Headlamp mounting bracket and automobile
By designing the adjustable split -type front headlight installation bracket, the problem of the precision requirements of the front headlight assembly in existing technologies is difficult to meet the appearance requirements, and the high -precision assembly and simple adjustment process is achieved.
Patent Information
- Application Number
- CN202420547926.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-20
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2034-03-20
AI Technical Summary
In the prior art, the headlight installation structure cannot guarantee the assembly accuracy of the headlights, resulting in the inability to meet the appearance requirements.
A split -type headlight installation bracket is designed, including connectors, first branches, and second branches. The position of the first and second shelf is adjusted by welding fixture to ensure that the installation surface is parallel to the reference surface to absorb the manufacturing error. Essence
Through the adjustable installation bracket structure, the assembly accuracy of the headlights is improved, the appearance requirements are met, and the adjustment process is simplified, and the manpower and material investment is reduced.
Smart Images

Figure CN222408073U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automobiles, in particular to a headlight mounting bracket and an automobile. Background Art
[0002] The headlights of a car are one of the most critical exterior parts of the front of the car. The headlights have gaps and mismatches with multiple exterior parts such as the hood, fenders, and front bumpers. However, due to errors in the manufacturing process, it is difficult for the headlight assembly accuracy to meet the exterior requirements.
[0003] At present, a headlight mounting structure integrates the fixing points of the surrounding appearance parts, reduces the dimension chain, and thus improves the accuracy. However, although the accuracy of the headlight mounting structure is improved, the mounting structure itself cannot be adjusted, and the assembly accuracy of the headlight cannot be guaranteed. Utility Model Content
[0004] One of the purposes of the utility model is to provide a headlight mounting bracket to at least solve the technical problem that the headlight mounting structure in the prior art cannot ensure the assembly accuracy of the headlight; the second purpose is to provide a car.
[0005] In order to achieve the above purpose, the technical solution adopted by the utility model is as follows:
[0006] A headlight mounting bracket, comprising:
[0007] A connecting member having a first welding surface and a second welding surface parallel to the first reference surface;
[0008] A first bracket, welded to the first welding surface, the first bracket having a first mounting surface for affixing to the headlight;
[0009] A second bracket is welded to the second welding surface, and the second bracket has a second mounting surface for fitting with the headlight, the first mounting surface and the second mounting surface are both parallel to the second reference surface, and the first reference surface is perpendicular to the second reference surface.
[0010] Furthermore, a first connection hole for connecting the headlight is formed on the first mounting surface, and a second connection hole for connecting the headlight is formed on the second mounting surface.
[0011] Furthermore, it also includes a mounting member connected to the connecting member, the connecting member has a first vehicle body mounting surface, and the first vehicle body mounting surface is provided with a first fixing hole for connecting to the vehicle body;
[0012] The mounting member has a second vehicle body mounting surface, on which a second fixing hole for connecting the vehicle body is formed, the first vehicle body mounting surface and the second vehicle body mounting surface are both parallel to a third reference surface, and the third reference surface is perpendicular to both the first reference surface and the second reference surface.
[0013] Furthermore, the connecting member has a third welding surface, the mounting member has a fourth welding surface, the third welding surface is welded to the fourth welding surface, and the third welding surface and the fourth welding surface are both parallel to the second reference surface.
[0014] Furthermore, the connecting member also has a third vehicle body mounting surface, and a third fixing hole for connecting the vehicle body is formed on the third vehicle body mounting surface, and the third vehicle body mounting surface is parallel to the third reference surface.
[0015] Furthermore, the first bracket and the mounting piece are welded to one end of the connecting piece, and the second bracket is welded to the other end of the connecting piece.
[0016] Furthermore, a first mounting hole corresponding to the first fixing hole and a second mounting hole corresponding to the second fixing hole are formed on the vehicle body, the size of the first fixing hole is larger than the size of the first mounting hole, and the size of the second fixing hole is larger than the size of the second mounting hole.
[0017] Furthermore, a third mounting hole corresponding to the third fixing hole is formed on the vehicle body, and a size of the third fixing hole is larger than a size of the third mounting hole.
