Door frame combination device

By designing the door frame combination device, the use of suction components, conveyor belts, electric push rods, and robots to achieve automatic nail assembly to solve the problem of low workers' fatigue and low production efficiency caused by manual nail installations, which significantly improves production efficiency and product quality.

CN222406262UActive Publication Date: 2025-01-28HUIZHOU MEIJI YAYA FURNITURE CO LTD
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Patent Information

Application Number
CN202420954938.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-06
Publication Date
2025-01-28
Estimated Expiration
2034-05-06

AI Technical Summary

Technical Problem

In the production process, existing door frames mainly rely on manual nailing, which leads to long-term operation of workers and high working intensity, which can easily lead to fatigue and affect production efficiency and product quality.

Method used

Design a door frame combination device, including operating tables, sleeves, suction components, conveyor belts, electric push rods and robots. Incise to achieve automation assembly.

Benefits of technology

The automatic nail assembly of the door frame is achieved, significantly improved production efficiency, shortening the production cycle, reducing workers' fatigue, and improving product quality.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN222406262U_ABST
    Figure CN222406262U_ABST
Patent Text Reader

Abstract

The utility model discloses a door frame combination device which comprises an operation table, a sleeve shell fixedly installed on the upper surface of the operation table, a material suction assembly installed in the sleeve shell in a sliding mode and capable of sucking and fixing side stiles, and a conveying belt installed on the upper surface of the operation table in a transmission mode and capable of conveying an upper sill to the center of the material suction assembly. An electric push rod is fixedly installed on the upper surface of the operation table, a piston rod of the electric push rod can push an upper sill on the upper surface of the conveying belt to be spliced with the two stiles, two manipulators are fixedly installed at one end of the sleeve shell, and the manipulators can nail the spliced stile upper sill. Through the design of the material suction assembly, the mechanical arm and the electric push rod, the automatic door frame nailing machine has the function of automatically nailing the door frame, then the nailing efficiency of the door frame is greatly improved, compared with manual nailing, the nailing work of a large number of door frames can be completed in a short time, and the production period can be remarkably shortened.
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Description

Technical Field

[0001] The utility model relates to the technical field of door frame assembly, in particular to a door frame assembly device. Background Art

[0002] The door frame assembly device is a device used to assemble door frames, usually used in the door and window manufacturing industry. This device can quickly and accurately combine the various components of the door frame to improve production efficiency and product quality.

[0003] However, in the production process of existing door frames, most of them are manually nailed and spliced ​​by workers. Manual nailing requires workers to operate tools such as nail guns or hammers for a long time, which is labor-intensive and easily leads to worker fatigue, affecting production efficiency and product quality. Therefore, a door frame assembly device is proposed. Utility Model Content

[0004] The purpose of the utility model is to provide a door frame assembly device to solve the problem that most of the existing door frames mentioned in the above background technology are manually nailed and spliced ​​during the production process, and the long-term manual nailing has high work intensity and easily causes worker fatigue.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] A door frame assembly device includes: an operating table, a shell is fixedly installed on the upper surface of the operating table, a suction assembly is slidably installed in the shell, the suction assembly can suck and fix side stiles, a conveyor belt is transmission-installed on the upper surface of the operating table, the conveyor belt can transport the upper sill to the center of the suction assembly, an electric push rod is fixedly installed on the upper surface of the operating table, and the piston rod of the electric push rod can push the upper sill on the upper surface of the conveyor belt to splice with two groups of side stiles.

[0007] Preferably, two groups of manipulators are fixedly mounted on one end of the casing, and the manipulators can nail the spliced ​​side sills.

[0008] Preferably, the suction assembly includes two sets of slide rails, the slide rails are fixedly installed in the casing, linear modules are slidably installed on the outer surfaces of the two sets of slide rails, a connecting block is fixedly installed on the upper surface of the moving block of the linear module, a suction cup is fixedly installed on one end of the connecting block, and the linear module can use the suction cup to suck the side bar through the slide rail.

[0009] Preferably, a placement rack is fixedly installed on both sides of the shell, and side bars are arranged on the upper surface of the placement rack.

[0010] Preferably, one end of the connecting block is connected with an air hole, and the air hole is connected with the air inlet of the suction cup.

[0011] Preferably, an air pump is fixedly mounted on one end of the casing, and an air port of the air pump is communicated with an air hole.

