Screw conveyer device for heading machine

By designing and cleaning mechanisms and regulating mechanisms in the spiral conveyor device, the problem of low and disassembly efficiency in the existing technologies solved the problem of disassembly and disassembly efficiency in existing technologies, and realized the smooth discharge and efficient cleaning of the spiral conveyor.

CN222409786UActive Publication Date: 2025-01-28YUWU COAL CO LTD OF SHANXI LUAN GRP
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Patent Information

Application Number
CN202420139787.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-19
Publication Date
2025-01-28
Estimated Expiration
2034-01-19

AI Technical Summary

Technical Problem

The existing screw conveyor devices lack cleaning functions in the direction of the discharge pipe, resulting in slag accumulation, blockage of the discharge pipe, and unsmooth discharge of the screw conveyor, and require overall disassembly, which consumes a lot of manpower and material resources and reduces work efficiency.

Method used

A spiral conveyor device for excavators is designed, including the cleaning mechanism and adjustment mechanism. The cleaning mechanism is clearing the slag on the lower side of the discharge tube through the cone gear and cleaning the blades; the adjustment mechanism can adjust the upper and lower openings of the conveyor cylinder through a round suit and guide rod to facilitate the cleaning of the blockage.

Benefits of technology

Effectively avoid the discharge direction of the discharge tube, so that the discharge of the spiral conveyor is not easy to block, and the overall disassembly process is eliminated, which greatly improves the work efficiency.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222409786U_ABST
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Abstract

The utility model discloses a spiral conveyer device for a heading machine, which relates to the technical field of conveying equipment and adopts the technical scheme that the spiral conveyer device comprises a conveying cylinder, a motor is fixedly mounted on the left side surface of the conveying cylinder, a spiral feeding rod is mounted on the right side surface of an output shaft of the motor, and a discharge pipe is mounted on the lower surface of the conveying cylinder close to the left side; a cleaning mechanism is installed on the lower side wall of the conveying cylinder on the left side of the partition plate, a round sleeve is installed between the guide cylinders, first rectangular openings are formed in the upper side wall and the lower side wall of the conveying cylinder, and second rectangular openings are formed in the upper side wall and the lower side wall of the round sleeve corresponding to the first rectangular openings; according to the spiral conveyor, muck discharged by the discharging pipe can be cleaned, blockage in the discharging direction of the discharging pipe is effectively avoided, the spiral conveyor is smooth in discharging and not prone to blockage, meanwhile, the upper opening and the lower opening of the conveying cylinder are additionally arranged, blockage in the conveying cylinder can be conveniently cleaned, the disassembly and assembly process of the spiral conveyor due to blockage is omitted, and working efficiency is greatly improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of conveying equipment, in particular to a screw conveyor device for a tunneling machine. Background Art

[0002] When using an earth pressure balance tunnel boring machine for tunnel construction, the screw conveyor is required to discharge the slag during excavation, which is one of the indispensable key components of the tunnel boring machine. The screw conveyor is arranged obliquely at the front of the tunnel boring machine, and the front end extends into the lower part of the soil bin. The slag is transported to the belt conveyor through the angle between the screw conveyor and the tunnel boring machine, and then discharged out of the tunnel.

[0003] In the prior art, conventional screw conveyor devices lack a cleaning function in the direction of their discharge pipes. A large amount of accumulated debris causes blockage of the discharge pipe, which results in unsmooth discharge of the screw conveyor and easy blockage. At the same time, when the screw conveyor is blocked, it needs to be disassembled as a whole, which consumes a lot of manpower and material resources, greatly reduces work efficiency, and is very inconvenient to use. Utility Model Content

[0004] The utility model provides a screw conveyor device for a tunneling machine to solve the problems in the background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a screw conveyor device for a tunneling machine, comprising a conveying cylinder, a motor is fixedly installed on the left side of the conveying cylinder, a spiral feeding rod is installed on the right side of the motor output shaft, a feeding hopper is installed on the upper surface of the conveying cylinder near the right edge, a discharge pipe is installed on the lower surface of the conveying cylinder near the left position, a partition is installed on the inner wall of the conveying cylinder corresponding to the upper side of the discharge pipe, a cleaning mechanism is installed on the lower side wall of the conveying cylinder on the left side of the partition, guide cylinders are provided on the outer surface of the conveying cylinder near the left and right positions, and the sides facing the left and right guide cylinders are open structures, a circular sleeve is installed between the guide cylinders, and the circular sleeve piston is sleeved on the outer surface of the conveying cylinder, the circular sleeve is transmission-connected to the left guide cylinder through an adjusting mechanism, a first rectangular opening is opened on the upper and lower side walls of the conveying cylinder, and a second rectangular opening is opened on the upper and lower side walls of the circular sleeve corresponding to the first rectangular opening.

