Anti-droplet surrounding type pipeline cutting machine

Abstract

The utility model discloses an anti-droplet surrounding type pipeline cutting machine. The anti-droplet surrounding type pipeline cutting machine comprises a base and a rotating mechanism, a rotating mechanism is directly or indirectly fixed on the base, and two groups of horizontal plate-shaped structures, namely a lower seat plate and an upper seat plate, are fixed on the base through supporting rods; at least two groups of first sliding rods are fixed between the lower seat plate and the upper seat plate, the first sliding rods slide on the mounting plate, a cutting hydraulic cylinder is fixed on the upper seat plate, and the cutting hydraulic cylinder is fixedly connected with the mounting plate; a cutting motor is fixed to the mounting plate, and a cutter shaft is rotationally matched with the mounting plate through a bearing seat. One end of the cutter shaft is matched with the cutting motor through a belt, and a circular rotary cutter is coaxially fixed at the other end of the cutter shaft; the rotary cutter is covered with a cutter housing, the cutter housing is fixed on the lower seat plate, and the cutter housing is communicated and connected with a negative pressure pipe; the polyethylene pipe cutting device has the beneficial effects that cutting non-droplets can be collected, the application range is wide, and cut polyethylene pipes can be separated.

Description

Technical Field

[0001] The utility model belongs to the technical field of pipeline cutting, and particularly relates to an anti-spraying surrounding type pipeline cutting machine. Background Art

[0002] Polyethylene pipe, referred to as PE pipe, has been widely used in urban water supply and drainage pipes with the development of urban construction in recent years.

[0003] Existing polyethylene pipe cutting devices, such as: a polyethylene pipe cutting device with publication number CN212527894U, includes a vertical guide plate, a fixing sleeve is installed at the bottom end of the vertical guide plate, a hanging plate is installed at the upper position of one side of the vertical guide plate, fixing plates are installed on both sides of the top of the support plate, an electric push rod is installed on the fixing plate, and a clamp is installed at one end of the electric push rod. The cutting wheel of the utility model is installed on the motor seat, and the motor seat is installed on the connecting frame, and the connecting frame is installed on the hanging plate, and the hanging plate is installed on the vertical guide plate through the guide plate, and the vertical guide plate is driven by the screw rod, so that the height of the cutting wheel can be automatically controlled.

[0004] However, the above-mentioned comparative document relies on a rotating cutting wheel to cut the pipe. The rotating cutting wheel will generate a large amount of waste droplets when cutting the pipe. However, the above-mentioned technology does not have a device to collect the cutting droplets, resulting in droplets flying all over the cutting site, seriously affecting the factory environment. Utility Model Content

[0005] The utility model aims to provide an anti-spray surround pipe cutting machine to solve the technical problem that no device for collecting cutting spray is provided in the above-mentioned background technology, resulting in spray flying at the cutting site and seriously affecting the factory environment.

[0006] The above technical objectives of the utility model are achieved through the following technical solutions:

[0007] A kind of anti-splash surround pipe cutting machine comprises: a base, a rotating mechanism; a rotating mechanism is directly or indirectly fixed on the base, the main body of the rotating mechanism is a rotating bracket with a square frame structure, and two groups of parallel and non-contact rollers are rotatably matched on the top of the rotating bracket, and a rotating motor is arranged inside the rotating bracket, and the output shaft of the rotating motor and one of the groups of rollers are connected by belt transmission, and two groups of horizontal plate structures are fixed on the base by supporting rods, respectively, a lower seat plate and an upper seat plate; at least two groups of first sliding rods are fixed between the lower seat plate and the upper seat plate, and each group of first sliding rods is slidably matched with a sliding seat, and all the sliding seats are fixed on a mounting plate of a vertical plate structure, and a cutting hydraulic cylinder is fixed on the upper seat plate, and the telescopic end of the cutting hydraulic cylinder penetrates the upper seat plate and is fixedly connected with the mounting plate; a cutting motor is fixed on the mounting plate, and a knife shaft is rotatably matched on the mounting plate by a bearing seat; one end of the knife shaft and the cutting motor are matched by a belt, and a circular rotating cutter is coaxially fixed on the other end; a cutting knife cover shell is arranged on the outer cover of the rotating cutter, and the cutting knife cover shell is fixed on the lower seat plate, and a negative pressure pipe is conductively connected to the cutting knife cover shell.