[0012] Compared with the prior art, the beneficial effects of the utility model are:

[0013] 1. Through the design of the suction component, conveyor belt, electric push rod and manipulator, during the splicing of the door frame, the suction component will suck and push the two sets of side bars to the outer end of the casing, and the conveyor belt will transport the upper sill to the center of the two sets of side bars. Then the electric push rod can push the upper sill to the top of the two sets of side bars, and the manipulator can nail the spliced ​​side bars and the upper sill to complete the assembly operation. After the nailing is completed, the staff can remove it from it, so that it has the effect of automatic nailing and assembly, which greatly improves the production efficiency. Compared with manual nailing, it can complete the nailing work of a large number of door frames in a short time, which can significantly shorten the production cycle.

[0014] 2. Through the design of slide rails, air pumps, linear modules, suction cups and air holes, during the splicing of door frames, the linear module can drive the suction cup on one side of the connecting block to fit on the surface of the side frame through the slide rail, and then the air pump can extract the air in the suction cup, so that the suction cup can be fixed on the surface of the side frame, and then the linear module can slide toward the center through the slide rail until it stops after sliding to the width of the upper sill, and then the linear module can push the fixed side frame out of the shell through the moving block, and the conveyor belt will transport the upper sill to the center of the two sets of side frames, and then the electric push rod can push the upper sill to the top of the two sets of side frames, and the robot can nail the spliced ​​side frames and the upper sill, that is, complete the assembly operation, and after the nailing is completed, the staff can remove it from it, so that it has the effect of automatic nailing and assembly, which greatly improves the production efficiency. Compared with manual nailing, a large number of door frame nailing work can be completed in a short time, which can significantly shorten the production cycle. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic diagram of the overall structure of the door frame assembly device of the utility model;

[0016] Figure 2 This is a schematic diagram of the structure of the manipulator of the utility model;

[0017] Figure 3 This is a schematic diagram of the structure of the suction component of the utility model.

[0018] In the figure: 1. operating table; 2. electric push rod; 3. conveyor belt; 4. casing; 401. placement rack; 5. manipulator; 6. suction assembly; 601. slide rail; 602. air pump; 603. linear module; 604. connecting block; 605. suction cup; 606. air hole. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0020] See also Figure 1-Figure 3 , the utility model provides the following technical solutions:

[0021] like Figure 1-Figure 2 As shown, a door frame assembly device includes: an operating table 1, a sleeve shell 4 is fixedly installed on the upper surface of the operating table 1, a suction component 6 is slidably installed in the sleeve shell 4, the suction component 6 can suck and fix the side stiles, a conveyor belt 3 is transmission-installed on the upper surface of the operating table 1, the conveyor belt 3 can convey the upper sill to the center of the suction component 6, an electric push rod 2 is fixedly installed on the upper surface of the operating table 1, and the piston rod of the electric push rod 2 can push the upper sill on the upper surface of the conveyor belt 3 to splice with two groups of side stiles.

[0022] Two groups of manipulators 5 are fixedly mounted on one end of the casing 4, and the manipulators 5 can nail the spliced ​​side sills.

[0023] Through the design of the suction component 6, the conveyor belt 3, the electric push rod 2 and the manipulator 5, during the splicing of the door frames, the suction component 6 will suck and fix the two sets of side bars and push them to the outer end of the casing 4, and the conveyor belt 3 will transport the upper sill to the center of the two sets of side bars. Then the electric push rod 2 can push the upper sill to the top of the two sets of side bars, and the manipulator 5 can nail the spliced ​​side bars to the upper sill, thus completing the assembly operation. After the nailing is completed, the staff can remove it from it, thereby making it have the effect of automatic nailing and assembly, which greatly improves the production efficiency. Compared with manual nailing, it can complete the nailing work of a large number of door frames in a short time, which can significantly shorten the production cycle.

[0024] like Figure 3 As shown, the suction assembly 6 includes two sets of slide rails 601, and the slide rails 601 are fixedly installed in the casing 4. The outer surfaces of the two sets of slide rails 601 are slidably installed with linear modules 603. The upper surface of the moving block of the linear module 603 is fixedly installed with a connecting block 604, and one end of the connecting block 604 is fixedly installed with a suction cup 605. The linear module 603 can use the suction cup 605 to suck the side bar through the slide rail.

[0025] A placement rack 401 is fixedly installed on both sides of the casing 4, and side bars are arranged on the upper surface of the placement rack 401.

[0026] One end of the connecting block 604 is connected with an air hole 606 , and the air hole 606 is connected with the air inlet of the suction cup 605 .

