Valve plate structure of material flow regulating valve

By designing the valve board structure connected to the sprocketing component in the material flow regulation valve and the design of the control of a single electric retaining rod, the existing four -pass material division valve caused the collision of the valve board due to error operation, and the equipment realized the equipment. Reduce safety and cost.

CN222410216UActive Publication Date: 2025-01-28QINGDAO GUANYI SHENGYUAN METALLURGICAL ENG TECH CO LTD
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Patent Information

Application Number
CN202420810611.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-18
Publication Date
2025-01-28
Estimated Expiration
2034-04-18

AI Technical Summary

Technical Problem

Due to the lack of mechanical interlocking of the existing four-way material dispensing valves, the valve plates are prone to collide with each other due to misoperation, resulting in damage to components, and the cost of using two sets of driving mechanisms is high.

Method used

The structure of the valve board of the material flow adjustment is designed, and the first valve board is installed through the hopper, and the second valve board and the third valve board are set on the left and right sides. The angle control of the root electric retractable rod performs the valve board.

Benefits of technology

The synchronization rotation between the valve board avoids collisions, extended the service life of the equipment, and controls the angle of the valve board through a single electric telescopic rod, reducing production costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a material flow regulating valve plate structure, which relates to the technical field of material conveying and comprises a hopper, a first valve plate is rotatably mounted in the middle of the hopper, a second valve plate and a third valve plate are respectively arranged on the left side and the right side of the first valve plate, and both the second valve plate and the third valve plate are rotatably mounted on the hopper. The first valve plate, the second valve plate and the third valve plate are connected with one another through a transmission assembly, and a driving mechanism is fixedly installed on the front side wall of the hopper. According to the design scheme, through the design that the first valve plate is rotationally installed in the hopper, the second valve plate and the third valve plate are arranged on the two sides of the first valve plate respectively, the valve plates are connected through the chain wheel transmission assembly, when one set of valve plates rotate, the other valve plates can rotate synchronously, and therefore the situation that parts are damaged due to collision between the valve plates is avoided; and one electric telescopic rod is used for controlling the angle of the valve plate, so that the production cost can be effectively reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of material conveying, in particular to a valve plate structure of a material flow regulating valve. Background Art

[0002] The material flow regulating valve, also known as the material dividing valve, is an ideal device for controlling the rapid reversal of materials in the material conveying system. It is widely used in the conveying of solid particles and powdered materials in the building materials, metallurgy, mining, light industry, grain and other industries.

[0003] The valve plate of the existing four-way material dividing valve needs to be driven by two sets of driving mechanisms to move the valve plate on the same side. Due to the lack of mechanical interlocking, if the two sets of driving mechanisms are started at the same time due to misoperation, the two valve plates will collide with each other, causing damage to the valve plates, shafts, connecting keys or driving mechanisms and other components, thereby making the four-way material dividing valve lose its material dividing function, and the cost of using two sets of driving mechanisms is relatively high. Utility Model Content

[0004] In order to overcome the above-mentioned defects existing in the prior art, the utility model provides a valve plate structure of a flow regulating valve.

[0005] The technical solution adopted by the utility model to solve its technical problems is: a valve plate structure of a material flow regulating valve, including a hopper, a first valve plate is rotatably installed in the middle of the hopper, a second valve plate and a third valve plate are respectively provided on the left and right sides of the first valve plate, the second valve plate and the third valve plate are both rotatably installed on the hopper, the first valve plate, the second valve plate, and the third valve plate are interconnected by a sprocket transmission assembly, and a driving mechanism is fixedly installed on the front side wall of the hopper.

[0006] Furthermore, a feed port is provided at the top of the hopper, a first discharge port is provided at the bottom of the hopper, a second discharge port is provided on the left side of the first discharge port, a third discharge port is provided on the right side of the first discharge port, and the included angles between the second discharge port and the third discharge port and the first discharge port are all degrees.

[0007] Further, the first valve plate is located in the middle of the first discharge port, the second valve plate is located between the second discharge port and the first discharge port, the bottom ends of the second valve plate and the third valve plate are rotatably connected to the hopper, and the third valve plate is located between the third discharge port and the first discharge port. A baffle plate is provided above the second valve plate and the third valve plate, and the baffle plate is fixedly connected to the inner wall of the hopper, and the bottom end of the baffle plate is inclined toward the middle of the hopper.

[0008] Furthermore, the transmission assembly includes sprockets, which are fixedly mounted on the rotating shafts of the first valve plate, the second valve plate and the third valve plate respectively, and the sprockets are connected to each other through chains.

