Hot melting, bending and jacking equipment
By designing a hot -melt bending top pressure device that contains the main agency and auxiliary agency, the problem that the existing hot -melt machine cannot bend PE pipelines and operators is susceptible to burning, and realizes the hot melt and bending of the equipment. It has improved the applicable surface and reduced the risk of security.
Patent Information
- Application Number
- CN202420980745.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-08
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2034-05-08
AI Technical Summary
The existing hot melt machines cannot bend the PE pipe, resulting in limited application surfaces. At the same time, due to the exposure of the heating tool, the operator is prone to burns due to the closeness of the heating tool during the hot melting process.
A hot -melt bending top pressure equipment is designed, including main agencies and auxiliary agencies. The main agency uses the first limit component and the second limit component to hold the PE pipeline to hold the PE pipeline to hold the hot melt in the middle of the heating tool. Auxiliary agencies are bent to PE pipelines through bending poles and handles.
The device avoids the operator's hand close to heating tools by holding the top pressure clip, reducing the burn risk, and improving the applicable surface of the device through the bending function, so that it can achieve hot melt and bending integrated.
Smart Images

Figure CN222407227U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of PE pipeline processing, in particular to hot-melt bending and pressing equipment. Background Art
[0002] Hot melt is generally used for hot melt connection. The existing hot melt connection principle is to place the mating surfaces of two PE pipes close to a heating tool to heat their flat end surfaces until they melt. After removing the heating tool, the two molten end surfaces are pressed together and kept under pressure until the joint cools down, so that the two sections of the pipe are connected as a whole.
[0003] However, the existing hot melt machine cannot bend PE pipes, which limits its application. A device that is convenient for hot melting and bending is needed to improve the application of the equipment, achieve multi-purpose use of one machine, and meet different functions.
[0004] In addition, since the heating tool of the current hot melt machine is directly exposed to the outside, after the operator holds the PE pipe with both hands and approaches the heating tool to hot-melt the PE pipe, his hands may slip, causing his hands to come close to the heating tool and cause burns to his hands. Therefore, a top pressing structure is needed to clamp the PE pipe, and there is no need to clamp it by hand. Utility Model Content
[0005] 1. Technical issues to be resolved
[0006] The purpose of the utility model is to provide a hot melt bending and pressing device to solve the problem that the existing hot melt machine cannot bend PE pipes, which limits its application. In addition, since the heating tool of the current hot melt machine is directly exposed to the outside, after the operator holds the PE pipe with both hands and approaches the heating tool to hot-melt the PE pipe, the operator may slip his hands and cause the hands to be close to the heating tool, causing burns to the hands.
[0007] (II) Technical solution
[0008] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a hot melt bending and pressing device, comprising a main mechanism and an auxiliary mechanism, characterized in that: the auxiliary mechanism is located outside the main mechanism;
[0009] The main body structure includes a base plate, a side support plate, a first limit assembly, a second limit assembly and a hot melt assembly. The side support plate is fixedly installed on the left and right ends of the upper end of the base plate. The first limit assembly is located inside the side support plate, the second limit assembly is located above the base plate, and the hot melt assembly is located above the base plate.
[0010] Preferably, the first limiting assembly includes a fixed outer ring, a sleeve rod, a telescopic rod, a spring and a first limiting arc plate, the fixed outer ring is fixedly mounted on the inner end of the side support plate, the sleeve rod is fixedly mounted on the inner end of the fixed outer ring, the telescopic rod is movably mounted on the lower end of the sleeve rod, the spring is fixedly mounted on the inner end of the sleeve rod, and the first limiting arc plate is fixedly mounted on the lower end of the telescopic rod. By installing the first limiting arc plate, the PE pipe is limited for the first time between the two first limiting arc plates.
[0011] Preferably, the second limiting assembly includes an inverted U-shaped support plate, a knob, a threaded rod, a limiting ring, a lifting plate, an extension rod, a second limiting arc plate, a sliding groove and a first support seat, the inverted U-shaped support plate is fixedly mounted on the upper end of the bottom plate, the knob is movably mounted on the upper end of the inverted U-shaped support plate, the threaded rod is fixedly mounted on the lower end of the knob, the limiting ring is fixedly mounted on the lower end of the threaded rod, the lifting plate is movably mounted on the outer end of the threaded rod, the extension rod is fixedly mounted on the lower end of the lifting plate, the second limiting arc plate is fixedly mounted on the lower end of the extension rod, and the sliding groove is fixedly arranged at the inner end of the inverted U-shaped support plate, and the installation of the sliding groove facilitates the stable lifting and lowering displacement of the lifting plate.