[0027] An air pump 602 is fixedly mounted on one end of the casing 4 , and an air port of the air pump 602 is communicated with the air hole 606 .

[0028] Through the design of the slide rail 601, the air pump 602, the linear module 603, the suction cup 605 and the air hole 606, during the splicing of the door frame, the linear module 603 can drive the suction cup 605 on one side of the connecting block 604 to fit on the surface of the side stile through the slide rail 601, and then the air pump 602 can extract the air in the suction cup 605, so that the suction cup 605 can be fixed on the surface of the side stile, and then the linear module 603 can slide toward the center through the slide rail 601 until it stops after sliding to the width of the upper sill, and then the linear module 6 03 can push the absorbed side jambs out of the casing 4 through the moving block, and the conveyor belt 3 will convey the upper sill to the center of the two sets of side jambs, and then the electric push rod 2 can push the upper sill to the top of the two sets of side jambs, and the manipulator 5 can nail the spliced ​​side jambs and the upper sill, thus completing the assembly operation, and after the nailing is completed, the staff can remove it from it, thereby making it have the effect of automatic nailing and assembly, which greatly improves the production efficiency. Compared with manual nailing, it can complete the nailing work of a large number of door frames in a short time, which can significantly shorten the production cycle.

[0029] According to the above technical scheme, the working steps of this scheme are summarized and sorted out: during the splicing of the door frame, the linear module 603 can drive the suction cup 605 on one side of the connecting block 604 to fit on the surface of the side frame through the slide rail 601, and then the air pump 602 can extract the air in the suction cup 605, so that the suction cup 605 can be fixed on the surface of the side frame, and then the linear module 603 can slide toward the center through the slide rail 601 until it stops after sliding to the width of the upper sill, and then the linear module 603 can push the fixed side frame out of the shell 4 through the moving block, and the conveyor belt 3 will transport the upper sill to the center of the two groups of side frames, and then the electric push rod 2 can push the upper sill to the top of the two groups of side frames, and the robot 5 can nail the spliced ​​side frames and the upper sill, thus completing the assembly operation of the door frame.

[0030] In summary: it has the function of automatically nailing door frames, thereby greatly improving the nailing efficiency of door frames. Compared with manual nailing, a large number of door frame nailing work can be completed in a short time, which can significantly shorten the production cycle.

[0031] Parts not involved in the present invention are the same as the prior art or can be implemented by the prior art. Although the embodiments of the present invention have been shown and described, it is understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the attached claims and their equivalents.

Claims

1. A door frame assembly device, characterized in that: include: An operating table (1) is provided, wherein a casing (4) is fixedly mounted on the upper surface of the operating table (1), a suction assembly (6) is slidably mounted in the casing (4), and the suction assembly (6) is capable of suctioning and fixing the side bars; a conveyor belt (3) is transmission-mounted on the upper surface of the operating table (1), and the conveyor belt (3) is capable of conveying the upper sill to the center of the suction assembly (6); an electric push rod (2) is fixedly mounted on the upper surface of the operating table (1), and a piston rod of the electric push rod (2) is capable of pushing the upper sill on the upper surface of the conveyor belt (3) to be spliced ​​with two sets of side bars.

2. A door frame assembly according to claim 1, characterized in that: Two groups of manipulators (5) are fixedly mounted on one end of the casing (4), and the manipulators (5) are capable of nailing the spliced ​​side stiles and upper sills.

3. A door frame assembly according to claim 2, characterized in that: The suction assembly (6) comprises two sets of slide rails (601), the slide rails (601) are fixedly installed in the casing (4), and the outer surfaces of the two sets of slide rails (601) are slidably installed with linear modules (603), and the upper surface of the moving block of the linear module (603) is fixedly installed with a connecting block (604), and one end of the connecting block (604) is fixedly installed with a suction cup (605), and the linear module (603) can use the suction cup (605) to suck the edge rod through the slide rail.

4. A door frame assembly according to claim 3, characterized in that: Placement racks (401) are fixedly installed on both sides of the casing (4), and side bars are arranged and placed on the upper surface of the placement racks (401).

5. A door frame assembly according to claim 4, characterized in that: One end of the connection block (604) is connected to an air hole (606), and the air hole (606) is connected to the air inlet of the suction cup (605).

6. A door frame assembly according to claim 5, characterized in that: An air pump (602) is fixedly mounted on one end of the casing (4), and an air port of the air pump (602) is in communication with the air hole (606).