Film coating device for double-layer hollow glass

By designing a dual -layer hollow glass covering device that contains a variety of mechanical and pneumatic elements, the problem of offset and bubbles in the existing technology solves the problem of offset and bubbles in the existing technologies, and achieves a more efficient and high -quality membrane process.

CN222407155UActive Publication Date: 2025-01-28ZHEJIANG XINYALIN GLASS TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202420989696.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-09
Publication Date
2025-01-28
Estimated Expiration
2034-05-09

AI Technical Summary

Technical Problem

The existing double-layer hollow glass coating device is prone to problems such as glass position shift and bubble generation during filming, which affects the efficiency and quality of the coating.

Method used

It is designed to include the processing table, absorbing slot, filter, load -bearing, limited concave block, inserting rod, collecting rollers, electric telescopic rods, servo motors and gas pumps. The air is fixed with the air in the adsorption tank through the air pump, and the electric telescopic rod drives the rolling wheel to roll to absorb the safety film and reduce the production of bubbles.

Benefits of technology

Effectively avoid the accidental movement and air bubbles during the sedimentation process, improve the efficiency and quality of the membrane, and at the same time provide the convenience of replacement tools and reduce the risk of operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a laminating device for double-layer hollow glass, which belongs to the technical field of glass processing and comprises a processing table, an adsorption tank is arranged at the top of the processing table, a filter screen is welded on the inner surface of the processing table, a bearing frame is mounted on the outer surface of the processing table, and a limiting concave block is fixedly connected to the outer surface of the bearing frame. Inserting rods are movably inserted into inner cavities of the limiting concave blocks, the outer surfaces of the limiting concave blocks are movably sleeved with collecting rollers, a positioning plate is fixedly connected to the outer surface of the machining table, and an electric telescopic rod is fixedly connected to the outer surface of the positioning plate. According to the laminating device for the double-layer hollow glass, after the glass is placed at the top of the processing table, air in the adsorption tank can be gradually pumped out through the air inlet pipe and the exhaust pipe by starting the air pump, the glass is tightly attached to the surface of the processing table under the action of external air, and the electric telescopic rod is started to drive the roller to roll along the surface of the glass through the bracket; the safety film on the surface of the limiting concave block is adsorbed on the surface of the glass under rolling of the roller, and bubbles generated during film pasting are eliminated as much as possible.
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Description

Technical Field

[0001] The utility model belongs to the technical field of glass processing, and in particular relates to a coating device for double-layer hollow glass. Background Art

[0002] Double-layer insulating glass is an advanced glass construction method. It consists of two pieces of glass separated by effective sealing materials and spacer materials, and a moisture-absorbing desiccant is installed between the two pieces of glass to ensure that the air layer inside the insulating glass is dry for a long time without moisture and dust. The coating can increase the strength of the glass, reduce personal injury and property loss caused by glass breakage or shattering, and build an invisible protective net.

[0003] Glass surface coating is a common protection method. There are many ways to coat the glass surface. The glass needs to remain stable during the coating process. If bubbles appear during the coating process, you can use a scraper or soft cloth to gently press to expel the bubbles. However, the existing coating devices mostly use moving glass for coating, and there may be a hidden danger of position deviation in the process of moving the glass forward.

[0004] In order to solve the above problems, the present application proposes a coating device for double-layer insulating glass. Utility Model Content

[0005] In view of the problems in the related art, the utility model proposes a coating device for double-layer insulating glass to overcome the above technical problems existing in the existing related art.

[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0007] A coating device for double-layer hollow glass comprises a processing table, the top of the processing table is provided with an adsorption groove, the inner surface of the processing table is welded with a filter screen, the outer surface of the processing table is installed with a load-bearing frame, the outer surface of the load-bearing frame is fixedly connected to a limiting concave block, the inner cavity of the limiting concave block is movably inserted with an insertion rod, the outer surface of the limiting concave block is movably sleeved with a collecting roller, the outer surface of the processing table is fixedly connected with a positioning plate, the outer surface of the positioning plate is fixedly connected with an electric telescopic rod, the telescopic end of the electric telescopic rod is welded with a bracket, the inner surface of the bracket is slidably connected with a slider, the side of the slider away from the bracket is rotatably connected with a roller, the bottom of the processing table is fixedly connected with an air pump, the input end of the air pump is installed with an air inlet pipe, the output end of the air pump is installed with an exhaust pipe, and the air inlet pipe is fixedly inserted in the inner cavity of the processing table.

