Copper foil cutting machine
By using the X -axis and Y axis adjustment mechanism and servo motor in the copper foil cutting machine, the existing copper foil cutting equipment relying on operator skills and unstable cutting accuracy of the existing copper foil. The precise copper foil cutting has extended the life of the tool and reduced the hidden safety hazards.
Patent Information
- Application Number
- CN202420260626.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-02
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2034-02-02
AI Technical Summary
The existing copper foil edge cutting equipment relies on operator skills, and the cutting accuracy is unstable, which is prone to notches, copper powder, and copper chips. The tool life is short, which affects product quality and safety performance.
Designed a copper foil cutting machine, using the X -axis and Y axis adjustment mechanism, combined with the servo motor drive, to realize the accurate position adjustment and stable driver of the cutting knife, equipped with a vacuum pipe interface to remove the dust generated by the cutting material, and bring it with There is a protective cover to reduce the risk of contact between the human body and the knife.
The operating convenience and cutting accuracy of the cutting machine are improved, the life of the cutting knife is extended, and the flatness and gaps of copper foil incision are ensured, and production costs and safety risks are reduced.
Smart Images
Figure CN222405949U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of automated machinery, in particular to a copper foil cutting machine. Background Art
[0002] Copper foil plays a vital role in the electronics, communications and photovoltaic industries. The accuracy and quality of copper foil trimming directly affect the performance and reliability of the final product. The copper foil trimming process is of great significance for improving product quality, stability and reducing production costs.
[0003] The presence of gaps in the copper foil cutting edge will have a serious impact on the reliability and stability of the product. The gaps may cause the copper foil to break or break in the downstream processing process, affecting production efficiency and cost control. If this phenomenon exists in the end product, there is a risk of affecting the normal operation of the entire system. More seriously, the gaps may gradually expand during the service life of the product, eventually causing product failures and even affecting the safety performance of the entire system. Therefore, the problem of gaps in the copper foil cutting edge will bring potential product quality risks and safety hazards.
[0004] The shortcomings of the current conventional cutting mechanism:
[0005] 1. It is highly dependent on the operator's skill level and requires very skilled operators to operate.
[0006] 2. The cutting speed, pressure, angle, etc. are unstable and unadjustable, with poor compatibility and stability, and are prone to producing gaps, copper powder, and copper chips;
[0007] 3. Cutting accuracy cannot be guaranteed; the tool is prone to heat and wear, and the tool life is short. Utility Model Content
[0008] In order to overcome the above-mentioned defects, the purpose of the utility model is to provide a copper foil cutting machine with a simple structure, easy to use, adaptable to the processing of materials of different specifications and sizes, and capable of greatly improving the working efficiency of the cutting machine.
[0009] In order to achieve the above purpose, the technical solution adopted by the utility model is:
[0010] A copper foil cutting machine comprises a mounting bracket, a mounting seat, an X-axis adjustment mechanism, a Y-axis adjustment mechanism, a driving motor, and a cutter mounting shaft; wherein the mounting seat is arranged on the mounting bracket, the X-axis adjustment mechanism is arranged on the mounting seat, the Y-axis adjustment mechanism is arranged on the X-axis adjustment mechanism, and the cutter mounting shaft is connected to the output shaft of the driving motor.
[0011] Furthermore, the copper foil cutting machine also includes a motor mounting frame, which is arranged on the Y-axis adjustment mechanism. The motor mounting frame is connected to the Y-axis adjustment mechanism through a bearing connecting sleeve to achieve adjustment of the axial position of the cutter to meet the requirements of forming different cutting point positions between the cutter and the guide roller.
[0012] Furthermore, the drive motor is arranged on the motor mounting frame, and the output shaft of the drive motor is connected to the cutter mounting shaft to provide the cutter with a stable and uniform driving force.
[0013] Furthermore, the cutter installation shaft is installed on the motor installation frame, and the cutter installation shaft drives the cutter to operate stably, and the cutter is convenient to disassemble and install.
[0014] Furthermore, the copper foil cutting machine also includes a dust suction pipe interface, which is connected to a negative pressure fan to promptly remove copper powder and copper chips generated during the cutting process, while eliminating the hidden dangers of heat accumulation during the cutting process, which causes high temperature affecting the service life of the cutter and abnormal incision.
