High-adaptability basket separating mechanism

Abstract

The utility model relates to the field of edible mushroom production equipment, in particular to a high-adaptability basket separating mechanism which comprises a basket separating guide column, a basket separating pressure spring, a basket inserting seat, a basket separating limiting piece, a basket separating linear bearing, a basket separating plate, a basket lifting plate, a basket separating seat, a basket lifting power connecting rod, a basket lifting seat, a basket lifting linear bearing, a basket inserting guide shaft, a basket inserting air cylinder and a basket inserting linear bearing. The mechanism is flexible in design and can adapt to baskets of different sizes and types, and the flexibility and efficiency of a production line are improved; the stability and smoothness of the mechanism in the lifting process are ensured through the use of the basket separating guide columns and the linear bearings; the basket separation limiting pieces ensure accurate separation of the baskets, and operation errors and product damage are reduced; automatic basket separation is achieved through the driving device and the basket lifting power connecting rod, manual intervention is reduced, and the production efficiency is improved; due to the design of the basket lifting plate and the basket separating plate of the axe blade structure, when basket lips are overlapped (seamless), the basket lifting plate and the basket separating plate can be reliably inserted, and basket separation is stable.

Description

Technical Field

[0001] The utility model relates to the field of edible fungus production equipment, in particular to a highly adaptable basket separation mechanism. Background Art

[0002] In the process of factory-based edible fungi cultivation, it is necessary to basket the edible fungi culture bags (culture bottles) in a certain number (for example, 3 rows per basket, 4 bags per row) to facilitate the turnover between the various process flows in the edible fungi cultivation process. The existing methods of basket-packing edible fungi bags (mushroom bottles) include manual basket-packing (small workshops, family workshops) and automated basket-packing (large-scale, factory-based cultivation). In the automated basket-packing equipment, it is necessary to separate the entire building of baskets into single baskets to pack the mushroom bags (mushroom bottles). However, the existing basket-packing and basket-splitting mechanisms can only divide the distance between baskets to a certain width (gap), for example, the gap between baskets is ≥10MM, and baskets smaller than the gap cannot be reliably divided, not to mention the basket-packing and basket-splitting operations with no gaps (micro gaps) between baskets. In addition, the width of the parts for the existing basket-splitting operations is about 10MM, and for those with broken basket edges, the basket-splitting operations cannot be reliably performed. Therefore, it is necessary to provide a highly adaptable basket-splitting mechanism to solve the above-mentioned technical problems. Utility Model Content

[0003] 1. Technical issues to be resolved

[0004] In view of the deficiencies in the prior art, the utility model provides a highly adaptable basket dividing mechanism.

[0005] (II) Technical solution

[0006] To achieve the above purpose, the utility model provides the following technical solutions: A highly adaptable basket-dividing mechanism of the utility model includes a basket-dividing guide column, a basket-dividing compression spring, a basket-inserting seat, a basket-dividing position-limiting member, a basket-dividing linear bearing, a basket-dividing plate, a basket-lifting plate, a basket-dividing seat, a basket-lifting lifting power connecting rod, a basket-lifting seat, a basket-lifting lifting linear bearing, a basket-inserting guide shaft, a basket-inserting cylinder, and a basket-inserting linear bearing, wherein:

[0007] The sub-basket guide column is used to provide guidance and support during the lifting process of the mechanism;

[0008] The basket separation compression spring is used to provide the necessary elastic force for the basket lifting plate and the basket separation plate to overlap and reset after the basket is separated;

[0009] The basket inserting seat serves as the installation base for the basket linear bearing and basket lifting plate;

[0010] The sub-basket limiting member is used to limit the position of the sub-basket seat when the sub-basket seat rises, so as to realize the separation of the baskets;

[0011] The sub-basket linear bearing is used to ensure the smooth sliding of the sub-basket guide column during the lifting process;

[0012] The basket separation plate cooperates with the basket lifting plate, and the blade is inserted between the two baskets to separate the baskets;

[0013] The sub-basket seat is used to fix the sub-basket guide column and the sub-basket plate;

[0014] The basket lifting power connecting rod matches the driving device to provide the power required for the basket lifting seat to lift;

[0015] The basket lifting seat serves as a mounting platform for the basket lifting power connecting rod, the basket lifting linear bearing, the basket inserting linear bearing and the basket inserting cylinder;

[0016] The basket lifting linear bearing is used to ensure the smooth movement of the basket lifting seat during the lifting process;

[0017] The insertion basket linear bearing cooperates with the insertion basket guide shaft to ensure the smooth displacement of the insertion basket seat.

