Shearing device for insulating composite material

By designing a cutting device with an insulating composite material with hydraulic cylinder, hydraulic rod, fixing rod and trachea, the problem of material displacement and dust accumulation during the shear process is solved, and higher size accuracy and working surface clean sex.

CN222406147UActive Publication Date: 2025-01-28盐城市华研复合材料有限公司
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Patent Information

Application Number
CN202323570288.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-27
Publication Date
2025-01-28
Estimated Expiration
2033-12-27

AI Technical Summary

Technical Problem

The existing insulating composite material shearing devices are prone to material displacement during the shearing process, affecting dimensional accuracy, and the cutting knife is prone to debris and dust when shearing the material, which affects the working quality for a long time and requires manual cleaning.

Method used

Design a shear device including racks, hydraulic cylinders, hydraulic rods, cutting knives, fixing rods, blowing mouths, bronchials, springs, and compressed rods. The upper and lower movements of the liquid cylinder drive the equipment to run, and use the fixed rod and the block block to fix the insulated composite material. The trachea and the plug are used to remove the dust on the working surface, and the automatic reset and cleaning through the spring and the compressed rod can be used to achieve automatic reset and cleaning.

Benefits of technology

It effectively solves the problem of material displacement and inaccurate size during the shear process, reduces the generation of debris and dust, reduces the demand for artificial cleaning, and improves the cleanliness and operating efficiency of the working surface.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222406147U_ABST
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Abstract

The utility model discloses an insulating composite material shearing device which comprises a rack, the lower surface of the rack is fixedly connected with a base, the inner surface of the rack is fixedly connected with a hydraulic cylinder, the inner surface of the hydraulic cylinder is connected with a hydraulic rod in a sliding mode, the lower surface of the hydraulic rod is fixedly connected with a cutter, and the cutter is fixedly connected with the base. The outer surface of the hydraulic rod is fixedly connected with a fixing rod, and the upper surface of the base is fixedly connected with a blowing nozzle. According to the device, when a material is sheared by arranging a pressing block and a hydraulic rod, a fixing rod is driven to press the pressing block, air in a shell is compressed, then the pressing block moves into a compression shell through a connecting pipe, and under the compression of the air, a sliding block is forced to move downwards, so that the insulation composite material is fixed; and the rotating disc above the lead screw is rotated to adapt to the insulating composite materials with different thicknesses, and the purpose of the shearing device for the insulating composite materials is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of shearing, in particular to a shearing device for insulating composite materials. Background Art

[0002] Shearing machine is a kind of machine tool. It adopts hydraulic drive, reliable safety performance, easy operation, and eight levels of shearing force from 63 tons to 400 tons, which can meet the needs of users of different sizes and requirements. It does not require foot screws for installation, and can be powered by diesel engines in places without power supply. Shearing machine is suitable for metal recycling processing plants, scrap car dismantling sites, smelting and casting industries. It can perform cold shearing, pressing and flanging of various shapes of steel and various metal materials, as well as pressing and forming powder products, plastics, fiberglass, insulation materials, and rubber.

[0003] In the prior art, there is a shearing device for insulating composite materials, such as the Chinese patent number CN210702794U, which includes a shearing table, a cutter seat, and a jack. The shearing table is provided with a first lower cutter, which is a flat-edge cutter. The cutter seat is vertically provided with a first upper cutter and a second upper cutter, which is a flat-edge cutter and the second upper cutter is a saw-edge cutter. An upper slider is slidably connected to the lower end of the cutter seat, and the upper slider can slide longitudinally. The first upper cutter and the second upper cutter are inserted in the upper slider. When the upper slider slides to an extreme position, the first upper cutter slides out, and when the upper slider slides to another extreme position, the second upper cutter slides out.

[0004] However, in the prior art, although the above patent has the above technical advantages, the disadvantage is that when the cutter is cutting the insulating composite material, the insulating composite material is not fixed, and the cutter is prone to displacement when cutting the material. If the cutting is performed after the displacement, it will affect the size of the standard insulating composite material. When cutting, the cutter is prone to produce debris and dust when cutting the material, which will accumulate for a long time and easily affect the cutting work. For example, the working surface is uneven due to dust accumulation, and the working surface needs to be manually cleaned after the work is completed, which is time-consuming and labor-intensive. Utility Model Content

[0005] In view of the deficiencies in the prior art, the utility model adopts the following technical solution to solve the technical problems: a shearing device for insulating composite materials, comprising a frame, a base is fixedly connected to the lower surface of the frame, a hydraulic cylinder is fixedly connected to the inner surface of the frame, a hydraulic rod is slidably connected to the inner surface of the hydraulic cylinder, a cutter is fixedly connected to the lower surface of the hydraulic rod, a fixed rod is fixedly connected to the outer surface of the hydraulic rod, a nozzle is fixedly connected to the upper surface of the base, an air pipe is fixedly connected to the outer surface of the nozzle, a spring is fixedly connected to the inner surface of the frame, a compression rod is fixedly connected to the bottom end of the spring, and the up and down movement of the hydraulic cylinder is used to drive the operation of the equipment.