[0015] Furthermore, the X-axis adjustment mechanism includes an adjustment table, a slide rail arranged on the adjustment table, a slide movably connected to the slide rail, and an adjustment component for controlling the position stroke of the slide rail. The adjustment component includes an adjustment mounting block and an adjustment rod passed through the adjustment mounting block. The adjustment rod is also connected to the slide. The position adjustment of the cutter in the X-axis direction is achieved by using the adjustment rod to adjust the movement of the slide.
[0016] The Y-axis adjustment mechanism includes an adjustment platform, an adjustment component arranged on the adjustment platform, the adjustment component includes an adjustment mounting block, and an adjustment rod passing through the adjustment mounting block, the adjustment rod is also connected to the motor mounting frame, and the motor mounting frame is moved and adjusted by using the adjustment rod to achieve the position adjustment of the cutter in the Y-axis direction.
[0017] Compared with the prior art, the beneficial effects of the utility model are:
[0018] 1. This mechanism is easy to install and operate; through horizontal and vertical adjustments, it can meet the requirements of foil cutting of different sizes and different cutting angles.
[0019] 2. The size of the cutter installation and the pressure cover match each other; the incision position is fully exposed, which improves the strength of the cutter operation, improves the swing of the cutter when it runs at high speed, and reduces the depth of cutting damage caused by accidental contact between the human body and the cutter.
[0020] 3. The mechanism is equipped with a protective cover to reduce the chance of human body contact with the cutter and prevent accidental injury
[0021] 4. The mechanism is equipped with a suction pipe interface connected to the fan, which can timely remove foreign matter and debris during the cutting process to prevent foreign matter and debris from sticking to the copper foil and affecting product quality and safety performance. The heat generated by the cutter during the cutting process is removed by suction, effectively extending the service life of the tool; eliminating the hidden danger of heat accumulation leading to high temperature of the cutter, accelerating the damage of the cutter and affecting product quality.
[0022] 5. The mechanism uses a servo motor as the driving power source of the cutter, with high precision: closed-loop control of position, speed and torque is realized; the speed is stable and adjustable: high-speed performance is good, and the rated speed can generally reach 2000-3000 rpm; good adaptability: strong overload resistance, can withstand loads three times the rated torque, and is particularly suitable for occasions with instantaneous load fluctuations and requirements for rapid starting; stable: stable operation, suitable for occasions with high-speed response requirements; linear speed synchronization timeliness: the dynamic response time of motor acceleration and deceleration is short, generally within tens of milliseconds;
[0023] In summary, this mechanism is easy to install and operate, and has the advantages of wide compatibility of cutting material sizes, high precision, stable cutting process, and long service life of the cutter. The cut copper foil has a smooth incision, no notches, folding marks, copper powder, or copper chips.
[0024] In order to more clearly illustrate the structural features and effects of the present invention, it is described in detail below in conjunction with the accompanying drawings and specific embodiments. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 The figure shows a three-dimensional structure diagram of the copper foil cutting machine of the utility model;
[0026] Figure 2 Shown is a schematic diagram of the main structure of the copper foil cutting machine of the present invention. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0028] Example: See attached Figure 1The present embodiment provides a copper foil cutting machine, comprising a mounting bracket 1, a mounting seat 2, an X-axis adjustment mechanism 3, a Y-axis adjustment mechanism 4, a motor mounting bracket 5, a drive motor 6, a cutter mounting shaft 7, and a dust suction pipe interface 8; wherein the mounting seat 2 is arranged on the mounting bracket 1, the X-axis adjustment mechanism 3 is arranged on the mounting seat 2, the Y-axis adjustment mechanism 4 is arranged on the X-axis adjustment mechanism 3, and the cutter mounting shaft 7 is connected to the output shaft of the drive motor 6.
[0029] The motor mounting frame 5 is arranged on the Y-axis adjustment mechanism 4, and the motor mounting frame 5 is connected to the Y-axis adjustment mechanism 4 through a bearing connecting sleeve, so as to adjust the axial position of the cutter and meet the requirements of forming different cutting point positions between the cutter and the guide roller.
[0030] The driving motor 6 is arranged on the motor mounting frame 5, and the output shaft of the driving motor 6 is connected with the cutter mounting shaft 7 to provide a stable and uniform driving force for the cutter.
[0031] The cutter installation shaft 7 is installed on the motor installation frame 5, and the cutter installation shaft 7 drives the cutter to operate stably, and the cutter is convenient to disassemble and assemble.