[0018] Furthermore, a positioning hole is provided on the connecting piece, and the positioning hole is used to cooperate with a positioning portion on the clamping tool.
[0019] An automobile comprises the headlight mounting bracket described in any one of the above items.
[0020] Beneficial effects of the embodiments of the utility model:
[0021] In the embodiment of the utility model, the headlight mounting bracket includes a connecting member, a first bracket and a second bracket, which is a split structure. When the first bracket and the second bracket are welded to the connecting member, the positions of the first bracket and the second bracket can be adjusted by a welding fixture. When adjusting the positions, the first bracket can translate and rotate on the first welding surface, and the second bracket can translate and rotate on the second welding surface. By adjusting the positions of the first bracket and the second bracket during welding, it can be ensured that the first mounting surface and the second mounting surface are parallel to the second reference surface after welding. In the embodiment of the utility model, when the first bracket and the second bracket are welded to the connecting member, their positions are adjustable, so as to absorb manufacturing errors and ensure that the first mounting surface and the second mounting surface are parallel to the second reference surface, so that the first mounting surface and the second mounting surface meet the accuracy requirements, thereby ensuring the assembly accuracy of the headlight. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 A schematic diagram of the structure of the headlight mounting bracket provided in the embodiment of the utility model Figure 1 ;
[0023] Figure 2 A schematic diagram of the assembly of the headlight mounting bracket and the vehicle body provided in an embodiment of the utility model;
[0024] Figure 3 A schematic diagram of the structure of the headlight mounting bracket provided in the embodiment of the utility model Figure 2 ;
[0025] Figure 4 A schematic diagram of the structure of the headlight mounting bracket provided in the embodiment of the utility model Figure 3 ;
[0026] Figure 5 A schematic diagram of welding points in a headlight mounting bracket provided in an embodiment of the utility model;
[0027] Figure 6 A schematic diagram of the exploded structure of a headlight mounting bracket provided in an embodiment of the utility model.
[0028] Explanation of the accompanying drawings: 1-connecting part, 11-first welding surface, 12-second welding surface, 13-third welding surface, 14-first fixing hole, 15-third fixing hole, 16-positioning hole, 161-first positioning hole, 162-second positioning hole, 17-weight reduction hole, 18-first vehicle body mounting surface, 19-third vehicle body mounting surface, 2-mounting part, 21-second fixing hole, 22-fourth welding surface, 23-second vehicle body mounting surface, 3-first bracket, 31-first mounting surface, 32-first connecting hole, 33-first welding nut, 4-second bracket, 41-second mounting surface, 42-second connecting hole, 43-second welding nut, 5-vehicle body. DETAILED DESCRIPTION
[0029] The following will describe the implementation of the present invention with reference to the accompanying drawings and preferred embodiments. Those skilled in the art can easily understand other advantages and effects of the present invention from the contents disclosed in this specification. The present invention can also be implemented or applied through other different specific implementations, and the details in this specification can also be modified or changed in various ways based on different viewpoints and applications without departing from the spirit of the present invention. It should be understood that the preferred embodiments are only for illustrating the present invention, not for limiting the scope of protection of the present invention.
[0030] It should be noted that the illustrations provided in the following embodiments are only used to illustrate the basic concept of the present invention in a schematic manner. Therefore, the drawings only show components related to the present invention rather than being drawn according to the number, shape and size of components in actual implementation. In actual implementation, the type, quantity and proportion of each component may be changed arbitrarily, and the component layout may also be more complicated.
[0031] The headlight of a car is one of the most critical appearance parts of the front face of the car. The headlights are matched with multiple appearance parts such as the engine hood, fenders and front bumper with gaps. However, due to the errors in the manufacturing process, it is difficult for the headlight assembly accuracy to meet the appearance requirements. Usually, during the development of a car, multiple rounds of real car matching and adjustment of product molds are required to meet the appearance requirements. The adjustment of product molds requires a lot of manpower and material resources, and the adjustment cycle is long. Therefore, it is very important to develop a headlight mounting structure that can quickly and conveniently adjust its accuracy. At present, a headlight mounting structure integrates the fixing points of surrounding appearance parts, reduces the dimension chain, and thus improves the accuracy. However, although the accuracy of the above-mentioned headlight mounting structure has been improved, the mounting structure itself cannot be adjusted, and the assembly accuracy of the headlight cannot be guaranteed. In order to solve the above problems, the embodiment of the utility model proposes a headlight mounting bracket and a car.