[0008] Further: the cutter cover shell also includes: a lower cutter hole, a cutter shaft hole, a cutter receiving cavity, and a negative pressure port; the cavity in the cutter cover shell that receives the rotating cutter is the cutter receiving cavity, and the bottom of the cutter receiving cavity is provided with a lower cutter hole for the rotating cutter to pass through, and the side of the cutter cover shell is fixedly connected to the negative pressure pipe through the negative pressure port.

[0009] Further: in order to increase the range of droplet collection, the negative pressure port is a bucket-shaped structure, the end of the negative pressure port away from the cutter cover is narrower than the end close to the cutter cover, and the end of the negative pressure port away from the cutter cover is fixedly connected to the negative pressure pipe.

[0010] Furthermore: in order to prevent the knife shaft from affecting the downward travel of the rotary cutter, a knife shaft strip hole is provided on the side of the cutter cover shell to facilitate the movement of the knife shaft.

[0011] Further: In order to enable the utility model to cut pipes of different diameters, the rotating bracket is connected to the base through a lifting mechanism; the lifting mechanism includes: a fixed plate, a movable plate, and a lifting hydraulic cylinder; wherein the fixed plate is fixed on the base, the movable plate is fixed on the lower surface of the rotating bracket, and a lifting hydraulic cylinder is fixed on the central upper surface of the fixed plate, and the telescopic end of the lifting hydraulic cylinder is fixedly connected to the lower surface of the movable plate.

[0012] Furthermore: in order to make the up and down movement of the sports board more stable, the lifting mechanism also includes: a sliding sleeve, a second sliding rod, and a support rod; a rod-shaped support rod is fixed above the four corners of the fixed plate, and each group of support rods is slidably matched with a second sliding rod on the side of the sliding sleeve, and all the second sliding rods are fixed on the lower surface of the sports board.

[0013] Furthermore: in order to facilitate the separation of the cut polyethylene pipes after cutting, at least one group of lower pipe mechanisms is fixed on the base, and the lower pipe mechanism includes: a lower pipe fixing frame, a deflection frame, a concave angle, a deflection hydraulic cylinder, and a deflection shaft; wherein the lower pipe fixing frame is fixed on the base, and a deflection shaft is rotatably fitted on the top of the lower pipe fixing frame, a deflection frame is fixed on the deflection shaft, and a deflection hydraulic cylinder is rotatably fitted under the deflection frame, and the other end of the deflection hydraulic cylinder is rotatably fitted with the lower pipe fixing frame, and the deflection angle of the deflection frame can be adjusted by telescopically extending the deflection hydraulic cylinder.

[0014] Furthermore: in order to prevent the cut polyethylene tube from sliding off the lower tube mechanism when the lower tube mechanism is not driven, a concave angle is provided on the top of the deflection frame, and the concave angle is an obtuse-angled groove.

[0015] In summary, the utility model has the following beneficial effects:

[0016] ① Non-cutting droplets can be collected: the cutting hydraulic cylinder is extended through the establishment of the cutter cover and the negative pressure tube, and the telescopic end of the cutting hydraulic cylinder drives the mounting plate, the cutting motor, the rotating cutter, and the knife shaft to move downward as a whole, so that the rotating cutter partially protrudes from the cutter cover and contacts the polyethylene tube, and the rotating rotary cutter cuts the tube wall of the polyethylene tube. The droplets generated during cutting are collected by the negative pressure knife cavity and collected to the negative pressure port. The negative pressure tube connected to the negative pressure port outputs the droplets to the negative pressure dust collection equipment.

[0017] ② It can be used for pipes of different diameters and has a wide range of applications: through the establishment of a lifting mechanism, when the diameter of the polyethylene pipe being cut changes, it is necessary to adaptively adjust the height of the rotating mechanism so that the pipe wall of the polyethylene pipe and the rotating cutter can contact, or the polyethylene pipe can enter between the rotating mechanism and the rotating cutter; when adjusting the height of the rotating mechanism, the lifting hydraulic cylinder is controlled to extend or shorten, and then the moving plate connected to the telescopic end of the lifting hydraulic cylinder follows the rise or fall, and then the height of the rotating mechanism installed on the moving plate is adjusted, and then the height of the polyethylene pipe on the rotating mechanism is adjusted.