[0018] Preferably, the basket lifting linear bearings are symmetrically arranged at both ends of the basket lifting seat, the basket inserting cylinder is fixedly installed in the middle position of the basket lifting seat, the basket inserting linear bearings are fixedly installed on the basket lifting seat and are located on both sides of the basket inserting cylinder, and the basket lifting power is hinged at the bottom of the basket lifting seat.

[0019] Further preferably, the insertion basket guide shaft is slidably installed in the insertion basket linear bearing, the insertion basket seat is fixed to one end of the insertion basket guide shaft, and the other end of the insertion basket guide shaft is connected to the insertion basket cylinder.

[0020] Again preferably, the sub-basket linear bearing and the basket lifting plate are fixed on the basket insertion seat, the sub-basket guide column passes through the sub-basket compression spring, the sub-basket linear bearing, the basket lifting plate, the basket insertion seat and the sub-basket plate and is fixed on the sub-basket seat, and the sub-basket plates are symmetrically arranged at both ends of the sub-basket seat.

[0021] Preferably, it also includes a frame, which serves as an installation base for the basket lifting and lowering power connecting rod, the basket insertion seat, the basket lifting seat and the dividing basket seat. The dividing basket limiter is fixed on the frame and is used to lower the entire mechanism to the bottom basket surface under the power of the driving device, and the basket insertion cylinder extends to drive the basket insertion guide shaft, the basket insertion seat, the dividing basket guide column, the dividing basket compression spring, the dividing basket linear bearing, the basket lifting plate, the dividing basket seat and the dividing basket plate to descend, and the cutting edges of the basket lifting plate and the dividing basket plate are used to be inserted between the two baskets.

[0022] Further preferably, the sides of the basket dividing plates and the basket lifting plates are axe blade structures.

[0023] Again preferably, both ends of the basket lifting power connecting rod are eccentrically connected to the driving device and the basket lifting seat through an eccentric shaft respectively.

[0024] (III) Beneficial effects

[0025] Compared with the prior art, the utility model provides a highly adaptable basket separation mechanism having the following features:

[0026] Beneficial effects:

[0027] Adaptability: The mechanism is designed to be flexible and can adapt to baskets of different sizes and types, improving the flexibility and efficiency of the production line;

[0028] Stability: The use of basket guide columns and linear bearings ensures the stability and smoothness of the mechanism during the lifting process;

[0029] Accuracy: The basket limiters ensure accurate separation of the baskets, reducing operational errors and product damage;

[0030] Automation: The driving device and power connecting rod are used to realize automatic basket separation, reduce manual intervention and improve production efficiency;

[0031] Reliability: The basket lifting plate and basket dividing plate design of the axe blade structure can reliably separate baskets regardless of whether they are good baskets, bad baskets or overlapping baskets;

[0032] Easy to maintain: reasonable mechanism design, easy replacement and maintenance of parts, and reduced maintenance costs;

[0033] Energy saving and emission reduction: This basket division mechanism has low requirements for the basket and has a wide range of applications. It can extend the service life of the basket, save customers' basket investment costs, and reduce environmental pollution.

[0034] In summary, the highly adaptable basket separation mechanism realizes an efficient, accurate and automated basket separation process through reasonable structural design and working principle, improves production efficiency and product quality, reduces maintenance costs, and achieves the purpose of energy conservation and emission reduction. BRIEF DESCRIPTION OF THE DRAWINGS

[0035] Figure 1 This is a front structural schematic diagram of the utility model;

[0036] Figure 2 This is a schematic diagram of the top view structure of the utility model;

[0037] Figure 3 This is a side view of the structure of the utility model;

[0038] In the figure: 1. guide column for dividing basket; 2. compression spring for dividing basket; 3. seat for inserting basket; 4. limiter for dividing basket; 5. linear bearing for dividing basket; 6. plate for dividing basket; 7. plate for lifting basket; 8. seat for dividing basket; 9. power connecting rod for lifting basket; 10. seat for lifting basket; 11. linear bearing for lifting basket; 12. guide shaft for inserting basket; 13. cylinder for inserting basket; 14. linear bearing for inserting basket. DETAILED DESCRIPTION

[0039] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0040] See also Figure 1-3 The utility model is a highly adaptable basket separation mechanism, characterized in that it includes a basket separation guide column 1, a basket separation compression spring 2, a basket insertion seat 3, a basket separation limiter 4, a basket separation linear bearing 5, a basket separation plate 7, a basket lifting plate 6, a basket separation seat 8, a basket lifting and lowering power connecting rod 9, a basket lifting seat 10, a basket lifting and lowering linear bearing 11, a basket insertion guide shaft 12, a basket insertion cylinder 13, and a basket insertion linear bearing 14, wherein:

[0041] The sub-basket guide column 1 is used to provide guidance and support during the lifting process of the mechanism;

[0042] The basket separation compression spring 2 is used to provide the necessary elastic force for the basket lifting plate and the basket separation plate to overlap and reset after the basket is separated;

[0043] The basket inserting seat 3 serves as the installation base for the sub-basket linear bearing 5 and the basket lifting plate 6;

[0044] The sub-basket limiting member 4 is used to limit the position of the sub-basket seat 8 when the sub-basket seat 8 rises, so as to achieve the separation of the baskets;

[0045] The sub-basket linear bearing 5 is used to ensure the smooth sliding of the sub-basket guide column 1 during the lifting process;

[0046] The basket separation plate 7 cooperates with the basket lifting plate 6, and the blade is inserted between the two baskets to achieve the separation of the baskets;

[0047] The sub-basket seat 8 is used to fix the sub-basket guide column 1 and the sub-basket plate 7;

[0048] The basket lifting power connecting rod 9 matches the driving device to provide the power required for the basket lifting seat 10 to lift;

[0049] The basket lifting seat 10 serves as a mounting platform for the basket lifting and lowering power connecting rod 9, the basket lifting and lowering linear bearing 11, the basket inserting linear bearing 14 and the basket inserting cylinder 13;

[0050] The basket lifting linear bearing 11 is used to ensure the smooth movement of the basket lifting seat 10 during the lifting process;

[0051] The insertion basket linear bearing 14 cooperates with the insertion basket guide shaft 12 to ensure the smooth displacement of the insertion basket seat 3 .

[0052] In the preferred scheme of the above-mentioned highly adaptable basket dividing mechanism, the basket lifting linear bearings 11 are symmetrically arranged at both ends of the basket lifting seat 10, the basket inserting cylinder 13 is fixedly installed in the middle position of the basket lifting seat 10, the basket inserting linear bearings 14 are fixedly installed on the basket lifting seat 10 and are located on both sides of the basket inserting cylinder 13, the basket lifting power is hinged at the bottom of the basket lifting seat 10, the basket inserting guide shaft 12 is slidably installed in the basket inserting linear bearing 14, the basket inserting seat 3 is fixed to one end of the basket inserting guide shaft 12, and the other end of the basket inserting guide shaft 12 is connected to the basket inserting cylinder 13;

[0053] Basket lifting and inserting actions:

[0054] The basket lifting linear bearings 11 are symmetrically arranged at both ends of the basket lifting seat 10, providing a stable lifting guide.

[0055] The basket inserting cylinder 13 is fixedly installed in the middle of the basket lifting seat 10 , and the basket inserting linear bearing 14 is installed on the basket lifting seat 10 and is located on both sides of the basket inserting cylinder 13 .

[0056] The insert basket guide shaft 12 slides in the insert basket linear bearing 14, one end of which is connected to the insert basket seat 3, and the other end is connected to the insert basket cylinder 13. When the insert basket cylinder 13 extends, the insert basket guide shaft 12 and the insert basket seat 3 are driven to move along the insert basket linear bearing 14.

[0057] The sub-basket linear bearing 5 and the basket lifting plate 6 are fixed on the basket insertion seat 3, the sub-basket guide column 1 passes through the sub-basket compression spring 2, the sub-basket linear bearing 5, the basket lifting plate 6, the basket insertion seat 3 and the sub-basket plate 7 and is fixed on the sub-basket seat 8, and the sub-basket plate 7 is symmetrically arranged at both ends of the sub-basket seat 8;

[0058] Basket splitting action:

[0059] The sub-basket linear bearing 5 and the basket lifting plate 6 are fixed on the basket insertion seat 3, and the sub-basket guide column 1 passes through the sub-basket compression spring 2, the sub-basket linear bearing 5, the basket lifting plate 6, the basket insertion seat 3 and the sub-basket plate 7 and is fixed on the sub-basket seat 8.

[0060] When the basket inserting seat 3 descends, the sub-basket guide column 1 and the sub-basket compression spring 2 move accordingly, so that the sub-basket plate 7 and the basket lifting plate 6 descend synchronously.