[0032] First, refer to Figures 1 to 3 The embodiment of the utility model proposes a headlight mounting bracket, comprising: a connecting member 1, having a first welding surface 11 and a second welding surface 12 parallel to a first reference surface; a first bracket 3, welded to the first welding surface 11, and having a first mounting surface 31 for fitting with the headlight; a second bracket 4, welded to the second welding surface 12, and having a second mounting surface 41 for fitting with the headlight, the first mounting surface 31 and the second mounting surface 41 are both parallel to the second reference surface, and the first reference surface is perpendicular to the second reference surface.
[0033] Specifically, the headlight mounting bracket is used for mounting headlights in automobiles. The first bracket 3 and the second bracket 4 are both welded to the connecting member 1, and the first bracket 3 and the second bracket 4 are specifically welded to the connecting member 1 by spot welding. The first bracket 3 has a fifth welding surface, which is welded to the first welding surface 11. The second bracket 4 has a sixth welding surface, which is welded to the second welding surface 12. Figure 5 The fifth welding surface can be welded to the first welding surface 11 through two welding points, and the sixth welding surface can be welded to the second welding surface 12 through three welding points. The automobile coordinate system includes an X-axis, a Y-axis and a Z-axis. The automobile coordinate system specifically refers to Figure 2 The coordinate system shown in the figure, wherein the X direction is specifically the length direction of the car, the Y direction is specifically the width direction of the car, and the Z direction is specifically the height direction of the car. The first reference surface is the XZ plane in the car coordinate system, and the first welding surface 11 and the second welding surface 12 are both parallel to the XZ plane. The second reference surface is the YZ plane in the car coordinate system, and the first mounting surface 31 and the second mounting surface 41 are both parallel to the YZ plane. A weight reduction hole 17 is provided on the connector 1.
[0034] In the embodiment of the utility model, the headlight mounting bracket includes a connecting member 1, a first bracket 3 and a second bracket 4, which is a split structure. When the first bracket 3 and the second bracket 4 are welded to the connecting member 1, the positions of the first bracket 3 and the second bracket 4 can be adjusted by a welding fixture. When adjusting the positions, the first bracket 3 can translate and rotate on the first welding surface 11, and the second bracket 4 can translate and rotate on the second welding surface 12. By adjusting the positions of the first bracket 3 and the second bracket 4 during welding, it can be ensured that the first mounting surface 31 and the second mounting surface 41 are parallel to the second reference surface after welding is completed.
[0035] In the embodiment of the utility model, the positions of the first bracket 3 and the second bracket 4 are adjustable when they are welded to the connecting member 1, so as to absorb manufacturing errors and ensure that the first mounting surface 31 and the second mounting surface 41 are parallel to the second reference surface, so that the first mounting surface 31 and the second mounting surface 41 meet the accuracy requirements, thereby ensuring the assembly accuracy of the headlight. In addition, in the embodiment of the utility model, the positions of the first bracket 3 and the second bracket 4 can be adjusted by a welding fixture without changing the structures of the connecting member 1, the first bracket 3 and the second bracket 4 themselves, and the adjustment is fast and convenient.
[0036] Reference Figure 3 The first mounting surface 31 is provided with a first connection hole 32 for connecting the headlight, and the second mounting surface 41 is provided with a second connection hole 42 for connecting the headlight.
[0037] Specifically, the first bracket 3 is connected to the headlight through two first bolts. Figure 5 and Figure 6, a first weld nut 33 may be welded on the first bracket 3, the first weld nut 33 has a first nut hole, the position of the first nut hole corresponds to the position of the first connection hole 32, and the first nut hole is used to be screwed with the first bolt. A second weld nut 43 may be welded on the second bracket 4, the second weld nut 43 has a second nut hole, the position of the second nut hole corresponds to the position of the second connection hole 42, and the second nut hole is used to be screwed with the first bolt. Of course, in other embodiments, the first bracket 3 and the second bracket 4 may not be welded with the first weld nut 33 and the second weld nut 43, but a separate nut may be used to be screwed with the first bolt.