[0006] Furthermore, a sealing member is provided on the partition at a position corresponding to the spiral feeding rod.

[0007] Furthermore, the cleaning mechanism includes a rotating shaft, a bearing, a bevel gear and a cleaning blade. The rotating shaft is installed on the lower side wall of the conveying cylinder through a bearing. The upper end of the rotating shaft is transmission-connected to the spiral feeding rod through a bevel gear. The lower end of the rotating shaft is equipped with a cleaning blade, and the cleaning blade is inserted into the lower side of the discharge pipe.

[0008] Furthermore, the adjustment mechanism includes a fixed block, a bolt rod, a turntable, a connecting block and a guide rod. The fixed block is fixedly installed on the front side of the left guide cylinder. The bolt rod is threadedly installed on the fixed block. The bolt rod is connected to the connecting block through the turntable. The rear side of the connecting block is fixedly connected to the front side of the circular sleeve. Guide rods are provided on the left side of the connecting block near the upper and lower positions, and the guide rod is movably inserted in the fixed block.

[0009] Furthermore, the cross section of the first rectangular opening is a trumpet-shaped structure that gradually increases toward the opening of the spiral feeding rod.

[0010] Furthermore, locking bolts are provided between the front and rear side walls of the circular sleeve and the front and rear side surfaces of the conveying cylinder.

[0011] Compared with the prior art, the utility model provides a screw conveyor device for a tunneling machine, which has the following beneficial effects:

[0012] 1. The screw conveyor device for the tunnel boring machine can clean the debris discharged from the discharge pipe by setting a cleaning mechanism, effectively avoiding blockage in the discharge direction of the discharge pipe, so that the screw conveyor can discharge smoothly and is not easy to be blocked.

[0013] 2. The screw conveyor device for the tunnel boring machine drives the circular sleeve to move left and right on the outer surface of the conveying cylinder by setting an adjustment mechanism, so that the first rectangular opening and the second rectangular opening are overlapped and aligned, and the upper and lower openings of the conveying cylinder are increased, which is convenient for cleaning the blockage in the conveying cylinder, eliminating the process of disassembly and assembly of the screw conveyor and greatly improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the structure of the utility model;

[0015] Figure 2 It is a cross-sectional view of the utility model;

[0016] Figure 3 It is a schematic diagram of the cleaning mechanism structure of the utility model.

[0017] In the figure: 1. conveying cylinder; 2. motor; 3. spiral feeding rod; 4. feeding hopper; 5. discharge pipe; 6. partition; 7. cleaning mechanism; 701. rotating shaft; 702. bearing; 703. bevel gear; 704. cleaning blade; 8. guide cylinder; 9. round sleeve; 10. adjusting mechanism; 101. fixing block; 102. bolt rod; 103. turntable; 104. connecting block; 105. guide rod; 11. first rectangular opening; 12. second rectangular opening; 13. sealing element; 14. locking bolt. DETAILED DESCRIPTION

[0018] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0019] See also Figure 1-Figure 3 The utility model discloses a screw conveyor device for a tunneling machine, comprising a conveying cylinder 1, a motor 2 is fixedly installed on the left side of the conveying cylinder 1, a spiral feeding rod 3 is installed on the right side of the output shaft of the motor 2, a feeding hopper 4 is installed on the upper surface of the conveying cylinder 1 near the right edge position, a discharge pipe 5 is installed on the lower surface of the conveying cylinder 1 near the left position, a partition 6 is installed on the inner wall of the conveying cylinder 1 corresponding to the upper side of the discharge pipe 5, and a cleaning mechanism 7 is installed on the lower side wall of the conveying cylinder 1 on the left side of the partition 6, guide cylinders 8 are arranged on the outer surface of the conveying cylinder 1 near the left and right positions, and the sides facing the left and right guide cylinders 8 are open structures, a round sleeve 9 is installed between the guide cylinders 8, and the round sleeve 9 piston is sleeved on the outer surface of the conveying cylinder 1, and the round sleeve 9 is transmission-connected with the left guide cylinder 8 through an adjusting mechanism 10, and the upper and lower side walls of the conveying cylinder 1 are provided with a first rectangular opening 11, and the upper and lower side walls of the round sleeve 9 corresponding to the first rectangular opening 11 are provided with a second rectangular opening 12.