[0008] A servo motor is installed at the bottom of the bracket, a threaded rod is welded to the output end of the servo motor, and the slider is threadedly connected to the outer surface of the threaded rod. By setting the servo motor and the threaded rod, starting the servo motor can drive the slider to move up and down through the threaded rod, and the movement of the slider can adjust the working height of the roller, so as to meet the processing requirements of glass of different thicknesses.

[0009] The outer surface of the limiting concave block is rotatably connected with a round block, the inner surface of the round block is movably connected to the outer surface of the insertion rod, the outer surface of the round block is welded with a reset spring, the telescopic end of the reset spring is fixedly connected with a round handle, and the round handle is installed at the end of the insertion rod away from the collecting roller. By arranging the round block, the reset spring and the round handle, the operator can hold the round handle to drive the insertion rod to move in the direction away from the limiting concave block, which is convenient for quickly removing the limiting concave block for replacement, and the round handle can be quickly reset horizontally under the action of the round block and the reset spring.

[0010] The outer surface of the round handle is fixedly connected with a plurality of anti-skid bumps, which are symmetrically distributed with the round handle as the center. By providing the anti-skid bumps, the anti-skid bumps can increase the friction between the round handle and the operator, making it easier for the operator to control the movement of the round handle more stably.

[0011] A storage box is overlapped on one side of the load-bearing frame away from the processing table, and a cover plate is hinged on the top of the storage box. By arranging the storage box and the cover plate, tools such as cutting knives can be placed inside the storage box to avoid loss of cutting tools caused by random placement.

[0012] A pad is fixedly connected to the outer surface of the load-bearing frame, and a bolt is threadedly connected to the inner cavity of the pad. The bolt passes through the pad and is threadedly connected to the storage box. By arranging the pad and the bolt, the bolt is forced to rotate in a direction away from the storage box to gradually release the fixed state of the storage box and the load-bearing frame, so that the operator can quickly remove the storage box for replacement.

[0013] In summary, the technical effects and advantages of the utility model are as follows:

[0014] 1. The coating device for double-layer insulating glass, after the glass is placed on the top of the processing table, the air pump is started to gradually extract the air in the adsorption tank through the air inlet pipe and the exhaust pipe. The glass is tightly attached to the surface of the processing table under the action of the outside air, and the efficiency is reduced due to accidental movement during the coating of the glass. The electric telescopic rod can be started to drive the roller to roll along the glass surface through the bracket. The safety film on the surface of the limiting concave block is gradually adsorbed on the glass surface under the rolling of the roller, and the bubbles generated during the film application are eliminated as much as possible.

[0015] 2. The coating device of the double-layer insulating glass can drive the insertion rod to gradually separate from the collecting roller by pulling the round handle outward, so as to facilitate the rapid removal and replacement of the collecting roller containing the safety film. At the same time, the round handle can be quickly reset under the joint action of the round block and the reset spring, and the storage box on the surface of the load-bearing frame can be used to store cutting tools such as cutters, so as to avoid casualties caused by the random placement of cutters. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the utility model;

[0017] Figure 2 This is a schematic diagram of the three-dimensional structure of the processing table of the utility model;

[0018] Figure 3 It is a bottom view schematic diagram of the overall three-dimensional structure of the utility model;

[0019] Figure 4 For this utility model Figure 1 A magnified schematic diagram of the middle A area;

[0020] Figure 5 This is a schematic diagram of the overall three-dimensional structure of the utility model from another angle.

[0021] In the figure:

[0022] 1. Processing table; 2. Adsorption tank; 3. Filter; 4. Load-bearing frame; 5. Limiting concave block; 6. Insert rod; 7. Collecting roller; 8. Positioning plate; 9. Electric telescopic rod; 10. Bracket; 11. Slider; 12. Roller; 13. Air pump; 14. Inlet pipe; 15. Exhaust pipe; 16. Servo motor; 17. Threaded rod; 18. Round block; 19. Reset spring; 20. Round handle; 21. Anti-slip bump; 22. Storage box; 23. Cover plate; 24. Pad; 25. Bolt. DETAILED DESCRIPTION

[0023] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0024] Referring to the processing table 1-2, a coating device for double-layer hollow glass includes a processing table 1. An adsorption groove 2 is provided on the top of the processing table 1. The adsorption groove 2 is provided in the center of the top of the processing table 1. The glass to be coated needs to be placed in the center of the top of the processing table 1 for processing. A filter screen 3 is welded on the inner surface of the processing table 1.

