Ceramic sand granulation adjusting device

Through the design of ceramic sand granular regulating devices, the automatic rotating fixed tube and multiple mold components are used to realize the rapid intelligent replacement of grain machine mesh molds, solve the traditional replacement problem, and improve the efficiency of granularity.

CN222406275UActive Publication Date: 2025-01-28SANMENXIA QIANGXIN FOUNDRY MATERIAL CO LTD
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Patent Information

Application Number
CN202420980283.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-08
Publication Date
2025-01-28
Estimated Expiration
2034-05-08

AI Technical Summary

Technical Problem

The replacement of the mesh mold of the traditional granulator is complicated and not intelligent enough, resulting in low efficiency in regulating the granulation size.

Method used

A ceramic sand -made regulating device is designed. By setting a fixed tube with automatic rotation on the side of the processing cylinder, multiple mold components are set to fix the outer wall of the tube, and the motor is used to drive the fixed tube rotation to achieve automatic replacement and adjustment of the mold component.

Benefits of technology

The rapid intelligence replacement of mold components has been achieved, the efficiency of granularity is improved, and the granular size adjustment process is simplified.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222406275U_ABST
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Abstract

The utility model discloses a ceramic sand granulation adjusting device which comprises a collecting box, a processing barrel is arranged at the top of the collecting box, an opening is formed in one side of the processing barrel, and a granulation assembly is arranged on one side of the opening; the granulating assembly comprises a fixing frame fixed to one side of the processing barrel, a second motor is fixedly connected to the bottom of the fixing frame, a fixing barrel is rotationally connected to the top of the fixing frame, a first mold assembly, a second mold assembly and a third mold assembly are arranged on the outer wall of the fixing barrel, and the first mold assembly and the second mold assembly are the same as the third mold assembly in structure. The sizes of meshes of mesh templates of the first mold assembly, the second mold assembly and the third mold assembly are sequentially reduced, and the third mold assembly is inserted into an opening in one side of the treatment cylinder; the third mold assembly comprises a shell, and a mesh template is fixedly connected into the shell. According to the device, the first mold assembly, the second mold assembly and the third mold assembly can be quickly and intelligently replaced, so that the granulation efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of ceramic sand processing, in particular to a ceramic sand granulation regulating device. Background Art

[0002] It adopts unique process formula, special production process and pretreatment, and is made by high temperature phasing method above 2000 degrees; it is particularly suitable for shot peening strengthening in the production and maintenance process of metal parts, as well as shot peening forming of light alloy parts; thanks to the extremely fine microstructure, ceramic shot has very good impact strength and toughness.

[0003] A granulator is required in the process of granulating ceramic sand. Currently, the granulator mainly uses a mesh mold to granulate the material. If the size of the granules needs to be adjusted, the mesh mold needs to be removed and replaced with a mesh mold of the corresponding size. The traditional method of replacing the mesh mold is relatively complicated and not smart enough, so it needs to be improved. Utility Model Content

[0004] The utility model aims to provide a ceramic sand granulation regulating device to solve the problem of inconvenience in replacing mesh molds of granulators proposed in the above background technology.

[0005] To achieve the above object, the utility model provides the following technical solutions: a ceramic sand granulation adjustment device, comprising a collection box, a processing cylinder is arranged on the top of the collection box, an opening is opened on one side of the processing cylinder, and a granulation assembly is arranged on one side of the opening;

[0006] The granulation assembly includes a fixed frame fixed on one side of the processing cylinder, a second motor is fixedly connected to the bottom of the fixed frame, a fixed cylinder is rotatably connected to the top of the fixed frame, a first mold assembly, a second mold assembly and a third mold assembly are arranged on the outer wall of the fixed cylinder, and the third mold assembly is inserted into the opening on one side of the processing cylinder;

[0007] The third mold assembly includes a shell, and a mesh template is fixedly connected to the inside of the shell.

[0008] Preferably, the first mold assembly and the second mold assembly have the same structure as the third mold assembly, and the mesh sizes of the mesh templates of the first mold assembly, the second mold assembly and the third mold assembly decrease in sequence.

[0009] Preferably, a spreading component is provided inside the processing cylinder;

[0010] The scattering assembly includes a first motor fixed on one side of the processing cylinder. A rotating shaft is rotatably connected inside the processing cylinder. A scattering blade is fixedly connected to the outer wall of the rotating shaft. One side of the rotating shaft is connected to the shaft of the first motor.

[0011] Preferably, a material pushing assembly is provided inside the processing cylinder;

[0012] The pusher assembly includes a mounting frame fixed to the inner wall of the processing cylinder, a third motor is fixedly connected to the top of the mounting frame, a pusher wheel is connected to the bottom of the mounting frame, the top side of the pusher wheel is connected to the shaft of the third motor, and the pusher wheel is located on the top side of the third mold assembly.

[0013] Preferably, a door panel is hinged at one end of the collection box, and a slide groove is fixedly connected to the inner wall of the collection box.