[0061] The frame also includes a frame, which serves as an installation basis for the basket lifting and lowering power connecting rod 9, the basket insertion seat 3, the basket lifting seat 10 and the sub-basket seat 8. The sub-basket limiting member 4 is fixed on the frame and is used to lower the entire mechanism to the bottom basket surface under the power of the driving device, and the basket insertion cylinder 13 extends out to drive the basket insertion guide shaft 12, the basket insertion seat 3, the sub-basket guide column 1, the sub-basket compression spring 2, the sub-basket linear bearing 5, the basket lifting plate 6, the sub-basket seat 8 and the sub-basket plate 7 to descend, and the blades of the basket lifting plate 6 and the sub-basket plate 7 are inserted into the middle of the two baskets. The sides of the sub-basket plate 7 and the basket lifting plate 6 are axe blade structures, and the two ends of the basket lifting and lowering power connecting rod 9 are eccentrically connected to the driving device and the basket lifting seat 10 through eccentric shafts respectively.

[0062] Overall lifting and power connection:

[0063] The frame serves as the installation base of the entire mechanism, and the sub-basket limiting member 4 is fixed on the frame to control the descending depth of the mechanism.

[0064] The sides of the basket dividing plate 7 and the basket lifting plate 6 adopt an axe blade structure, which can cut into the basket body more quickly, improve the basket dividing efficiency, and can be reliably inserted when the basket lips overlap (seamless), so as to stabilize the basket dividing.

[0065] The two ends of the basket lifting power connecting rod 9 are connected to the driving device and the basket lifting seat 10 through an eccentric shaft to realize the lifting movement of the mechanism.

[0066] The highly adaptable basket separation mechanism is mainly composed of the following parts:

[0067] Basket guide column 1: Provides guidance and support during the lifting process of the mechanism to ensure stable movement of the basket mechanism.

[0068] Basket separation compression spring 2: provides necessary elastic force during the basket separation process to assist in separating the baskets.

[0069] Basket inserting seat 3: serves as the installation base for the basket dividing linear bearing 5 and the basket lifting plate 6, supporting the entire basket dividing mechanism.

[0070] The separation basket limiting member 4 is used to limit the position of the separation basket seat 8 when the separation basket seat 8 rises, so as to ensure the accurate separation of the baskets.

[0071] Sub-basket linear bearing 5: ensures smooth sliding of the sub-basket guide column 1 during the lifting process and reduces friction.

[0072] The basket separating plate 7 and the basket lifting plate 6 work in cooperation, and the blade is inserted into the middle of the two baskets to realize the separation of the baskets.

[0073] Basket lifting power connecting rod 9: matching driving device (cylinder, motor, hydraulic and other power sources), providing the power required for lifting the basket seat 10.

[0074] Basket lifting seat 10: serves as a mounting platform for multiple components, including basket lifting and lowering linear bearings 11, basket insertion linear bearings 14, basket insertion cylinders 13, etc.

[0075] Basket lifting linear bearing 11: ensures the smooth movement of the basket lifting seat 10 during the lifting process.

[0076] The inserting basket guide shaft 12 cooperates with the inserting basket linear bearing 14 to ensure the smooth displacement of the inserting basket seat 3.

[0077] Basket inserting cylinder 13: provides power to drive the movement of the basket inserting seat 3 and related components.

[0078] Rack: Serves as the installation base for the entire mechanism, supporting and fixing each component.

[0079] Working principle:

[0080] Under the power of the driving device and the basket lifting power connecting rod 9, the entire mechanism descends to the bottom basket surface;

[0081] The basket inserting cylinder 13 extends, driving the basket inserting guide shaft 12, the basket inserting seat 3, the basket dividing guide column 1 and other related components to move;

[0082] The blades of the basket lifting plate 6 and the basket dividing plate 7 are inserted between the two baskets, and the basket insertion seat 3 is assisted by the elastic force of the basket dividing linear bearing 5 and the basket dividing compression spring 2 to rise steadily under the power of the driving device (cylinder, motor, hydraulic power source, etc.) and the basket lifting and lowering power connecting rod 9;

[0083] The sub-basket stopper 4 ensures that the sub-basket seat 8 stops accurately when it rises to the right position, completing the separation of the baskets;

[0084] The driving device in the utility model adopts a motor and a swing arm (conventional sprocket) transmission structure.

[0085] The basket lifting power connecting rod 9 in the utility model can be replaced by a conventional pneumatic telescopic cylinder or a hydraulic telescopic cylinder to realize the rise or fall of the entire mechanism.

[0086] The above-mentioned rack can be matched with the above-mentioned installation components by using a conventional equipment rack structure, so the rack is not shown in the accompanying drawings of the present utility model.

