] The worker places the diffusion plate on the upper end of the conveyor belt, and the conveyor belt drives the diffusion plate to move to one side of the operating table. One end of the diffusion plate slides over the cutting table and is connected to one side of the baffle. After the pressure sensor senses the pressure, it sends a signal to the controller. The controller controls the conveyor belt to stop rotating, and the vacuum pump starts to adsorb the diffusion plate. At the same time, the controller drives the electric push rod 2 to drive the installation frame to move downward while starting the motor and the electric slide rail to cut the diffusion plate. After the cutting is completed, the electric push rod 2 and the electric slide rail bring the installation frame and the cutting piece to reset, and the upper end of the telescopic rod contacts the lower end of the push switch. When the push switch is triggered by the telescopic rod, a signal is sent to the controller. The controller controls the electric push rod 1 to reset the push plate and perform a pushing and collecting operation to push the diffusion plate into the collection box. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a top view of the structure of the utility model;

[0017] Figure 2 This is a side view of the structure of the utility model;

[0018] Figure 3 This is a schematic diagram of the installation of the cutting disc of the utility model.

[0019] In the figure: 1. conveyor belt; 2. operating table; 3. cutting table; 4. air hole; 5. cutting groove; 6. air pipe; 7. mounting plate; 9. moving plate; 10. pressure sensor; 11. baffle; 12. electric push rod 1; 13. push plate; 14. collecting box; 15. connecting plate; 16. mounting frame; 17. electric push rod 2; 18. push switch; 19. telescopic rod; 20. spring; 21. rotating shaft; 22. motor; 23. cutting disc; 24. electric slide rail; 25. fixing plate. DETAILED DESCRIPTION

[0020] In order to make the purpose and technical solution of the utility model clearly and completely described, and the advantages more clearly understood, the embodiments of the utility model are further described in detail in conjunction with the accompanying drawings. It should be understood that the specific embodiments described here are part of the embodiments of the utility model, not all of the embodiments, and are only used to explain the embodiments of the utility model, and are not used to limit the embodiments of the utility model. All other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0021] See also Figure 1-Figure 3 The utility model provides a technical solution: a shearing device for the production of diffusion plates, comprising: a conveyor belt 1, an operating table 2 and a cutting table 3, the cutting table 3 is installed between the conveyor belt 1 and the operating table 2, the conveyor belt 1, the operating table 2 and the upper ends of the cutting table 3 are flush, the cutting table 3 is box-shaped, an air pipe 6 is fixedly installed at one end of the cutting table 3, and is connected to an air pump through the air pipe 6, and a cutting groove 5 and an air hole 4 are arranged at the upper end. When the air pump is started, negative pressure is generated in the cutting table 3, and then the diffusion plate is adsorbed through the air hole 4 to prevent the diffusion plate from displacement during cutting.

[0022] A baffle 11 is slidably connected to the upper end of the operating table 2, a push plate 13 is slidably connected to one side of the upper end of the cutting table 3, a movable plate 9 is fixedly installed on the upper end of the operating table 2, a pressure sensor 10 is installed at one end of the movable plate 9, the other end of the pressure sensor 10 is fixedly connected to one end of the baffle 11, the pressure sensor 10 is electrically connected to the controller, the controller is fixedly installed on the inner side of the mounting plate 7, and the controller is also electrically connected to the conveyor belt 1. The worker places the diffusion plate on the upper end of the conveyor belt 1, and the conveyor belt 1 drives the diffusion plate to move to one side of the operating table 2. One end of the diffusion plate slides over the cutting table 3 and is connected to one side of the baffle 11. After the pressure sensor 10 senses the pressure, it sends a signal to the controller, and the controller controls the conveyor belt 1 to stop rotating.

[0023] A collection box 14 is placed at the lower end of the cutting table 3 away from the push plate 13, a mounting plate 7 is fixedly installed at one end of the operating table 2, an electric push rod 12 is fixedly installed at one end of the mounting plate 7, an output end of the electric push rod 12 is fixedly connected to the outer end of the push plate 13, the electric push rod 12 is electrically connected to the controller, and the electric push rod 12 drives the push plate 13 to push the cut diffusion plate on the cutting table 3 into the collection box 14.

[0024] A connecting plate 15 is provided at the upper end of the cutting table 3, and a mounting frame 16 is movably installed at the lower end of the connecting plate 15. A rotating shaft 21 is rotatably connected in the mounting frame 16, and a cutting blade 23 is fixedly installed on the rotating shaft 21. The connecting plate 15 is located directly above the cutting table 3. The lower end of the connecting plate 15 is connected to a fixed plate 25 through an electric slide rail 24. The electric slide rail 24 is electrically connected to the controller. The electric slide rail 24 can drive the cutting blade 23 in the horizontal direction of the upper end of the cutting table 3. Electric push rods 17 are fixedly installed on both sides of the lower end of the fixed plate 25. The electric push rods 17 are electrically connected to the controller. The electric push rods 17 can drive the cutting blade 23 Move in the vertical direction at the upper end of the cutting table 3, the lower end of the electric push rod 17 is fixedly connected to the upper end of the mounting frame 16, a push switch 18 is fixedly installed at the middle of the lower end of the fixing plate 25, the push switch 18 is electrically connected to the controller, a telescopic rod 19 is fixedly installed at the center of the upper end of the mounting frame 16, and a spring 20 is sleeved on the outer side of the telescopic rod 19. When the output end of the electric push rod 17 is recovered, the upper end of the telescopic rod 19 contacts the lower end of the push switch 18. When the push switch 18 is triggered by the telescopic rod 19, a signal is sent to the controller, and the controller controls the electric push rod 12 to carry the push plate 13 to perform a pushing and retracting operation.