[0025] Reference Figure 1-3A load-bearing frame 4 is installed on the outer surface of the processing table 1, and a limiting recessed block 5 is fixedly connected to the outer surface of the load-bearing frame 4. An insertion rod 6 is movably inserted into the inner cavity of the limiting recessed block 5. There are two insertion rods 6, and the two insertion rods 6 are symmetrically distributed with the limiting recessed block 5 as the center; a collecting roller 7 is movably sleeved on the outer surface of the limiting recessed block 5, and the two sides of the collecting roller 7 can form a movably connected with the limiting recessed block 5 after the insertion rods 6 are inserted at the same time, and the surface of the collecting roller 7 is wrapped with a safety film for glass coating.

[0026] Reference Figure 1-3 A positioning plate 8 is fixedly connected to the outer surface of the processing table 1, and an electric telescopic rod 9 is fixedly connected to the outer surface of the positioning plate 8. The telescopic length of the electric telescopic rod 9 is less than the length of the processing table 1. A bracket 10 is welded to the telescopic end of the electric telescopic rod 9. A slider 11 is slidably connected to the inner surface of the bracket 10. The side of the slider 11 away from the bracket 10 is rotatably connected to a roller 12; starting the electric telescopic rod 9 can drive the roller 12 to move horizontally through the bracket 10 and the slider 11, and when the roller 12 contacts the safety film on the glass surface, the movement of the roller 12 can gradually stick the safety film to the glass surface, and the rolling of the roller 12 can eliminate bubbles as much as possible.

[0027] Reference Figure 1-3 An air pump 13 is fixedly connected to the bottom of the processing table 1. The air pump 13 uses an external power supply. An air inlet pipe 14 is installed at the input end of the air pump 13, and an exhaust pipe 15 is installed at the output end of the air pump 13. The air inlet pipe 14 is fixedly inserted in the inner cavity of the processing table 1. When the glass is placed on the top of the processing table 1 for processing, the air pump 13 can be started to gradually extract the air in the adsorption tank 2 through the air inlet pipe 14 and the exhaust pipe 15. The glass located above the adsorption tank 2 is more safely fixed on the surface of the processing table 1 under the action of external pressure, so as to avoid accidental movement of the glass during coating and cause damage.

[0028] Reference Figure 1 and Figure 3 A servo motor 16 is installed at the bottom of the bracket 10. The servo motor 16 uses an external power supply. A threaded rod 17 is welded to the output end of the servo motor 16. The slider 11 is threadedly connected to the outer surface of the threaded rod 17. When the servo motor 16 is started, the slider 11 can be driven to move up and down through the threaded rod 17, which is convenient for adjusting the distance between the roller 12 and the processing table 1, so as to meet the needs of glass with different thicknesses.

[0029] Reference Figure 1 and Figure 4The outer surface of the limiting concave block 5 is rotatably connected with a round block 18, and the inner surface of the round block 18 is movably connected to the outer surface of the insertion rod 6, and the round block 18 is movably sleeved on the outer surface of the insertion rod 6; a reset spring 19 is welded on the outer surface of the round block 18, and the telescopic end of the reset spring 19 is fixedly connected with a round handle 20, which is installed at the end of the insertion rod 6 away from the collecting roller 7; the rotation of the insertion rod 6 can drive the round block 18 and the round handle 20 to rotate. When the safety film on the surface of the collecting roller 7 is used up and needs to be replaced, the operator can hold the round handle 20 to drive the insertion rod 6 to move in the direction away from the load-bearing frame 4. When the two insertion rods 6 inside the collecting roller 7 are completely detached, the operator can quickly remove and replace the collecting roller 7.

[0030] Reference Figure 1 and Figure 4 The outer surface of the round handle 20 is fixedly connected with a plurality of anti-skid protrusions 21, and the plurality of anti-skid protrusions 21 are symmetrically distributed with the round handle 20 as the center. The setting of the anti-skid protrusions 21 can increase the friction force on the surface of the round handle 20, and try to prevent the round handle 20 from accidentally escaping from the operator's control when it is moved under force.