[0012] Preferably, the hot melt assembly includes a hot melt body, a perforation, a heating iron cylinder, an electromagnetic coil and an electromagnetic heating controller. The hot melt body is fixedly mounted on the middle part of the upper end of the base plate, the perforation is fixedly arranged inside the hot melt body, the heating iron cylinder is fixedly mounted on the inner end of the perforation, the electromagnetic coil is fixedly mounted on the outer end of the heating iron cylinder, and the electromagnetic heating controller is fixedly mounted on the upper end of the hot melt body. The electromagnetic heating controller provides variable frequency current to the electromagnetic coil.
[0013] Preferably, the main body mechanism also includes a pulley, a foot brake, a push rod and a push handle. The pulley is fixedly mounted on the lower end of the base plate, the foot brake is movably mounted on the left end of the pulley, the push rod is fixedly mounted on the rear end of the base plate, and the push handle is fixedly mounted on the upper end of the push rod. The installation of the push handle facilitates the displacement of the pushing device.
[0014] Preferably, the auxiliary mechanism includes a second support seat, a rotating rod, a threaded hole, a bending rod and a handle, the second support seat is fixedly mounted on the upper end of the side support plate, the rotating rod is movably mounted on the lower end of the outer end of the second support seat, the threaded hole is fixedly arranged on the inner end of the rotating rod, the bending rod is movably mounted on the upper end of the rotating rod, and the handle is fixedly mounted on the end of the rotating rod away from the second support seat. By installing the auxiliary mechanism, the PE pipe can be bent to realize the integration of hot melting and bending of the equipment, thereby improving the applicability of the equipment.
[0015] Compared with the prior art, the beneficial effects of the utility model are:
[0016] 1. The hot melt bending and pressing equipment presses two PE pipes by installing the first limit assembly and the second limit assembly, so that the mating surfaces of the two PE pipes can be in the middle of the heating tool of the hot melt assembly, thereby avoiding the operator's hand slipping and causing the hand to be close to the heating tool, causing burns to the hand, and improving the practicality of the equipment;
[0017] 2. The hot-melt bending and pressing equipment, through the installation of auxiliary mechanisms, when it is necessary to bend the PE pipe, first heat the part of the PE pipe to be bent, then place it on the second support seat, adjust the position of the bending rod in the threaded hole according to the bending arc, then tighten the screw, rotate the handle, drive the rotating rod and the bending rod to rotate, and bend the end of the PE pipe extending from the second support seat, so as to realize the integration of hot-melt and bending of the equipment and improve the applicability of the equipment;
[0018] 3. The hot-melt bending and pressing equipment connects two heating iron cylinders in series through an electromagnetic coil to achieve heating of the two heating iron cylinders, thereby meeting the hot-melt of two PE pipes of different sizes, improving the flexibility of the equipment, and facilitating the displacement of the equipment through the installation of pulleys, reducing the physical effort of manual handling. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;
[0020] Figure 2 This is a schematic diagram of the structure of the first limit assembly of the utility model;
[0021] Figure 3 This is a schematic diagram of the cross-sectional structure of the first limiting component of the utility model;
[0022] Figure 4 This is a schematic diagram of the cross-sectional structure of the second limiting component of the utility model;
[0023] Figure 5 This is a schematic diagram of the structure of the hot melt component of the utility model;
[0024] Figure 6 This is a schematic diagram of the structure of the hot melt component of the utility model;
[0025] Figure 7 This is a schematic diagram of the auxiliary mechanism structure of the utility model.