[0014] Preferably, the chute is symmetrically distributed about the bisector of the collection box, a sliding block is inserted at the bottom of the chute, and the sliding block is slidably connected to the chute.

[0015] Preferably, a hook is fixedly connected to the bottom of the sliding block, and a collecting bag is arranged on the hook.

[0016] Compared with the prior art, the beneficial effects of the utility model are:

[0017] (1) The device can quickly and intelligently replace the first mold assembly, the second mold assembly and the third mold assembly, thereby improving the pelletizing efficiency.

[0018] (2) The device is provided with an automatically rotating fixed cylinder on one side of the processing cylinder, and the outer wall of the fixed cylinder is provided with a first mold assembly, a second mold assembly and a third mold assembly. The fixed cylinder can insert the first mold assembly, the second mold assembly and the third mold assembly into the interior of the processing cylinder in sequence by rotating, thereby achieving the purpose of automatic replacement and realizing the function of adjusting the granulation size.

[0019] (3) This device sets an automatically rotating shaft and a scattering blade inside the processing cylinder. The rotation of the scattering blade can scatter the material to avoid the agglomeration of the material, which is beneficial to the subsequent granulation work. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is a structural schematic diagram of a ceramic sand granulation regulating device of the utility model;

[0021] Figure 2 This is a cross-sectional view of a ceramic sand granulation regulating device of the utility model;

[0022] Figure 3 It is a top view of the connection between the first mold assembly, the second mold assembly and the third mold assembly and the fixed cylinder of a ceramic sand granulation adjustment device of the utility model;

[0023] Figure 4 The utility model is a ceramic sand granulation regulating device Figure 2 Enlarged view of point A in the middle.

[0024] In the figure: 1. scattering assembly; 11. first motor; 12. rotating shaft; 13. scattering blades; 2. processing cylinder; 3. collecting box; 4. door panel; 5. granulating assembly; 51. first mold assembly; 52. second mold assembly; 53. fixing frame; 54. fixing cylinder; 55. third mold assembly; 551. housing; 552. mesh template; 56. second motor; 6. pushing assembly; 61. third motor; 62. mounting frame; 63. pushing wheel; 7. collecting bag; 8. slide chute; 9. hook; 10. slider. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0026] See also Figure 1-4 The utility model provides a technical solution: a ceramic sand granulation regulating device, comprising a collecting box 3, a processing tube 2 is arranged on the top of the collecting box 3, and a spreading component 1 is arranged inside the processing tube 2;

[0027] The dispersing assembly 1 includes a first motor 11 fixed to one side of the processing cylinder 2, a rotating shaft 12 is rotatably connected inside the processing cylinder 2, a dispersing blade 13 is fixedly connected to the outer wall of the rotating shaft 12, and one side of the rotating shaft 12 is connected to the shaft of the first motor 11; this structure can drive the rotating shaft 12 to rotate through the first motor 11, and the rotating shaft 12 can drive the dispersing blade 13 to disperse the raw materials during the rotation process, which is beneficial to the subsequent granulation work and avoids the phenomenon of agglomeration; a pushing assembly 6 is arranged inside the processing cylinder 2;

[0028] The pusher assembly 6 includes a mounting frame 62 fixed to the inner wall of the processing cylinder 2, the top of the mounting frame 62 is fixedly connected to the third motor 61, the bottom of the mounting frame 62 is connected to a pusher wheel 63, the top side of the pusher wheel 63 is connected to the shaft of the third motor 61, and the pusher wheel 63 is located on the top side of the third mold assembly 55; this structure can drive the pusher wheel 63 to rotate on the mesh template 552 of the third mold assembly 55 through the third motor 61, so that the material on the mesh template 552 can be pushed into the through hole to realize the granulation work; the collecting box 3 is hinged with a door panel 4 at one end, and the inner wall of the collecting box 3 is fixed A chute 8 is connected; the chute 8 is symmetrically distributed about the bisector of the collecting box 3, a slider 10 is inserted at the bottom of the chute 8, and the slider 10 forms a sliding connection with the chute 8; a hook 9 is fixedly connected to the bottom of the slider 10, and a collecting bag 7 is arranged on the hook 9; this structure facilitates fixing the collecting bag 7 by arranging the hook 9; by arranging a sliding slider 10, the collecting bag 7 at the bottom of the slider 10 can be moved, so that the collecting bag 7 is conveniently added to or taken out of the collecting box 3; an opening is opened on one side of the processing cylinder 2, and a granulating component 5 is arranged on one side of the opening;