[0038] The first connection hole 32 and the second connection hole 42 are the mounting points of the headlight. The headlight is provided with a first through hole corresponding to the first connection hole 32 and a second through hole corresponding to the second connection hole 42. The first mounting surface 31 and the second mounting surface 41 are both parallel to the YZ plane. The position of the headlight can be adjusted during the process of assembling it to the headlight mounting bracket. When adjusting the position, the headlight can be translated and rotated on the first mounting surface 31 and the second mounting surface 41 to ensure that the positions of the first through hole and the second through hole on the headlight correspond to the positions of the first connection hole 32 and the second connection hole 42, respectively, thereby ensuring the assembly accuracy of the headlight.
[0039] Reference Figure 2 , Figure 3 and Figure 5 The headlight mounting bracket provided by the embodiment of the utility model also includes a mounting member 2 connected to the connecting member 1, the connecting member 1 has a first vehicle body mounting surface 18, and the first vehicle body mounting surface 18 is provided with a first fixing hole 14 for connecting to the vehicle body 5; the mounting member 2 has a second vehicle body mounting surface 23, and the second vehicle body mounting surface 23 is provided with a second fixing hole 21 for connecting to the vehicle body 5, the first vehicle body mounting surface 18 and the second vehicle body mounting surface 23 are both parallel to the third reference surface, and the third reference surface is perpendicular to the first reference surface and the second reference surface.
[0040] Specifically, the mounting member 2 is welded on the connecting member 1, and the connecting member 1 and the mounting member 2 are used to connect with the vehicle body 5. The connection method between the connecting member 1 and the mounting member 2 and the vehicle body 5 can be screw connection. In this case, the first fixing hole 14 and the second fixing hole 21 are both used to connect with the vehicle body 5 through the second bolt. The third reference plane is the XY plane in the vehicle coordinate system. The vehicle body 5 is provided with a first mounting hole corresponding to the first fixing hole 14 and a second mounting hole corresponding to the second fixing hole 21. After the headlight mounting bracket is assembled to the vehicle body 5, the first vehicle body mounting surface 18 and the second vehicle body mounting surface 23 are both in contact with the vehicle body 5.
[0041] After the connection member 1, the mounting member 2, the first bracket 3 and the second bracket 4 in the headlight mounting bracket are welded, the headlight mounting bracket can be clamped by a clamping tool to assemble the headlight mounting bracket with the vehicle body 5. During the process of assembling the headlight mounting bracket to the vehicle body 5, the headlight mounting bracket can be translated and rotated to adjust its position, and the translation direction and rotation plane of the headlight mounting bracket are both parallel to the XY plane. In the embodiment of the utility model, the position of the headlight mounting bracket can be adjusted during the process of assembling it to the vehicle body 5 to reduce manufacturing errors, ensure that the first mounting surface 31 and the second mounting surface 41 are both parallel to the second reference surface, and improve the assembly accuracy of the headlight.
[0042] Reference Figure 3 and Figure 6 The connecting member 1 also has a third welding surface 13, and the mounting member 2 has a fourth welding surface 22. The third welding surface 13 and the fourth welding surface 22 are welded to each other, and both the third welding surface 13 and the fourth welding surface 22 are parallel to the second reference surface.
[0043] Specifically, the mounting member 2 is welded to the connecting member 1 by spot welding. In the embodiment of the utility model, during the process of welding the mounting member 2 to the connecting member 1, the position of the mounting member 2 can be adjusted along the Z direction by a welding fixture to absorb the manufacturing error of the vehicle body 5, so as to ensure that after the headlight mounting bracket is assembled to the vehicle body 5, both the first vehicle body mounting surface 18 and the second vehicle body mounting surface 23 can fit with the vehicle body 5, so as to avoid the first vehicle body mounting surface 18 and the second vehicle body mounting surface 23 not being able to fit with the vehicle body 5 at the same time due to the manufacturing error of the vehicle body 5.