[0026] In the figure: 1, main body; 101, bottom plate; 102, side support plate; 103, first limit assembly; 1031, fixed outer ring; 1032, sleeve rod; 1033, telescopic rod; 1034, spring; 1035, first limit arc plate; 104, second limit assembly; 1041, inverted U-shaped support plate; 1042, knob; 1043, threaded rod; 1044, limit ring; 1045, lifting plate; 1046, extension rod; 1047, second limit Arc plate; 1048, slide groove; 1049, first support seat; 105, hot melt assembly; 1051, hot melt body; 1052, perforation; 1053, heating iron cylinder; 1054, electromagnetic coil; 1055, electromagnetic heating controller; 106, pulley; 107, foot brake; 108, push rod; 109, push handle; 2, auxiliary mechanism; 201, second support seat; 202, rotating rod; 203, threaded hole; 204, bending rod; 205, handle. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0028] See also Figure 1-Figure 7 The utility model provides a technical solution: a hot melt bending and pressing device, including a main mechanism 1 and an auxiliary mechanism 2, the auxiliary mechanism 2 is located outside the main mechanism 1; the main mechanism 1 includes a bottom plate 101, a side support plate 102, a first limit assembly 103, a second limit assembly 104 and a hot melt assembly 105, the side support plate 102 is fixedly installed on the left and right ends of the upper end of the bottom plate 101, the first limit assembly 103 is located inside the side support plate 102, the second limit assembly 104 is located above the bottom plate 101, and the hot melt assembly 105 is located above the bottom plate 101.
[0029] The first limiting assembly 103 includes a fixed outer ring 1031, a sleeve rod 1032, a telescopic rod 1033, a spring 1034 and a first limiting arc plate 1035. The fixed outer ring 1031 is fixedly installed on the inner end of the side support plate 102, the sleeve rod 1032 is fixedly installed on the inner end of the fixed outer ring 1031, the telescopic rod 1033 is movably installed on the lower end of the sleeve rod 1032, the spring 1034 is fixedly installed on the inner end of the sleeve rod 1032, and the first limiting arc plate 1035 is fixedly installed on the lower end of the telescopic rod 1033. The PE pipe is inserted into the fixed outer ring 1031, so that the telescopic rod 1033 compresses the spring 1034, so that the spring 1034 applies a certain pressure to the first limiting arc plate 1035 in the reverse direction, thereby limiting the PE pipe for the first time between the two first limiting arc plates 1035.
[0030] The second limiting assembly 104 includes an inverted U-shaped support plate 1041, a knob 1042, a threaded rod 1043, a limiting ring 1044, a lifting plate 1045, an extension rod 1046, a second limiting arc plate 1047, a slide groove 1048 and a first support seat 1049. The inverted U-shaped support plate 1041 is fixedly mounted on the upper end of the base plate 101, the knob 1042 is movably mounted on the upper end of the inverted U-shaped support plate 1041, the threaded rod 1043 is fixedly mounted on the lower end of the knob 1042, the limiting ring 1044 is fixedly mounted on the lower end of the threaded rod 1043, the lifting plate 1045 is movably mounted on the outer end of the threaded rod 1043, and the extension rod 1046 is fixedly mounted on the outer end of the threaded rod 1043. Installed at the lower end of the lifting plate 1045, the second limiting arc plate 1047 is fixedly installed at the lower end of the extension rod 1046, and the slide groove 1048 is fixedly set at the inner end of the inverted U-shaped support plate 1041. The knob 1042 is rotated to drive the threaded rod 1043 to rotate, and the threaded connection with the lifting plate 1045 is threaded through the threaded rod 1043, which drives the lifting plate 1045 to move downward, drives the extension rod 1046 and the second limiting arc plate 1047 to move downward, and the second limiting arc plate 1047 is engaged with the first support seat 1049, thereby further limiting the PE pipe, so that the mating surfaces of the two PE pipes can be in the middle of the heating tool of the hot melt assembly 105.
[0031] The hot melt assembly 105 includes a hot melt body 1051, a perforation 1052, a heating iron cylinder 1053, an electromagnetic coil 1054 and an electromagnetic heating controller 1055. The hot melt body 1051 is fixedly installed in the middle of the upper end of the base plate 101, the perforation 1052 is fixedly arranged inside the hot melt body 1051, the heating iron cylinder 1053 is fixedly installed at the inner end of the perforation 1052, the electromagnetic coil 1054 is fixedly installed at the outer end of the heating iron cylinder 1053, and the electromagnetic heating controller 1055 is fixedly installed at the upper end of the hot melt body 1051. After the PE pipe is installed, the electromagnetic heating controller 1055 is started to transmit variable frequency current to the electromagnetic coil 1054 to heat the heating iron cylinder 1053, thereby performing hot melt processing on the mating surfaces of the two PE pipes. The two heating iron cylinders 1053 are connected in series through the electromagnetic coil 1054 to meet the hot melting of two PE pipes of different sizes.