[0032] The dust suction pipe interface 8 is connected to the negative pressure fan, which can timely remove the copper powder and copper chips generated in the cutting process, and at the same time eliminate the hidden dangers of heat accumulation caused by the cutting knife during the cutting process, which may affect the service life of the cutter and cause abnormal incision.
[0033] The X-axis adjustment mechanism 3 includes an adjustment table 3A, a slide rail 3B arranged on the adjustment table 3A, a slide 3C movably connected to the slide rail 3B, and an adjustment component for controlling the position stroke of the slide rail 3B. The adjustment component includes an adjustment mounting block 3D, and an adjustment rod 3E passing through the adjustment mounting block 3D. The adjustment rod 3E is also connected to the slide 3C. The adjustment rod 3E is used to move and adjust the slide 3C to achieve the position adjustment of the cutter in the X-axis direction.
[0034] The Y-axis adjustment mechanism 4 includes an adjustment platform 4A, an adjustment component arranged on the adjustment platform 4A, the adjustment component includes an adjustment mounting block 4B, and an adjustment rod 4C passing through the adjustment mounting block 4B, the adjustment rod 4C is also connected to the motor mounting frame 5, and the motor mounting frame 5 is moved and adjusted by using the adjustment rod 4C to achieve the position adjustment of the cutter in the Y-axis direction.
[0035] See also Figure 2 The copper foil is pulled by the conveyor frame, conveyed by the guide roller 9, and then guided and conveyed by the guide roller 10, and the copper foil is guided and conveyed to the next process. The cutting machine is installed on the bracket, and the cutter on the cutting machine is adjusted to be tangent to the guide roller 9. When the copper foil passes this tangent point, the cutter cuts the copper foil and then guides and conveys it to the next process through the guide roller 10, while the copper foil edge material is guided by the guide wheel 11 and collected by the edge material collecting roller 12, so that the edge material cutting and edge material winding are synchronized.
[0036] The above is only a preferred embodiment of the utility model, and does not limit the utility model in any form. Any technician familiar with the field can make many possible changes and modifications to the technical solution of the utility model by using the above disclosed methods and technical contents without departing from the scope of the technical solution of the utility model, or modify it into an equivalent embodiment of equivalent changes. Therefore, all equivalent changes made according to the shape, structure and principle of the utility model without departing from the content of the technical solution of the utility model should be included in the protection scope of the utility model.
Claims
1. A copper foil cutting machine, characterized in that: It includes a mounting bracket, a mounting seat, an X-axis adjustment mechanism, a Y-axis adjustment mechanism, a drive motor, and a cutter mounting shaft; wherein the mounting seat is arranged on the mounting bracket, the X-axis adjustment mechanism is arranged on the mounting seat, the Y-axis adjustment mechanism is arranged on the X-axis adjustment mechanism, and the cutter mounting shaft is connected to the output shaft of the drive motor; The copper foil cutting machine also includes a motor mounting frame, which is arranged on the Y-axis adjustment mechanism and connected to the Y-axis adjustment mechanism through a bearing connecting sleeve; The X-axis adjustment mechanism includes an adjustment platform, a slide rail arranged on the adjustment platform, a slide platform movably connected to the slide rail, and an adjustment component for controlling the position and travel of the slide rail, wherein the adjustment component includes an adjustment mounting block and an adjustment rod passing through the adjustment mounting block, and the adjustment rod is also connected to the slide platform; The Y-axis adjustment mechanism includes an adjustment platform, an adjustment component arranged on the adjustment platform, the adjustment platform is arranged on a slide on the X-axis adjustment mechanism, the adjustment component includes an adjustment mounting block, and an adjustment rod passing through the adjustment mounting block, and the adjustment rod is also connected to the motor mounting frame.
2. The copper foil cutting machine according to claim 1, characterized in that: The driving motor is arranged on a motor mounting frame, and the output shaft of the driving motor is connected to the cutter mounting shaft.
3. The copper foil cutting machine according to claim 2, characterized in that: The cutter mounting shaft is mounted on the motor mounting frame.
4. The copper foil cutting machine according to any one of claims 1 to 3, characterized in that: The copper foil cutting machine also includes a dust suction pipe interface, and the dust suction pipe interface is connected to a negative pressure fan.