[0029] The granulation assembly 5 includes a fixed frame 53 fixed on one side of the processing cylinder 2, the bottom of the fixed frame 53 is fixedly connected to a second motor 56, the top of the fixed frame 53 is rotatably connected to a fixed cylinder 54, the outer wall of the fixed cylinder 54 is provided with a first mold assembly 51, a second mold assembly 52 and a third mold assembly 55, the first mold assembly 51 and the second mold assembly 52 are both of the same structure as the third mold assembly 55, and the mesh sizes of the mesh templates 552 of the first mold assembly 51, the second mold assembly 52 and the third mold assembly 55 are reduced in sequence; the first mold assembly 51, the second mold assembly 52 and the third mold assembly 55 of this structure can achieve different granulation effects, and the purpose of adjusting the granulation size can be achieved by replacing the first mold assembly 51, the second mold assembly 52 and the third mold assembly 55;

[0030] The third mold assembly 55 is inserted into the opening on one side of the processing cylinder 2; the second motor 56 of the device can drive the fixed cylinder 54 to rotate, and the fixed cylinder 54 can drive the positions of the first mold assembly 51, the second mold assembly 52 and the third mold assembly 55 to change during the rotation process, thereby achieving the purpose of automatic replacement;

[0031] The third mold assembly 55 includes a shell 551 , and a mesh template 552 is fixedly connected to the inside of the shell 551 .

[0032] Working principle: When using the ceramic sand granulation adjustment device, first add the material from the top of the processing cylinder 2, and the rotation of the rotating shaft 12 drives the scattering blades 13 to scatter the material. The scattered material falls onto the mesh template 552 of the third mold assembly 55. At the same time, the third motor 61 drives the push wheel 63 to rotate on the mesh template 552. During the rotation, the push wheel 63 pushes the material from the mesh template 552 for extrusion and granulation, and the formed material falls into the collecting bag 7. If the first mold assembly 51, the second mold assembly 52 and the third mold assembly 55 need to be replaced, the second motor 56 can be started to drive the fixed cylinder 54 to rotate. During the rotation, the fixed cylinder 54 drives the first mold assembly 51, the second mold assembly 52 and the third mold assembly 55 to be replaced. When the material inside the collecting bag 7 is full, the door panel 4 can be opened, and then the hook 9 and the slider 10 are pulled to remove the collecting bag 7 from the hook 9 and then take it out from the collecting box 3.

[0033] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.

Claims

1. A ceramic sand granulation regulating device, comprising a collecting box (3), a processing cylinder (2) being arranged on the top of the collecting box (3), characterized in that: An opening is formed on one side of the processing cylinder (2), and a granulation assembly (5) is provided on one side of the opening; The granulation assembly (5) comprises a fixed frame (53) fixed to one side of the processing cylinder (2); the bottom of the fixed frame (53) is fixedly connected to a second motor (56); the top of the fixed frame (53) is rotatably connected to a fixed cylinder (54); the outer wall of the fixed cylinder (54) is provided with a first mold assembly (51), a second mold assembly (52) and a third mold assembly (55); the third mold assembly (55) is inserted into the interior of an opening on one side of the processing cylinder (2); The third mold assembly (55) comprises a shell (551), and a mesh template (552) is fixedly connected to the inside of the shell (551).

2. A ceramic sand granulation regulating device according to claim 1, characterized in that: The first mold assembly (51) and the second mold assembly (52) are both of the same structure as the third mold assembly (55), and the mesh sizes of the mesh templates (552) of the first mold assembly (51), the second mold assembly (52) and the third mold assembly (55) decrease in sequence.

3. A ceramic sand granulation regulating device according to claim 1, characterized in that: A spreading component (1) is arranged inside the processing cylinder (2); The scattering assembly (1) comprises a first motor (11) fixed to one side of a processing cylinder (2); a rotating shaft (12) is rotatably connected inside the processing cylinder (2); a scattering blade (13) is fixedly connected to the outer wall of the rotating shaft (12); and one side of the rotating shaft (12) is connected to the shaft of the first motor (11).

4. A ceramic sand granulation regulating device according to claim 1, characterized in that: A material pushing assembly (6) is arranged inside the processing cylinder (2); The pusher assembly (6) comprises a mounting frame (62) fixed to the inner wall of the processing cylinder (2); a third motor (61) is fixedly connected to the top of the mounting frame (62); a pusher wheel (63) is connected to the bottom of the mounting frame (62); the top side of the pusher wheel (63) is connected to the shaft of the third motor (61); and the pusher wheel (63) is located on the top side of the third mold assembly (55).

5. The ceramic sand granulation regulating device according to claim 1, characterized in that: A door panel (4) is hingedly connected to one end of the collection box (3), and a slide groove (8) is fixedly connected to the inner wall of the collection box (3).

6. A ceramic sand granulation regulating device according to claim 5, characterized in that: The slide groove (8) is symmetrically distributed with respect to the bisector of the collection box (3). A sliding block (10) is inserted at the bottom of the slide groove (8), and the sliding block (10) is slidably connected to the slide groove (8).

7. A ceramic sand granulation regulating device according to claim 6, characterized in that: A hook (9) is fixedly connected to the bottom of the sliding block (10), and a collecting bag (7) is arranged on the hook (9).