[0020] Specifically, a sealing member 13 is provided on the partition plate 6 at a position corresponding to the spiral feeding rod 3 .

[0021] In this embodiment, the sealing member 13 provides a better sealing effect at the installation point of the partition plate 6 and the spiral feeding rod 3 .

[0022] Specifically, the cleaning mechanism 7 includes a rotating shaft 701, a bearing 702, a bevel gear 703 and a cleaning blade 704. The rotating shaft 701 is installed on the lower side wall of the conveying cylinder 1 through the bearing 702. The upper end of the rotating shaft 701 is transmission-connected to the spiral feeding rod 3 through the bevel gear 703. The cleaning blade 704 is installed on the lower end of the rotating shaft 701, and the cleaning blade 704 is inserted into the lower side of the discharge pipe 5.

[0023] In this embodiment, the spiral feeding rod 3 drives the rotating shaft 701 to rotate in the bearing 702 through the bevel gear 703, so that the rotating shaft 701 drives the cleaning blade 704 to rotate, and the cleaning blade 704 rotates to clean the debris on the lower side of the discharge pipe 5 to the surroundings.

[0024] Specifically, the adjustment mechanism 10 includes a fixed block 101, a bolt rod 102, a turntable 103, a connecting block 104 and a guide rod 105. The fixed block 101 is fixedly installed on the front side of the left guide cylinder 8. The bolt rod 102 is threadedly installed on the fixed block 101. The bolt rod 102 is connected to the connecting block 104 through the turntable 103. The rear side of the connecting block 104 is fixedly connected to the front side of the circular sleeve 9. The left side of the connecting block 104 is provided with guide rods 105 near the upper and lower positions, and the guide rod 105 is movably inserted in the fixed block 101.

[0025] In this embodiment, the bolt rod 102 moves left and right in the fixed block 101, so that the bolt rod 102 drives the connecting block 104 to move left and right through the turntable 103, and the connecting block 104 drives the circular sleeve 9 to move left and right. The guide rod 105 guides the left and right movement process of the circular sleeve 9 to ensure stability of the left and right movement process of the circular sleeve 9.

[0026] Specifically, the cross section of the first rectangular opening 11 is a trumpet-shaped structure that gradually increases toward the opening of the spiral feeding rod 3 .

[0027] In this embodiment, the first rectangular opening 11 faces the inclined surface of the spiral feeding rod 3, so that the material can flow more easily.

[0028] Specifically, locking bolts 14 are provided between the front and rear side walls of the circular sleeve 9 and the front and rear side surfaces of the conveying cylinder 1 .

[0029] In this embodiment, the locking bolt 14 further locks and fixes the round sleeve 9 and the conveying cylinder 1 .

[0030] When in use, the feeding hopper 4 is connected to the discharge port of the tunnel boring machine, and the slag flows into the conveying tube 1. The motor 2 drives the spiral feeding rod 3 to rotate, so that the spiral feeding rod 3 drives the slag to move toward the discharge pipe 5, and the slag is discharged through the discharge pipe 5. The bevel gear 703 in the cleaning mechanism 7 rotates with the spiral feeding rod 3, so that the bevel gear 703 drives the rotating shaft 701 to rotate in the bearing 702, and the rotating shaft 701 drives the cleaning blade 704 to rotate. The cleaning blade 704 rotates to clean the slag on the lower side of the discharge pipe 5 to the surroundings, so that the slag discharged from the discharge pipe 5 can be cleaned. It can effectively avoid the blockage of the discharge direction of the discharge pipe 5, so that the screw conveyor can discharge smoothly and is not easy to be blocked. When the conveying cylinder 1 is blocked, the bolt rod 102 in the adjustment mechanism 10 is moved to the right in the fixed block 101, so that the bolt rod 102 drives the connecting block 104 to move to the right through the turntable 103, and the connecting block 104 drives the circular sleeve 9 to move to the right, so that the first rectangular opening 11 and the second rectangular opening 12 are overlapped and aligned, and the upper and lower inspection openings of the conveying cylinder 1 are increased, which is convenient for cleaning the blockage in the conveying cylinder 1, eliminating the blockage disassembly and assembly process of the screw conveyor, and greatly improving the work efficiency.