[0018] ③ The cut polyethylene pipe can be separated: through the establishment of the lower pipe mechanism, when the polyethylene pipe is cut, the cut polyethylene pipe section is placed on the concave corner of at least one group of the lower pipe mechanism, and the deflection hydraulic cylinder is driven to extend. Because the deflection hydraulic cylinder rotates with the lower pipe fixing frame and the deflection frame respectively, the extended deflection hydraulic cylinder will drive the deflection frame to deflect upward until the corner edge of the concave corner close to the rotating shaft side tilts downward. At this time, under the action of gravity, the cut polyethylene pipe section rolls down from the inclined corner edge of the concave corner, thereby completing the separation of the cut polyethylene pipe. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1It is a schematic diagram of the overall structure of the utility model;

[0020] Figure 2 It is a structural schematic diagram of the lifting mechanism in the utility model;

[0021] Figure 3 It is a structural schematic diagram of the rotating mechanism in the utility model;

[0022] Figure 4 yes Figure 2 A magnified view of the structure in the middle;

[0023] Figure 5 yes Figure 3 A magnified view of the structure at B in the middle;

[0024] Figure 6 It is a structural schematic diagram of the lower tube mechanism in the utility model;

[0025] Figure 7 It is a schematic diagram of the state of the rotary cutter of the utility model during cutting.

[0026] In the figure, 1, base; 2, lifting mechanism; 3, rotating mechanism; 4, lower seat plate; 5, upper seat plate; 6, first slide bar; 7, slide seat; 8, mounting plate; 9, cutter cover; 10, rotating cutter; 11, cutter shaft; 12, bearing seat; 13, negative pressure pipe; 14, lower tube mechanism; 15, cutting hydraulic cylinder; 16, cutting motor; 17, polyethylene tube; 21, fixed plate; 22, moving plate; 23, sliding sleeve; 24, second slide bar; 25, lifting hydraulic cylinder; 26, support rod; 31, rotating bracket; 32, rotating roller; 33, rotating motor; 91, lower cutter hole; 92, cutter shaft strip hole; 93, cutter cavity; 94, negative pressure port; 141, lower tube fixing frame; 142, deflection frame; 143, concave angle; 144, deflection hydraulic cylinder; 145, deflection shaft. DETAILED DESCRIPTION

[0027] The utility model is further described in detail below in conjunction with the accompanying drawings.

[0028] Example:

[0029] See also Figure 1-Figure 7 , the utility model provides a technical solution:

[0030] A splash-proof surround pipe cutting machine comprises: a base 1 and a rotating mechanism 3; a rotating mechanism 3 is directly or indirectly fixed on the base 1, the main body of the rotating mechanism 3 is a rotating bracket 31 of a square frame structure, two sets of parallel and non-contact rollers 32 are rotatably matched at the top of the rotating bracket 31, a rotating motor 33 is arranged inside the rotating bracket 31, the output shaft of the rotating motor 33 and one set of rollers 32 are connected by belt transmission, two sets of horizontal plate-like structures are fixed on the base 1 by support rods, namely a lower seat plate 4 and an upper seat plate 5; at least two sets of first sliding rods 6 are fixed between the lower seat plate 4 and the upper seat plate 5, each set of A slide seat 7 is slidably fitted on the first slide bar 6, and all the slide seats 7 are fixed on a mounting plate 8 of a vertical plate structure. A cutting hydraulic cylinder 15 is fixed on the upper seat plate 5, and the telescopic end of the cutting hydraulic cylinder 15 penetrates the upper seat plate 5 and is fixedly connected to the mounting plate 8; a cutting motor 16 is fixed on the mounting plate 8, and a knife shaft 11 is rotatably fitted on the mounting plate 8 using a bearing seat 12; one end of the knife shaft 11 and the cutting motor 16 are matched with a belt, and a circular rotating cutter 10 is coaxially fixed on the other end; the rotating cutter 10 is covered with a cutting knife cover shell 9, the cutting knife cover shell 9 is fixed on the lower seat plate 4, and the cutting knife cover shell 9 is conductively connected to a negative pressure pipe 13.