[0006] Preferably, the lower surface of the compression rod is in contact with the outer surface of the fixed rod, the outer surface of the compression rod is slidably connected to the inner surface of the frame, the inner surface of the frame is fixedly connected with an outer tube, the front end of the outer tube is fixedly connected to the top end of the air pipe, and the air moves from the frame to the outer tube through the connection between the air pipe and the outer tube.

[0007] Preferably, the inner surface of the outer tube is fixedly connected to the inner tube, the inner surface of the inner tube is slidably connected to an air plug, the outer surface of the air plug is fixedly connected to a resistance rod, the outer surface of the resistance rod is fixedly connected to the inner surface of the inner tube, the resistance rod blocks the flow of air, when the pressure in the tube is greater than the resistance of the resistance rod, the piston on the resistance rod moves to the rear of the hole on the surface of the inner tube, allowing the compressed air in the tube to enter the trachea.

[0008] Preferably, the outer surface of the frame is fixedly connected to a shell, the inner surface of the shell is slidably connected to a pressure block, the upper surface of the pressure block contacts the outer surface of the fixed rod, the lower surface of the pressure block is fixedly connected to a compression spring, the bottom end of the compression spring is fixedly connected to the inner surface of the shell, and the pressure block compresses the air in the shell.

[0009] Preferably, a connecting tube is fixedly connected to the lower surface of the shell, a top sheet is fixedly connected to the bottom end of the connecting tube, and a compression shell is fixedly connected to the outer surface of the top sheet. The top sheet not only fixes the tension spring but also does not hinder airflow.

[0010] Preferably, the outer surface of the top plate is fixedly connected with a tension spring, the bottom end of the tension spring is fixedly connected with a slider, the outer surface of the slider is slidably connected to the inner surface of the compression shell, the inner surface of the compression shell is rotatably connected with a lead screw, the outer surface of the lead screw is rotatably connected to the inner surface of the frame, and the tension spring resets the slider after movement.

[0011] The beneficial effects of the utility model are as follows:

[0012] 1. The utility model provides a pressure block. When the hydraulic rod performs shearing work on the insulating composite material, it drives the fixed rod to compress the pressure block, compresses the air in the shell, moves the air to the connecting pipe, and then moves to the inside of the compression shell through the connecting pipe. Under the pressure of the air, the slider is forced to move downward to fix the insulating composite material. A screw rod is provided inside the compression shell. By rotating the turntable above the screw rod, the height of the compression shell can be adjusted to adapt to insulating composite materials of different thicknesses. When the compressive force of the fixed rod on the pressure block disappears, the compression spring resets the pressure block, and the tension spring resets the slider, thereby releasing the fixation of the insulating composite material, thereby solving the problem of fixing the position of the insulating composite material during shearing work.

[0013] 2. The utility model provides an air plug. After the cutter completes shearing of the insulating composite material, it moves upward and drives the fixed rod to compress the compression rod, thereby compressing the air inside the frame. When the air pressure is greater than the resistance of the resistance rod, the air pressure pushes the air plug to move to the recess in the inner tube. The air pressure instantly moves from the inner tube to the outer tube, and moves to the blowing nozzle through the air pipe to blow away the dust on the surface of the base. When the cutter resumes shearing, the pressure of the fixed rod on the compression rod disappears, and the spring resets the compression rod. When the air pressure is less than the resistance of the resistance rod, the air plug resets. At the same time, a one-way valve is provided inside the frame to supplement the air blown out from the inside of the frame, thereby solving the problem of blowing dust on the working surface after shearing and reducing the problem of manual cleaning of the working surface. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is the front view of the utility model;

[0015] Figure 2 It is a cross-sectional view of the utility model;

[0016] Figure 3 It is a schematic diagram of the structure of the utility model at A;

[0017] Figure 4 It is a structural schematic diagram of B of the utility model.