[0025] A motor 22 is fixedly mounted at one end of the mounting frame 16 , an output end of the motor 22 is fixedly connected to one end of the rotating shaft 21 via a coupling, the motor 22 is electrically connected to the controller, and the motor 22 drives the cutting blade 23 to rotate to cut the diffusion plate on the cutting table 3 .

[0026] During actual use, the worker places the diffusion plate on the upper end of the conveyor belt 1, and the conveyor belt 1 drives the diffusion plate to move to one side of the operating table 2. One end of the diffusion plate slides over the cutting table 3 and is connected to one side of the baffle 11. After the pressure sensor 10 senses the pressure, it sends a signal to the controller. The controller controls the conveyor belt 1 to stop rotating, and the vacuum pump is started to adsorb the diffusion plate. At the same time, the controller drives the electric push rod 17 to drive the installation frame 16 to move downward while starting the motor 22 and the electric slide rail 24 to cut the diffusion plate. After the cutting is completed, the electric push rod 17 and the electric slide rail 24 bring the installation frame 16 and the cutting piece 23 to reset, and the upper end of the telescopic rod 19 contacts the lower end of the push switch 18. When the push switch 18 is triggered by the telescopic rod 19, a signal is sent to the controller. The controller controls the electric push rod 12 to bring the push plate 13 to reset and perform a pushing and collecting operation to push the diffusion plate into the collection box 14. The above work is performed reciprocatingly to complete the cutting of the diffusion sheet.

[0027] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A shearing device for the production of a diffusion plate, comprising: A conveyor belt (1), an operating table (2) and a cutting table (3), wherein the cutting table (3) is installed between the conveyor belt (1) and the operating table (2), and the upper ends of the conveyor belt (1), the operating table (2) and the cutting table (3) are flush with each other. The cutting table (3) is characterized in that: the cutting table (3) is box-shaped, an air pipe (6) is fixedly installed at one end of the cutting table (3), and a cutting groove (5) and an air hole (4) are arranged at the upper end; The upper end of the operating table (2) is slidably connected to a baffle (11), and one side of the upper end of the cutting table (3) is slidably connected to a push plate (13); A connecting plate (15) is arranged at the upper end of the cutting table (3), a mounting frame (16) is movably mounted at the lower end of the connecting plate (15), a rotating shaft (21) is rotatably connected in the mounting frame (16), and a cutting blade (23) is fixedly mounted on the rotating shaft (21).

2. A shearing device for diffuser plate production according to claim 1, characterized in that: A collecting box (14) is placed at the lower end of the cutting table (3) away from the push plate (13).

3. A shearing device for diffuser plate production according to claim 1, characterized in that: A mounting plate (7) is fixedly mounted on one end of the operating table (2), an electric push rod (12) is fixedly mounted on one end of the mounting plate (7), and the output end of the electric push rod (12) is fixedly connected to the outer end of the push plate (13).

4. A shearing device for diffuser plate production according to claim 1, characterized in that: A movable plate (9) is fixedly mounted on the upper end of the operating table (2), a pressure sensor (10) is mounted on one end of the movable plate (9), and the other end of the pressure sensor (10) is fixedly connected to one end of the baffle (11).

5. A shearing device for diffuser plate production according to claim 1, characterized in that: The connecting plate (15) is located directly above the cutting table (3); the lower end of the connecting plate (15) is connected to a fixing plate (25) via an electric slide rail (24); electric push rods (17) are fixedly installed on both left and right sides of the lower end of the fixing plate (25); the lower end of the electric push rods (17) are fixedly connected to the upper end of the mounting frame (16); and a push switch (18) is fixedly installed in the middle of the lower end of the fixing plate (25).

6. A shearing device for diffuser plate production according to claim 5, characterized in that: A telescopic rod (19) is fixedly mounted at the center of the upper end of the mounting frame (16), and a spring (20) is sleeved on the outer side of the telescopic rod (19). When the output end of the second electric push rod (17) is retracted, the upper end of the telescopic rod (19) contacts the lower end of the push switch (18).

7. A shearing device for diffuser plate production according to claim 6, characterized in that: A motor (22) is fixedly mounted on one end of the mounting frame (16), and an output end of the motor (22) is fixedly connected to one end of a rotating shaft (21) via a coupling.