[0031] Reference Figure 3 and Figure 5 A storage box 22 is overlapped on the side of the load-bearing frame 4 away from the processing table 1. The width of the storage box 22 is smaller than the width of the processing table 1. A cover plate 23 is hinged on the top of the storage box 22. The cover plate 23 can be used to store tools such as cutting knives to avoid casualties caused by the random placement of cutting tools. A cushion block 24 is fixedly connected to the outer surface of the load-bearing frame 4. A bolt 25 is threadedly connected to the inner cavity of the cushion block 24. The bolt 25 passes through the cushion block 24 and is threadedly connected to the storage box 22. The bolt 25 is forced to move in a direction away from the storage box 22 to gradually separate the storage box 22 from the load-bearing frame 4. When the bolt 25 is completely separated from the storage box 22, the operator can quickly remove and replace the storage box 22.

[0032] Working principle: First, place the glass to be coated on the top center of the processing table 1, then start the air pump 13 to gradually extract the air in the adsorption tank 2 through the air inlet pipe 14 and the exhaust pipe 15. As the air in the adsorption tank 2 below the glass decreases, the glass to be coated is tightly attached to the surface of the processing table 1 under the action of the outside air, and try to avoid accidental movement of the glass during coating, which will lead to reduced efficiency. Manually rotate the plug rod 6 to attach one side of the safety film on the surface of the collecting roller 7 to the glass surface, and then start the servo motor 16 to adjust the distance between the roller 12 and the glass through the threaded rod 17 and the slider 11 according to the actual thickness of the glass. After the roller 12 contacts the safety film on the glass surface, start the electric telescopic rod 9 to drive the roller 12 to move horizontally as a whole through the bracket 10, and then the collecting roller 7 is continuously rotated under force and releases the safety film outward. The released safety film is gradually adsorbed on the glass surface under the action of the roller 12. After the film is applied, the operator can use a cutting tool to cut off the safety film.

[0033] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A coating device for double-layer insulating glass, comprising a processing table (1), characterized in that: The top of the processing table (1) is provided with an adsorption groove (2), the inner surface of the processing table (1) is welded with a filter screen (3), the outer surface of the processing table (1) is installed with a load-bearing frame (4), the outer surface of the load-bearing frame (4) is fixedly connected to a limiting recessed block (5), the inner cavity of the limiting recessed block (5) is movably inserted with an insertion rod (6), the outer surface of the limiting recessed block (5) is movably sleeved with a collecting roller (7), the outer surface of the processing table (1) is fixedly connected to a positioning plate (8), and the outer surface of the positioning plate (8) is fixedly connected to an electric A movable telescopic rod (9) is welded to the telescopic end of the electric telescopic rod (9), a bracket (10) is slidably connected to the inner surface of the bracket (10) and a slider (11) is rotatably connected to a roller (12) on the side of the slider (11) away from the bracket (10), an air pump (13) is fixedly connected to the bottom of the processing table (1), an air intake pipe (14) is installed at the input end of the air pump (13), an exhaust pipe (15) is installed at the output end of the air pump (13), and the air intake pipe (14) is fixedly inserted in the inner cavity of the processing table (1).

2. The coating device for double-layer insulating glass according to claim 1, characterized in that: A servo motor (16) is installed at the bottom of the bracket (10), a threaded rod (17) is welded to the output end of the servo motor (16), and the slider (11) is threadedly connected to the outer surface of the threaded rod (17).

3. The coating device for double-layer insulating glass according to claim 1, characterized in that: The outer surface of the limiting recessed block (5) is rotatably connected to a round block (18), the inner surface of the round block (18) is movably connected to the outer surface of the insertion rod (6), a return spring (19) is welded to the outer surface of the round block (18), the telescopic end of the return spring (19) is fixedly connected to a round handle (20), and the round handle (20) is installed at one end of the insertion rod (6) away from the collecting roller (7).

4. The coating device for double-layer insulating glass according to claim 3, characterized in that: A plurality of anti-skid protrusions (21) are fixedly connected to the outer surface of the round handle (20), and the plurality of anti-skid protrusions (21) are symmetrically distributed with the round handle (20) as the center.

5. The coating device for double-layer insulating glass according to claim 1, characterized in that: A storage box (22) is overlapped on the side of the load-bearing frame (4) away from the processing table (1), and a cover plate (23) is hinged on the top of the storage box (22).

6. The coating device for double-layer insulating glass according to claim 5, characterized in that: A cushion block (24) is fixedly connected to the outer surface of the load-bearing frame (4), a bolt (25) is threadedly connected to the inner cavity of the cushion block (24), and the bolt (25) passes through the cushion block (24) and is threadedly connected to the storage box (22).