[0009] Further, the driving mechanism includes an electric telescopic rod, which is fixedly mounted on the front outer wall of the hopper, a connecting plate is fixedly mounted on the power output end of the electric telescopic rod, a slider is fixedly mounted on the top of the connecting plate, the slider is slidably mounted on a guide rod, the guide rod is fixedly mounted on the front outer wall of the hopper, a rack is fixedly mounted on the bottom of the connecting plate, and a gear matching the rack is fixedly mounted on the rotating shaft of the first valve plate.

[0010] The beneficial effect of the utility model is that the design of the utility model is designed by installing a first valve plate in a hopper through rotation, and a second valve plate and a third valve plate are respectively provided on both sides of the first valve plate, and the valve plates are interconnected by a sprocket drive assembly. When one group of valve plates rotates, the other valve plates will rotate synchronously, thereby preventing collision between the valve plates and causing damage to components, and using an electric telescopic rod to control the angle of the valve plate, which can effectively reduce production costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] The utility model is further described below in conjunction with the accompanying drawings and embodiments.

[0012] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0013] Figure 2 It is the front view of the utility model;

[0014] Figure 3 It is a schematic diagram of the cross-sectional structure of the utility model in the main viewing direction;

[0015] Figure 4 It is a structural schematic diagram of the utility model in which the feed port and the second discharge port are connected.

[0016] In the figure: 1. hopper, 2. feed port, 3. first discharge port, 4. second discharge port, 5. third discharge port, 6. first valve plate, 7. second valve plate, 8. third valve plate, 9. baffle plate, 10. sprocket, 11. chain, 12. electric telescopic rod, 13. connecting plate, 14. slider, 15. guide rod, 16. rack, 17. gear. DETAILED DESCRIPTION

[0017] In order to more clearly illustrate the technical solution of the utility model, the utility model is further described below in conjunction with the accompanying drawings. Obviously, the accompanying drawings described below are only one embodiment of the utility model. For ordinary technicians in this field, without paying any creative work, other embodiments can be obtained based on this drawing and embodiment, which all belong to the protection scope of the utility model.

[0018] according to Figure 1-4As shown, a valve plate structure of a flow regulating valve includes a hopper 1, a first valve plate 6 is rotatably installed in the middle of the hopper 1, a second valve plate 7 and a third valve plate 8 are respectively provided on the left and right sides of the first valve plate 6, the second valve plate 7 and the third valve plate 8 are both rotatably installed on the hopper 1, the first valve plate 6, the second valve plate 7, and the third valve plate 8 are interconnected by a sprocket transmission assembly, and a driving mechanism is fixedly installed on the front side wall of the hopper 1.

[0019] In this embodiment, a feed port 2 is provided at the top of the hopper 1, a first discharge port 3 is provided at the bottom of the hopper 1, a second discharge port 4 is provided on the left side of the first discharge port 3, and a third discharge port 5 is provided on the right side of the first discharge port 3, and the angles between the second discharge port 4 and the third discharge port 5 and the first discharge port 3 are both 45 degrees.

[0020] In this embodiment, the first valve plate 6 is located in the middle of the first discharge port 3, the second valve plate 7 is located between the second discharge port 4 and the first discharge port 3, the bottom ends of the second valve plate 7 and the third valve plate 8 are rotatably connected to the hopper 1, and the third valve plate 8 is located between the third discharge port 5 and the first discharge port 3. A baffle plate 9 is provided above the second valve plate 7 and the third valve plate 8, and the baffle plate 9 is fixedly connected to the inner wall of the hopper 1, and the bottom end of the baffle plate 9 is inclined toward the middle of the hopper 1.

[0021] In this embodiment, the transmission assembly includes a sprocket 10, which is fixedly mounted on the rotating shafts of the first valve plate 6, the second valve plate 7 and the third valve plate 8, respectively. The sprockets 10 are interconnected by chains 11. When any group of valve plates rotates, the other valve plates will rotate synchronously with the cooperation of the sprocket 10 and the chain 11.

[0022] In this embodiment, the driving mechanism includes an electric telescopic rod 12, which is fixedly mounted on the front outer wall of the hopper 1. A connecting plate 13 is fixedly mounted on the power output end of the electric telescopic rod 12. A slider 14 is fixedly mounted on the top of the connecting plate 13. The slider 14 is slidably mounted on a guide rod 15. The guide rod 15 is fixedly mounted on the front outer wall of the hopper 1. A rack 16 is fixedly mounted on the bottom of the connecting plate 13. A gear 17 matching the rack 16 is fixedly mounted on the rotating shaft of the first valve plate 6. The connecting plate 13 is driven by the electric telescopic rod 12 to slide along the guide rod 15, and the rack 16 moves synchronously with the connecting plate 13. When the rack 16 moves, it drives the gear 17 to rotate, thereby driving the first valve plate 6 to rotate. Under the cooperation of the sprocket 10 and the chain 11, the second valve plate 7 and the third valve plate 8 rotate synchronously with the first valve plate 6.