[0032] The main body mechanism 1 also includes a pulley 106, a foot brake 107, a push rod 108 and a push handle 109. The pulley 106 is fixedly mounted on the lower end of the base plate 101, the foot brake 107 is movably mounted on the left end of the pulley 106, the push rod 108 is fixedly mounted on the rear end of the base plate 101, and the push handle 109 is fixedly mounted on the upper end of the push rod 108. The installation of the pulley 106 facilitates the displacement of the device, the installation of the foot brake 107 prevents the displacement of the device, and the installation of the push rod 108 and the push handle 109 facilitates the pushing and displacement of the device.
[0033] The auxiliary mechanism 2 includes a second support seat 201, a rotating rod 202, a threaded hole 203, a bending rod 204 and a handle 205. The second support seat 201 is fixedly mounted on the upper end of the side support plate 102, the rotating rod 202 is movably mounted on the lower end of the outer end of the second support seat 201, the threaded hole 203 is fixedly set at the inner end of the rotating rod 202, the bending rod 204 is movably mounted on the upper end of the rotating rod 202, and the handle 205 is fixedly mounted on the end of the rotating rod 202 away from the second support seat 201. When the PE pipe needs to be bent, the PE pipe is first heated at the part to be bent, and then placed on the second support seat 201, the position of the bending rod 204 in the threaded hole 203 is adjusted according to the bending curvature, and then the screw is tightened, and the handle 205 is rotated to drive the rotating rod 202 and the bending rod 204 to rotate, so as to bend the end of the PE pipe extending out of the second support seat 201.
[0034] Working principle: insert the mating ends of the two PE pipes into the fixed outer ring 1031 of the side support plate 102 respectively, so that the telescopic rod 1033 compresses the spring 1034, so that the spring 1034 applies a certain pressure to the first limiting arc plate 1035 in the reverse direction, thereby limiting the PE pipe between the two first limiting arc plates 1035 for the first time, and then rotate the knob 1042 to drive the threaded rod 1043 to rotate, and the threaded connection with the lifting plate 1045 through the threaded rod 1043 drives the lifting plate 1045 to move downward, and drives the extension rod 1046 and the second limiting arc plate 1047 to move downward, and the second limiting arc plate 1047 and the first support seat 1049 engage with each other, thereby further limiting the PE pipe, so that the mating surfaces of the two PE pipes can be in the middle position of the heating iron cylinder 1053 of the hot melt assembly 105, and will not touch the heating iron cylinder 1053 to avoid being burned, and also to avoid the operator's hand The disadvantage of slipping and causing the hand to come close to the heating tool and cause burns to the hand is that after the PE pipe is installed, the electromagnetic heating controller 1055 is started, and the variable frequency current is transmitted to the electromagnetic coil 1054 to heat the heating iron cylinder 1053, so as to perform hot-melt processing on the mating surfaces of the two PE pipes. The two heating iron cylinders 1053 are connected in series through the electromagnetic coil 1054 to meet the hot-melt of two PE pipes of different sizes. After hot-melt, the connection can be taken out and pressed together. When the PE pipe needs to be bent, the PE pipe is first heated at the part where it needs to be bent, and then placed on the second support seat 201. The position of the bending rod 204 in the threaded hole 203 is adjusted according to the bending curvature, and then the screw is tightened, and the handle 205 is rotated to drive the rotating rod 202 and the bending rod 204 to rotate, so as to bend the end of the PE pipe extending out of the second support seat 201, so as to realize the integration of hot-melt and bending of the equipment and improve the applicability of the equipment.
[0035] Finally, it should be noted that the above content is only used to illustrate the technical solution of the utility model, rather than to limit the protection scope of the utility model. Simple modifications or equivalent substitutions of the technical solution of the utility model by ordinary technicians in this field do not deviate from the essence and scope of the technical solution of the utility model.