[0031] The cutter cover shell 9 also includes: a lower cutter hole 91, a cutter shaft hole 92, a cutter receiving cavity 93, and a negative pressure port 94; the cavity in the cutter cover shell 9 that receives the rotating cutter 10 is the cutter receiving cavity 93, and the bottom of the cutter receiving cavity 93 is provided with a lower cutter hole 91 for the rotating cutter 10 to pass through, and the side of the cutter cover shell 9 is fixedly connected to the negative pressure pipe 13 through the negative pressure port 94.

[0032] In order to increase the range of droplet collection, the negative pressure port 94 is a bucket-shaped structure, and the end of the negative pressure port 94 away from the cutter cover 9 is narrower than the end close to the cutter cover 9. The end of the negative pressure port 94 away from the cutter cover 9 is fixedly connected to the negative pressure pipe 13.

[0033] In order to prevent the knife shaft from affecting the downward travel of the rotary cutter 1, a knife shaft hole 92 is provided on the side of the cutter cover 9 to facilitate the movement of the knife shaft 11.

[0034] In order to enable the utility model to cut pipes of different diameters, the rotating bracket 31 is connected to the base 1 through a lifting mechanism 2; the lifting mechanism 2 includes: a fixed plate 21, a moving plate 22, and a lifting hydraulic cylinder 25; wherein the fixed plate 21 is fixed on the base 1, the moving plate 22 is fixed on the lower surface of the rotating bracket 31, and a lifting hydraulic cylinder 25 is fixed on the central upper surface of the fixed plate 21, and the telescopic end of the lifting hydraulic cylinder 25 is fixedly connected to the lower surface of the moving plate 22.

[0035] In order to make the up and down movement of the moving plate 22 more stable, the lifting mechanism 2 also includes: a sliding sleeve 23, a second sliding rod 24, and a support rod 26; a rod-shaped support rod 26 is fixed above the four corners of the fixed plate 21, and each group of support rods 26 is slidably matched with a second sliding rod 24 on the side of the sliding sleeve 23, and all the second sliding rods 24 are fixed on the lower surface of the moving plate 22.

[0036] In order to facilitate the separation of the cut polyethylene tube 17 after cutting, at least one group of lower tube mechanisms 14 is fixed on the base 1, and the lower tube mechanism 14 includes: a lower tube fixing frame 141, a deflection frame 142, a concave angle 143, a deflection hydraulic cylinder 144, and a deflection shaft 145; wherein the lower tube fixing frame 141 is fixed on the base 1, and a deflection shaft 145 is rotatably engaged with the top of the lower tube fixing frame 141, and a deflection frame 142 is fixed on the deflection shaft 145, and a deflection hydraulic cylinder 144 is rotatably engaged with the lower side of the deflection frame 142, and the other end of the deflection hydraulic cylinder 144 is rotatably engaged with the lower tube fixing frame 141, and the deflection angle of the deflection frame 142 can be adjusted by telescoping the deflection hydraulic cylinder 144.

[0037] In order to prevent the cut polyethylene tube 17 from sliding off the lower tube mechanism 14 when the lower tube mechanism 14 is not driven, a concave corner 143 is provided on the top of the deflection frame 142, and the concave corner 143 is an obtuse-angled groove.

[0038] Brief description of the usage process:

[0039] When in use, the cutting hydraulic cylinder 15, the lifting hydraulic cylinder 25, and the deflection hydraulic cylinder 144 are connected to an external hydraulic control circuit, the cutting motor 16 and the rotating motor 33 are connected to a power supply with a control switch, and the negative pressure pipe 13 is connected to an external negative pressure dust collecting device, and the negative pressure dust collecting device generates a negative pressure sufficient to attract cutting droplets in the knife receiving cavity 93 through the negative pressure pipe 13 and the negative pressure port 94;