[0031] To sum up, the screw conveyor device for the tunnel boring machine can clean the debris discharged from the discharge pipe 5, effectively avoid blockage in the discharge direction of the discharge pipe 5, make the screw conveyor discharge smoothly and not easy to be blocked, and at the same time increase the upper and lower openings of the conveying cylinder 1, so as to facilitate the cleaning of the blockage in the conveying cylinder 1, eliminate the process of disassembly and assembly of the screw conveyor when it is blocked, and greatly improve the work efficiency.

[0032] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A screw conveyor device for a tunnel boring machine, comprising a conveying cylinder (1), characterized in that: A motor (2) is fixedly mounted on the left side of the conveying cylinder (1), a spiral feeding rod (3) is mounted on the right side of the output shaft of the motor (2), a feeding hopper (4) is mounted on the upper surface of the conveying cylinder (1) near the right edge, a discharge pipe (5) is mounted on the lower surface of the conveying cylinder (1) near the left side, a partition (6) is mounted on the inner wall of the conveying cylinder (1) corresponding to the upper side of the discharge pipe (5), a cleaning mechanism (7) is mounted on the lower side wall of the conveying cylinder (1) on the left side of the partition (6), and the outer surface of the conveying cylinder (1) is provided with a plurality of A guide cylinder (8) is arranged near the left and right positions of the surface, and the sides of the left and right guide cylinders (8) facing each other are open structures. A round sleeve (9) is installed between the guide cylinders (8), and the piston of the round sleeve (9) is sleeved on the outer surface of the conveying cylinder (1). The round sleeve (9) is transmission-connected to the left guide cylinder (8) through an adjustment mechanism (10). The upper and lower side walls of the conveying cylinder (1) are provided with a first rectangular opening (11), and the upper and lower side walls of the round sleeve (9) corresponding to the first rectangular opening (11) are provided with a second rectangular opening (12).

2. A screw conveyor device for a tunnel boring machine according to claim 1, characterized in that: A sealing member (13) is provided on the partition plate (6) at a position corresponding to the spiral feeding rod (3).

3. A screw conveyor device for a tunnel boring machine according to claim 1, characterized in that: The cleaning mechanism (7) comprises a rotating shaft (701), a bearing (702), a bevel gear (703) and a cleaning blade (704); the rotating shaft (701) is mounted on the lower side wall of the conveying cylinder (1) via the bearing (702); the upper end of the rotating shaft (701) is transmission-connected to the spiral feeding rod (3) via the bevel gear (703); the lower end of the rotating shaft (701) is mounted with a cleaning blade (704), and the cleaning blade (704) is inserted into the lower side of the discharge pipe (5).

4. The screw conveyor device for a tunnel boring machine according to claim 1, characterized in that: The adjustment mechanism (10) comprises a fixed block (101), a bolt rod (102), a rotating disk (103), a connecting block (104) and a guide rod (105); the fixed block (101) is fixedly mounted on the front side of the left guide cylinder (8); the bolt rod (102) is threadedly mounted on the fixed block (101); the bolt rod (102) is connected to the connecting block (104) via the rotating disk (103); the rear side of the connecting block (104) is fixedly connected to the front side of the circular sleeve (9); the left side of the connecting block (104) is provided with guide rods (105) near the upper and lower positions, and the guide rod (105) is movably inserted into the fixed block (101).

5. The screw conveyor device for a tunnel boring machine according to claim 1, characterized in that: The cross section of the first rectangular opening (11) is a trumpet-shaped structure that gradually increases in size towards the opening of the spiral feeding rod (3).

6. A screw conveyor device for a tunnel boring machine according to claim 1, characterized in that: Locking bolts (14) are provided between the front and rear side walls of the circular sleeve (9) and the front and rear side surfaces of the conveying cylinder (1).