[0018] In the figure: 1. frame; 2. base; 3. hydraulic cylinder; 4. hydraulic rod; 5. cutter; 6. fixing rod; 7. mouthpiece; 8. air pipe; 9. spring; 10. compression rod; 11. compression shell; 12. outer tube; 13. inner tube; 14. resistance rod; 15. air plug; 16. pressure block; 17. outer shell; 18. compression spring; 19. connecting pipe; 20. screw rod; 21. top plate; 22. tension spring; 23. slider. DETAILED DESCRIPTION

[0019] The present invention is further described in detail below in conjunction with the accompanying drawings and specific embodiments. The embodiments of the present invention are provided for the purpose of illustration and description, and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations are obvious to those of ordinary skill in the art. The embodiments are selected and described in order to better illustrate the principles and practical applications of the present invention, and to enable those of ordinary skill in the art to understand the present invention and design various embodiments with various modifications suitable for specific purposes.

[0020] Embodiment 1:

[0021] See also Figure 1 - Figure 4The utility model provides a technical solution: a shearing device for insulating composite materials, comprising a frame 1, a base 2 is fixedly connected to the lower surface of the frame 1, a hydraulic cylinder 3 is fixedly connected to the inner surface of the frame 1, a hydraulic rod 4 is slidably connected to the inner surface of the hydraulic cylinder 3, a cutter 5 is fixedly connected to the lower surface of the hydraulic rod 4, a fixed rod 6 is fixedly connected to the outer surface of the hydraulic rod 4, a blowing nozzle 7 is fixedly connected to the upper surface of the base 2, an air pipe 8 is fixedly connected to the outer surface of the blowing nozzle 7, a spring 9 is fixedly connected to the inner surface of the frame 1, a compression rod 10 is fixedly connected to the bottom end of the spring 9, the lower surface of the compression rod 10 contacts the outer surface of the fixed rod 6, the outer surface of the compression rod 10 is slidably connected to the inner surface of the frame 1, an outer tube 12 is fixedly connected to the inner surface of the frame 1, the front end of the outer tube 12 is fixedly connected to the top end of the air pipe 8, and the airflow blown out of the blowing nozzle 7 blows away the dust on the surface of the base 2.

[0022] The inner surface of the outer tube 12 is fixedly connected to the inner tube 13, the inner surface of the inner tube 13 is slidably connected to the air plug 15, the outer surface of the air plug 15 is fixedly connected to the resistance rod 14, the outer surface of the resistance rod 14 is fixedly connected to the inner surface of the inner tube 13, the outer surface of the frame 1 is fixedly connected to the outer shell 17, the inner surface of the outer shell 17 is slidably connected to the pressure block 16, the upper surface of the pressure block 16 is in contact with the outer surface of the fixed rod 6, the lower surface of the pressure block 16 is fixedly connected to the compression spring 18, the bottom end of the compression spring 18 is fixedly connected to the inner surface of the outer shell 17, and the movement of the fixed rod 6 is used to compress the pressure block 16.

[0023] The lower surface of the outer shell 17 is fixedly connected with a connecting tube 19, the bottom end of the connecting tube 19 is fixedly connected with a top plate 21, the outer surface of the top plate 21 is fixedly connected with the compression shell 11, the outer surface of the top plate 21 is fixedly connected with a tension spring 22, the bottom end of the tension spring 22 is fixedly connected with a slider 23, the outer surface of the slider 23 is slidingly connected to the inner surface of the compression shell 11, the inner surface of the compression shell 11 is rotatably connected with a screw rod 20, the outer surface of the screw rod 20 is rotatably connected to the inner surface of the frame 1, and the outer surface of the outer shell 17 can be adjusted to slide up and down by rotating the screw rod 20.

[0024] Working principle:

[0025] When in use, the insulating composite material is placed on the surface of the base 2. At this time, the hydraulic cylinder 3 is turned on and operated. The hydraulic cylinder 3 drives the hydraulic rod 4 to move downward. A cutter 5 is fixed on the lower surface of the hydraulic rod 4. When the hydraulic rod 4 moves downward, a fixing rod 6 is provided on the outer surface of the hydraulic rod 4. When the fixing rod 6 moves to the upper surface of the pressing block 16, under the continuous pressure of the fixing rod 6 on the pressing block 16, the air in the outer shell 17 is pressed into the compression shell 11 through the connecting pipe 19. A slider 23 is provided inside the compression shell 11. When the air inside the compression shell 11 increases, the slider 23 is forced to move downward, so that the slider 23 presses the insulating composite material tightly against the surface of the base 2.