[0044] Reference Figure 3 The connector 1 also has a third vehicle body mounting surface 19, on which a third fixing hole 15 for connecting the vehicle body is provided, and the third vehicle body mounting surface 19 is parallel to the third reference surface. Specifically, the third fixing hole 15 is used to connect to the vehicle body through a second bolt. In the embodiment of the utility model, in addition to the first fixing hole 14, the connector 1 also has a third fixing hole 15, thereby ensuring the connection reliability between the connector 1 and the vehicle body 5.
[0045] Reference Figures 1 to 4 The first bracket 3 and the mounting member 2 are welded to one end of the connecting member 1 , and the second bracket 4 is welded to the other end of the connecting member 1 .
[0046] The vehicle body 5 is provided with a first mounting hole corresponding to the first fixing hole 14 and a second mounting hole corresponding to the second fixing hole 21. The size of the first fixing hole 14 is larger than that of the first mounting hole, and the size of the second fixing hole 21 is larger than that of the second mounting hole. The vehicle body 5 is provided with a third mounting hole corresponding to the third fixing hole 15. The size of the third fixing hole 15 is larger than that of the third mounting hole.
[0047] Specifically, the shapes of the first fixing hole 14, the second fixing hole 21, the third fixing hole 15, the first mounting hole, the second mounting hole and the third mounting hole are all circular. The size of the first fixing hole 14 is larger than the size of the first mounting hole, specifically, the diameter of the first fixing hole 14 is larger than the diameter of the first mounting hole, and the difference between the diameters can be set according to actual needs, such as the difference can be within 1 mm. The size of the second fixing hole 21 is larger than the size of the second mounting hole, specifically, the diameter of the second fixing hole 21 is larger than the diameter of the second mounting hole, and the difference between the diameters can be set according to actual needs, such as the difference can be within 1 mm. The size of the third fixing hole 15 is larger than the size of the third mounting hole, specifically, the diameter of the third fixing hole 15 is larger than the diameter of the third mounting hole, and the difference between the diameters can be set according to actual needs, such as the difference can be within 1 mm.
[0048] In the embodiment of the utility model, by setting the size of the first fixing hole 14 to be larger than the size of the first mounting hole, the size of the second fixing hole 21 to be larger than the size of the second mounting hole, and the size of the third fixing hole 15 to be larger than the size of the third mounting hole, after the position of the headlight mounting bracket is adjusted during the assembly of the headlight mounting bracket to the vehicle body 5, it can still be ensured that the second bolt can normally pass through the first fixing hole 14 and the first mounting hole, the second fixing hole 21 and the second mounting hole, and the third fixing hole 15 and the third mounting hole.
[0049] Reference Figures 2 to 4 The connector 1 is provided with a positioning hole 16, which is used to match with the positioning portion on the clamping tool. Specifically, the positioning hole 16 includes a first positioning hole 161 and a second positioning hole 162, the first positioning hole 161 is circular, and the second positioning hole 162 is long. The positioning portion on the clamping tool includes a first positioning portion matched with the first positioning hole 161 and a second positioning portion matched with the second positioning hole 162.
[0050] In summary, the headlight mounting bracket provided in the embodiment of the utility model is used for installing headlights in automobiles, and the positions of the first bracket 3 and the second bracket 4 are adjustable when they are welded on the connecting member 1, and the position of the mounting member 2 is also adjustable when it is welded on the connecting member 1. In addition, the position of the headlight mounting bracket is adjustable when it is assembled as a whole on the vehicle body 5, and the above-mentioned adjustment is for translation and rotation in multiple directions. Through the above-mentioned adjustment, manufacturing errors can be absorbed and the assembly accuracy of the headlights can be improved, thereby ensuring the gap difference between the headlights and other appearance parts.
[0051] The headlight mounting bracket provided by the embodiment of the utility model can be adjusted by adjusting the welding angle and the clamping tooling without changing the structures of the connecting member 1, the mounting member 2, the first bracket 3 and the second bracket 4, that is, without changing the product mold. The adjustment is fast and convenient, the cycle is short, and the cost is low.