[0087] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A highly adaptable basket separation mechanism, characterized in that: The invention comprises a basket guide column (1), a basket compression spring (2), a basket insertion seat (3), a basket limiter (4), a basket linear bearing (5), a basket plate (7), a basket lifting plate (6), a basket seat (8), a basket lifting and lowering power connecting rod (9), a basket lifting seat (10), a basket lifting and lowering linear bearing (11), a basket insertion guide shaft (12), a basket insertion cylinder (13), and a basket insertion linear bearing (14), wherein: The sub-basket guide column (1) is used to provide guidance and support during the lifting process of the mechanism; The basket separation compression spring (2) is used to provide necessary elastic force for the basket lifting plate and the basket separation plate to overlap and reset after the basket is separated; The basket inserting seat (3) serves as the installation base for the basket sub-line bearing (5) and the basket lifting plate (6); The sub-basket limiting member (4) is used to limit the position of the sub-basket seat (8) when the sub-basket seat (8) rises, so as to achieve separation of the baskets; The sub-basket linear bearing (5) is used to ensure smooth sliding of the sub-basket guide column (1) during the lifting process; The basket separation plate (7) cooperates with the basket lifting plate (6) and inserts the blade portion between the two baskets to achieve separation of the baskets; The sub-basket seat (8) is used to fix the sub-basket guide column (1) and the sub-basket plate (7); The basket lifting power connecting rod (9) matches the driving device to provide the power required for lifting the basket lifting seat (10); The basket lifting seat (10) serves as a working platform for the basket lifting and lowering power connecting rod (9), the basket lifting and lowering linear bearing (11), the basket inserting linear bearing (14) and the basket inserting cylinder (13); The basket lifting linear bearing (11) is used to ensure the smooth movement of the basket lifting seat (10) during the lifting process; The insertion basket linear bearing (14) cooperates with the insertion basket guide shaft (12) to ensure the stable displacement of the insertion basket seat (3).

2. A highly adaptable basket separation mechanism according to claim 1, characterized in that: The basket lifting linear bearings (11) are symmetrically arranged at both ends of the basket lifting seat (10); the basket inserting cylinder (13) is fixedly installed at the middle position of the basket lifting seat (10); the basket inserting linear bearings (14) are fixedly installed on the basket lifting seat (10) and are located on both sides of the basket inserting cylinder (13); and the basket lifting power is hinged at the bottom of the basket lifting seat (10).

3. A highly adaptable basket separation mechanism according to claim 2, characterized in that: The insertion basket guide shaft (12) is slidably mounted in the insertion basket linear bearing (14), the insertion basket seat (3) is fixed to one end of the insertion basket guide shaft (12), and the other end of the insertion basket guide shaft (12) is connected to the insertion basket cylinder (13).

4. A highly adaptable basket separation mechanism according to claim 3, characterized in that: The sub-basket linear bearing (5) and the basket lifting plate (6) are fixed on the basket insertion seat (3); the sub-basket guide column (1) passes through the sub-basket compression spring (2), the sub-basket linear bearing (5), the basket lifting plate (6), the basket insertion seat (3) and the sub-basket plate (7) and is fixed on the sub-basket seat (8); the sub-basket plate (7) is symmetrically arranged at both ends of the sub-basket seat (8).

5. A highly adaptable basket separation mechanism according to claim 4, characterized in that: The invention also comprises a frame, which serves as a mounting base for a basket lifting and lowering power connecting rod (9), a basket inserting seat (3), a basket lifting seat (10) and a basket dividing seat (8). The basket dividing stopper (4) is fixed on the frame and is used to lower the entire mechanism to the bottom basket surface under the power of a driving device, and the basket inserting cylinder (13) extends to drive the basket inserting guide shaft (12), the basket inserting seat (3), the basket dividing guide column (1), the basket dividing compression spring (2), the basket dividing linear bearing (5), the basket lifting plate (6), the basket dividing seat (8) and the basket dividing plate (7) to descend, and the blades of the basket lifting plate (6) and the basket dividing plate (7) are inserted into the middle of the two baskets.

6. A highly adaptable basket separation mechanism according to claim 5, characterized in that: The sides of the basket dividing plate (7) and the basket lifting plate (6) are axe blade structures.

7. A highly adaptable basket separation mechanism according to claim 6, characterized in that: The two ends of the basket lifting power connecting rod (9) are eccentrically connected to the driving device and the basket lifting seat (10) through eccentric shafts.

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