[0040] The pipeline conveyor conveys the polyethylene tube 17 between the rotating mechanism 3 and the rotary cutter 10, and the polyethylene tube 17 is supported by two groups of rollers 32 on the rotating mechanism 3. At this time, the cutting motor 16 is started to rotate, and the cutting motor 16 drives the rotary cutter 10 and the knife shaft 11 to rotate as a whole through the belt transmission. At this time, the cutting hydraulic cylinder 15 is controlled to extend, and the telescopic end of the cutting hydraulic cylinder 15 drives the mounting plate 8, the cutting motor 16, the rotary cutter 10, and the knife shaft 11 to move downward as a whole, so that the rotary cutter 10 partially protrudes from the cutter cover 9 and contacts the polyethylene tube 17. The rotating rotary cutter 10 cuts the tube wall of the polyethylene tube 17, and the droplets generated during cutting are collected by the negative pressure receiving chamber 93 and collected to the negative pressure port 94. The negative pressure pipe 13 connected to the negative pressure port 94 outputs the droplets to the negative pressure dust collection device;

[0041] At this time, the rotating motor 33 is started again to rotate, and the rotating motor 33 drives the roller 32 to rotate through the belt transmission. The rotation of the roller 32 drives the polyethylene tube 17 thereon to rotate. When the polyethylene tube 17 rotates a full circle, the rotary cutter 10 completes the circular cutting of the polyethylene tube 17, and then cuts off the polyethylene tube 17.

[0042] After the polyethylene tube 17 is cut, the cut section of the polyethylene tube 17 is placed on the concave corner 143 of at least one group of the lower tube mechanisms 14. At this time, the deflection hydraulic cylinder 144 is driven to extend. Since the deflection hydraulic cylinder is respectively rotated with the lower tube fixing frame 141 and the deflection frame 142, the extended deflection hydraulic cylinder 144 will drive the deflection frame 142 to deflect upward until the corner edge of the concave corner 143 close to the rotating shaft 145 is tilted downward. At this time, under the action of gravity, the cut section of the polyethylene tube 17 rolls down from the tilted corner edge of the concave corner 143, thereby completing the separation of the cut polyethylene tube 17.

[0043] At this time, the cutting hydraulic cylinder 15 and the deflection hydraulic cylinder 144 are reset, and the polyethylene pipe 17 is continuously transported forward by the pipeline conveyor, and the cutting operation of the next section of the polyethylene pipe 17 is completed in the same manner as above.

[0044] When the diameter of the polyethylene tube 17 being cut changes, it is necessary to adaptively adjust the height of the rotating mechanism 3 so that the tube wall of the polyethylene tube 17 can contact the rotating cutter 10, or so that the polyethylene tube 17 can enter between the rotating mechanism 3 and the rotating cutter 10; when adjusting the height of the rotating mechanism 3, the lifting hydraulic cylinder 25 is controlled to extend or shorten, and then the moving plate 22 connected to the telescopic end of the lifting hydraulic cylinder 25 follows the rise or fall, and then the height of the rotating mechanism 3 installed on the moving plate 22 is adjusted, and then the height of the polyethylene tube 17 on the rotating mechanism 3 is adjusted.

[0045] This specific embodiment is merely an explanation of the present invention and is not a limitation of the present invention. After reading this specification, those skilled in the art may make non-creative modifications to the present embodiment as needed, but such modifications are protected by patent law as long as they are within the scope of the claims of the present invention.