[0052] After the adjustment of the headlight mounting bracket is completed, the actual vehicle installation and matching verification effect is used to infer the adjustment parameters of the headlight mounting bracket. The welding fixture and the clamping tooling are adjusted according to the adjustment parameters, so that the accuracy of the first mounting surface 31, the second mounting surface 41, the first connecting hole 32, and the second connecting hole 42 in the headlight mounting bracket after subsequent assembly can meet the requirements, thereby reducing rectification costs and shortening the rectification period.
[0053] It can be understood that the above examples are merely examples listed for a better understanding of the technical solutions of the embodiments of the present utility model, and are not intended to be the sole limitations on the embodiments of the present utility model.
[0054] In a second aspect, the utility model provides a car, the car includes any one of the headlight mounting brackets in the first aspect. And because the car includes the headlight mounting bracket, it also has the beneficial effects of the headlight mounting bracket. The car provided by the embodiment of the utility model includes the various structures of the headlight mounting bracket in any of the above embodiments, and to avoid repetition, they are not described here.
[0055] The above embodiments are only preferred embodiments for fully illustrating the present invention, and the protection scope of the present invention is not limited thereto. Any equivalent substitution or modification made by a person skilled in the art based on the present invention is within the protection scope of the present invention.
Claims
1. A headlight mounting bracket, characterized in that: include: A connecting member (1) having a first welding surface (11) and a second welding surface (12) parallel to a first reference surface; A first bracket (3) welded to the first welding surface (11), the first bracket (3) having a first mounting surface (31) for fitting with the headlight; A second bracket (4) is welded to the second welding surface (12), the second bracket (4) having a second mounting surface (41) for fitting with the headlight, the first mounting surface (31) and the second mounting surface (41) are both parallel to a second reference surface, and the first reference surface is perpendicular to the second reference surface.
2. The headlight mounting bracket according to claim 1, characterized in that: The first mounting surface (31) is provided with a first connection hole (32) for connecting to the headlight, and the second mounting surface (41) is provided with a second connection hole (42) for connecting to the headlight.
3. The headlight mounting bracket according to claim 1 or 2, characterized in that: It also includes a mounting member (2) connected to the connecting member (1), wherein the connecting member (1) has a first vehicle body mounting surface (18), and the first vehicle body mounting surface (18) is provided with a first fixing hole (14) for connecting to a vehicle body (5); The mounting member (2) has a second vehicle body mounting surface (23), the second vehicle body mounting surface (23) is provided with a second fixing hole (21) for connecting to the vehicle body (5), the first vehicle body mounting surface (18) and the second vehicle body mounting surface (23) are both parallel to a third reference surface, and the third reference surface is perpendicular to the first reference surface and the second reference surface.
4. The headlight mounting bracket according to claim 3, characterized in that: The connecting member (1) also has a third welding surface (13), and the mounting member (2) has a fourth welding surface (22); the third welding surface (13) and the fourth welding surface (22) are welded to each other, and the third welding surface (13) and the fourth welding surface (22) are both parallel to the second reference surface.
5. The headlight mounting bracket according to claim 3, characterized in that: The connecting member (1) also has a third vehicle body mounting surface (19), on which a third fixing hole (15) for connecting the vehicle body is provided, and the third vehicle body mounting surface (19) is parallel to the third reference surface.
6. The headlight mounting bracket according to claim 3, characterized in that: The first bracket (3) and the mounting member (2) are welded to one end of the connecting member (1), and the second bracket (4) is welded to the other end of the connecting member (1).
7. The headlight mounting bracket according to claim 3, characterized in that: The vehicle body (5) is provided with a first mounting hole corresponding to the first fixing hole (14) and a second mounting hole corresponding to the second fixing hole (21); the size of the first fixing hole (14) is larger than the size of the first mounting hole, and the size of the second fixing hole (21) is larger than the size of the second mounting hole.
8. The headlight mounting bracket according to claim 5, characterized in that: The vehicle body (5) is provided with a third mounting hole corresponding to the third fixing hole (15), and the size of the third fixing hole (15) is larger than the size of the third mounting hole.
9. The headlight mounting bracket according to claim 1, characterized in that: The connecting piece (1) is provided with a positioning hole (16), and the positioning hole (16) is used to cooperate with a positioning portion on a clamping tool.
10. An automobile, characterized in that: It comprises the headlight mounting bracket as claimed in any one of claims 1 to 9.