Claims
1. A hot melt bending and pressing device, comprising a main mechanism (1) and an auxiliary mechanism (2), characterized in that: The auxiliary mechanism (2) is located outside the main mechanism (1); The main body structure (1) comprises a bottom plate (101), a side support plate (102), a first limit assembly (103), a second limit assembly (104) and a hot melt assembly (105); the side support plate (102) is fixedly mounted on the left and right ends of the upper end of the bottom plate (101); the first limit assembly (103) is located inside the side support plate (102); the second limit assembly (104) is located above the bottom plate (101); and the hot melt assembly (105) is located above the bottom plate (101).
2. The hot melt bending and pressing equipment according to claim 1, characterized in that: The first limiting assembly (103) comprises a fixed outer ring (1031), a sleeve rod (1032), a telescopic rod (1033), a spring (1034) and a first limiting arc plate (1035); the fixed outer ring (1031) is fixedly mounted on the inner end of the side support plate (102); the sleeve rod (1032) is fixedly mounted on the inner end of the fixed outer ring (1031); the telescopic rod (1033) is movably mounted on the lower end of the sleeve rod (1032); the spring (1034) is fixedly mounted on the inner end of the sleeve rod (1032); and the first limiting arc plate (1035) is fixedly mounted on the lower end of the telescopic rod (1033).
3. The hot melt bending and pressing equipment according to claim 1, characterized in that: The second limiting assembly (104) comprises an inverted U-shaped support plate (1041), a knob (1042), a threaded rod (1043), a limiting ring (1044), a lifting plate (1045), an extension rod (1046), a second limiting arc plate (1047), a sliding groove (1048) and a first supporting seat (1049), wherein the inverted U-shaped support plate (1041) is fixedly mounted on the upper end of the base plate (101), the knob (1042) is movably mounted on the upper end of the inverted U-shaped support plate (1041), and the threaded rod (1043) is movable. The threaded rod (1043) is fixedly mounted on the lower end of the knob (1042), the limiting ring (1044) is fixedly mounted on the lower end of the threaded rod (1043), the lifting plate (1045) is movably mounted on the outer end of the threaded rod (1043), the extension rod (1046) is fixedly mounted on the lower end of the lifting plate (1045), the second limiting arc plate (1047) is fixedly mounted on the lower end of the extension rod (1046), and the sliding groove (1048) is fixedly arranged on the inner end of the inverted U-shaped support plate (1041).
4. The hot melt bending and pressing equipment according to claim 1, characterized in that: The hot melt assembly (105) comprises a hot melt body (1051), a perforation (1052), a heating iron cylinder (1053), an electromagnetic coil (1054) and an electromagnetic heating controller (1055); the hot melt body (1051) is fixedly mounted in the middle of the upper end of the base plate (101); the perforation (1052) is fixedly arranged inside the hot melt body (1051); the heating iron cylinder (1053) is fixedly mounted at the inner end of the perforation (1052); the electromagnetic coil (1054) is fixedly mounted at the outer end of the heating iron cylinder (1053); and the electromagnetic heating controller (1055) is fixedly mounted at the upper end of the hot melt body (1051).
5. The hot melt bending and pressing equipment according to claim 1, characterized in that: The main body mechanism (1) further comprises a pulley (106), a foot brake (107), a push rod (108) and a push handle (109); the pulley (106) is fixedly mounted on the lower end of the base plate (101); the foot brake (107) is movably mounted on the left end of the pulley (106); the push rod (108) is fixedly mounted on the rear end of the base plate (101); and the push handle (109) is fixedly mounted on the upper end of the push rod (108).
6. The hot melt bending and pressing equipment according to claim 1, characterized in that: The auxiliary mechanism (2) comprises a second support seat (201), a rotating rod (202), a threaded hole (203), a bending rod (204) and a handle (205); the second support seat (201) is fixedly mounted on the upper end of the side support plate (102); the rotating rod (202) is movably mounted on the lower end of the outer end of the second support seat (201); the threaded hole (203) is fixedly arranged on the inner end of the rotating rod (202); the bending rod (204) is movably mounted on the upper end of the rotating rod (202); and the handle (205) is fixedly mounted on one end of the rotating rod (202) away from the second support seat (201).
Citation Information
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