Claims

1. An anti-splash surrounding pipe cutting machine, comprising: A base (1) and a rotating mechanism (3); characterized in that: a rotating mechanism (3) is directly or indirectly fixed on the base (1); the main body of the rotating mechanism (3) is a rotating bracket (31) of a square frame structure; the top of the rotating bracket (31) is rotatably matched with two sets of parallel and non-contacting rollers (32); a rotating motor (33) is provided inside the rotating bracket (31); the output shaft of the rotating motor (33) and one set of rollers (32) are connected by a belt drive; two sets of horizontal plate-like structures are fixed on the base (1) by support rods, namely a lower seat plate (4) and an upper seat plate (5); at least two sets of first sliding bars (6) are fixed between the lower seat plate (4) and the upper seat plate (5); each set of first sliding bars (6) slides on The utility model is equipped with a slide seat (7), all slide seats (7) are fixed on a mounting plate (8) of a vertical plate structure, a cutting hydraulic cylinder (15) is fixed on the upper seat plate (5), and the telescopic end of the cutting hydraulic cylinder (15) penetrates the upper seat plate (5) and the mounting plate (8) and is fixedly connected; a cutting motor (16) is fixed on the mounting plate (8), and a knife shaft (11) is rotatably matched on the mounting plate (8) by using a bearing seat (12); one end of the knife shaft (11) and the cutting motor (16) are matched by a belt, and a circular rotating cutter (10) is coaxially fixed on the other end; the rotating cutter (10) is covered with a cutting knife cover shell (9), the cutting knife cover shell (9) is fixed on the lower seat plate (4), and the cutting knife cover shell (9) is conductively connected to a negative pressure pipe (13).

2. The anti-spray surrounding pipe cutting machine according to claim 1, characterized in that: The cutter cover (9) further comprises: a lower cutter hole (91), a cutter shaft hole (92), a cutter receiving chamber (93), and a negative pressure port (94); the cavity in the cutter cover (9) for receiving the rotary cutter (10) is the cutter receiving chamber (93), the bottom of the cutter receiving chamber (93) is provided with a lower cutter hole (91) for the rotary cutter (10) to pass through, and the side of the cutter cover (9) is fixedly connected to the negative pressure pipe (13) via the negative pressure port (94).

3. The anti-spray surrounding pipe cutting machine according to claim 2, characterized in that: The negative pressure port (94) is a bucket-shaped structure, and the end of the negative pressure port (94) away from the cutter cover (9) is narrower than the end close to the cutter cover (9), and the end of the negative pressure port (94) away from the cutter cover (9) is fixedly connected to the negative pressure pipe (13).

4. The anti-spray surrounding pipe cutting machine according to claim 2, characterized in that: A knife shaft hole (92) is provided on the side of the cutter cover (9) to facilitate the movement of the knife shaft (11).

5. The anti-spray surrounding pipe cutting machine according to claim 1, characterized in that: The rotating bracket (31) is connected to the base (1) via a lifting mechanism (2); the lifting mechanism (2) comprises: a fixed plate (21), a movable plate (22), and a lifting hydraulic cylinder (25); wherein the fixed plate (21) is fixed on the base (1), the movable plate (22) is fixed on the lower surface of the rotating bracket (31), a lifting hydraulic cylinder (25) is fixed on the central upper surface of the fixed plate (21), and the telescopic end of the lifting hydraulic cylinder (25) is fixedly connected to the lower surface of the movable plate (22).

6. The anti-spray surrounding pipe cutting machine according to claim 5, characterized in that: The lifting mechanism (2) further comprises: a sliding sleeve (23), a second sliding rod (24), and a support rod (26); a rod-shaped support rod (26) is fixed above each of the four corners of the fixed plate (21); a second sliding rod (24) is slidably matched with the side of each group of support rods (26) by means of the sliding sleeve (23); and all the second sliding rods (24) are fixed to the lower surface of the moving plate (22).

7. The anti-splashing surrounding pipe cutting machine according to claim 1, characterized in that: At least one group of lower tube mechanisms (14) is fixed on the base (1), and the lower tube mechanism (14) comprises: a lower tube fixing frame (141), a deflection frame (142), a concave angle (143), a deflection hydraulic cylinder (144), and a deflection shaft (145); wherein the lower tube fixing frame (141) is fixed on the base (1), a deflection shaft (145) is rotatably engaged at the top of the lower tube fixing frame (141), a deflection frame (142) is fixed on the deflection shaft (145), a deflection hydraulic cylinder (144) is rotatably engaged at the bottom of the deflection frame (142), the other end of the deflection hydraulic cylinder (144) is rotatably engaged with the lower tube fixing frame (141), and the deflection angle of the deflection frame (142) can be adjusted by telescoping the deflection hydraulic cylinder (144).

8. The anti-spray surrounding pipe cutting machine according to claim 7, characterized in that: The top of the deflection frame (142) is provided with a concave corner (143), and the concave corner (143) is a blunt-angled groove.

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