[0026] When the cutter 5 completes the shearing work on the insulating composite material, the cutter 5 moves upward. At this time, the pressure of the fixed rod 6 on the pressing block 16 disappears, and the compression spring 18 below the pressing block 16 forces the pressing block 16 to reset under the action of elastic force. In addition, the tension spring 22 above the slider 23 resets the slider 23 when the air is reduced. The top plate 21 above the tension spring 22 not only fixes the tension spring 22, but also has many holes on the surface of the top plate 21 to facilitate the air circulation between the connecting pipe 19 and the compression shell 11. A screw rod 20 is rotatably connected to the outer surface of the compression shell 11. By rotating the screw rod 20, the height of the compression shell 11 can be adjusted to adapt to insulating composite materials of different thicknesses.

[0027] When the hydraulic cylinder 3 retracts the hydraulic rod 4, it drives the fixed rod 6 to move upward. When it moves to the lower surface of the compression rod 10, the compression rod 10 is forced to move upward to compress the air inside the frame 1. When the air inside the frame 1 is compressed to a pressure greater than the resistance of the resistance rod 14, the air pressure pushes the air plug 15 on the surface of the resistance rod 14 to slide. When the air plug 15 slides to the groove of the inner tube 13, the air pressure moves to the outer tube 12 through the groove in the inner tube 13, and moves to the nozzle 7 through the air pipe 8. The compressed air flow is instantly released inside the frame 1, and the dust on the surface of the base 2 is blown away through the nozzle 7. When the cutter 5 starts shearing again, the compression rod 10 is reset under the elastic action of the spring 9, and the air plug 15 is reset under the resistance of the resistance rod 14. In addition, a one-way valve is provided inside the frame 1 to replenish the air inside the frame 1.

[0028] Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field and related fields without creative work should fall within the scope of protection of the present invention. Structures, devices and operating methods not specifically described and explained in the present invention shall be implemented according to conventional means in the field unless otherwise specified and limited.

Claims

1. A shearing device for insulating composite materials, comprising a frame (1), characterized in that: The lower surface of the frame (1) is fixedly connected to a base (2); the inner surface of the frame (1) is fixedly connected to a hydraulic cylinder (3); the inner surface of the hydraulic cylinder (3) is slidably connected to a hydraulic rod (4); the lower surface of the hydraulic rod (4) is fixedly connected to a cutter (5); the outer surface of the hydraulic rod (4) is fixedly connected to a fixing rod (6); the upper surface of the base (2) is fixedly connected to a blowing nozzle (7); the outer surface of the blowing nozzle (7) is fixedly connected to an air pipe (8); the inner surface of the frame (1) is fixedly connected to a spring (9); the bottom end of the spring (9) is fixedly connected to a compression rod (10).

2. The shearing device for insulating composite material according to claim 1, characterized in that: The lower surface of the compression rod (10) contacts the outer surface of the fixing rod (6), the outer surface of the compression rod (10) is slidably connected to the inner surface of the frame (1), the inner surface of the frame (1) is fixedly connected to an outer tube (12), and the front end of the outer tube (12) is fixedly connected to the top end of the air pipe (8).

3. The shearing device for insulating composite material according to claim 2, characterized in that: The inner surface of the outer tube (12) is fixedly connected to the inner tube (13), the inner surface of the inner tube (13) is slidably connected to the air plug (15), the outer surface of the air plug (15) is fixedly connected to the resistance rod (14), and the outer surface of the resistance rod (14) is fixedly connected to the inner surface of the inner tube (13).

4. The shearing device for insulating composite material according to claim 1, characterized in that: The outer surface of the frame (1) is fixedly connected to a shell (17), the inner surface of the shell (17) is slidably connected to a pressure block (16), the upper surface of the pressure block (16) is in contact with the outer surface of the fixing rod (6), the lower surface of the pressure block (16) is fixedly connected to a compression spring (18), and the bottom end of the compression spring (18) is fixedly connected to the inner surface of the shell (17).

5. The shearing device for insulating composite material according to claim 4, characterized in that: The lower surface of the outer shell (17) is fixedly connected to a connecting tube (19), the bottom end of the connecting tube (19) is fixedly connected to a top sheet (21), and the outer surface of the top sheet (21) is fixedly connected to a compression shell (11).

6. The shearing device for insulating composite material according to claim 5, characterized in that: The outer surface of the top plate (21) is fixedly connected to a tension spring (22), the bottom end of the tension spring (22) is fixedly connected to a slider (23), the outer surface of the slider (23) is slidably connected to the inner surface of the compression shell (11), the inner surface of the compression shell (11) is rotatably connected to a screw rod (20), and the outer surface of the screw rod (20) is rotatably connected to the inner surface of the frame (1).

Citation Information

Patent Citations

  • Shearing device for insulating composite material

    CN210702794U