[0023] The specific working process of the utility model is as follows: when adjusting the material flow direction, the connecting plate 13 is driven by the electric telescopic rod 12 to move along the guide rod 15. When the connecting plate 13 is in the middle position of the guide rod, the first valve plate 6, the second valve plate 7 and the third valve plate 8 are all in a vertical state. At this time, the feed port 2 is connected to the first discharge port 3. When the connecting plate 13 moves to the rightmost end of the guide rod 15, the gear 17 rotates 45 degrees clockwise under the action of the rack 16, and the first valve plate 6 rotates 45 degrees synchronously with the gear 17. The second valve plate 7 and the second valve plate 8 are in the chain. Under the action of the wheel 10 and the chain 11, it flips 45 degrees clockwise. At this time, the top end of the first valve plate 6 abuts against the baffle plate 6 on the right, and the bottom end of the first valve plate 6 abuts against the second valve plate 7. At this time, the feed port 2 is connected with the second discharge port 4. When the connecting plate 13 moves to the leftmost end of the guide rod 15, the feed port 2 is connected with the third discharge port 5. Therefore, the flow direction of the material can be adjusted by a group of driving mechanisms, thereby avoiding damage to the valve plate and other components caused by misoperation, and using an electric telescopic rod to control the angle of the valve plate can effectively reduce production costs.

[0024] The above embodiments are only exemplary embodiments of the present invention and are not intended to limit the present invention. The protection scope of the present invention is defined by the claims. Those skilled in the art may make various modifications or equivalent substitutions to the present invention within the essence and protection scope of the present invention, and such modifications or equivalent substitutions shall also be deemed to fall within the protection scope of the present invention.

Claims

1. A valve plate structure of a material flow regulating valve, comprising a hopper (1), characterized in that: A first valve plate (6) is rotatably mounted in the middle of the hopper (1); a second valve plate (7) and a third valve plate (8) are respectively provided on the left and right sides of the first valve plate (6); the second valve plate (7) and the third valve plate (8) are both rotatably mounted on the hopper (1); the first valve plate (6), the second valve plate (7) and the third valve plate (8) are interconnected via a sprocket drive assembly; and a driving mechanism is fixedly mounted on the front side wall of the hopper (1).

2. A valve plate structure of a material flow regulating valve according to claim 1, characterized in that: The top end of the hopper (1) is provided with a feed port (2), the bottom end of the hopper (1) is provided with a first discharge port (3), a second discharge port (4) is provided on the left side of the first discharge port (3), a third discharge port (5) is provided on the right side of the first discharge port (3), and the included angles between the second discharge port (4) and the third discharge port (5) and the first discharge port (3) are both 45 degrees.

3. A valve plate structure of a material flow regulating valve according to claim 2, characterized in that: The first valve plate (6) is located in the middle of the first discharge port (3), the second valve plate (7) is located between the second discharge port (4) and the first discharge port (3), the bottom ends of the second valve plate (7) and the third valve plate (8) are rotatably connected to the hopper (1), and the third valve plate (8) is located between the third discharge port (5) and the first discharge port (3). A baffle plate (9) is provided above the second valve plate (7) and the third valve plate (8), the baffle plate (9) is fixedly connected to the inner wall of the hopper (1), and the bottom end of the baffle plate (9) is inclined toward the middle of the hopper (1).

4. A valve plate structure of a material flow regulating valve according to claim 3, characterized in that: The transmission assembly comprises a sprocket (10), wherein the sprockets (10) are respectively fixedly mounted on the rotating shafts of the first valve plate (6), the second valve plate (7) and the third valve plate (8), and the sprockets (10) are connected to each other via a chain (11).

5. A valve plate structure of a material flow regulating valve according to claim 4, characterized in that: The driving mechanism comprises an electric telescopic rod (12), the electric telescopic rod (12) is fixedly mounted on the front outer wall of the hopper (1), a connecting plate (13) is fixedly mounted on the power output end of the electric telescopic rod (12), a sliding block (14) is fixedly mounted on the top of the connecting plate (13), the sliding block (14) is slidably mounted on a guide rod (15), the guide rod (15) is fixedly mounted on the front outer wall of the hopper (1), a rack (16) is fixedly mounted on the bottom of the connecting plate (13), and a gear (17) matching the rack (16) is fixedly mounted on the rotating shaft of the first valve plate (6).