Carrying trundle applied to novel escalator
By designing a handle wheel for updating the escalator, using the original truss as the transportation track, simplifying the structure and reducing weight, solving the problem of low installation efficiency of automatic escalators, and improving installation efficiency and safety.
Patent Information
- Application Number
- CN202421232588.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-31
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2034-05-31
AI Technical Summary
During the installation of newer escalator parts, due to the large size and heavy weight of the parts, the manual handling is difficult, and the existing transport trucks are complex and heavy, resulting in low installation efficiency.
Design a moving foot wheel applied to the updated escalator, using the symmetrical setting front and rear side wheel installation structure, combined with the embedded module and adjusting the nut structure, using the original truss as the transportation track, simplifying the carrier structure and reducing weight.
By using the original truss as the transportation track, simplify the structure of the moving foot wheel and reduce the weight, improve the installation efficiency and safety of the automatic escalator parts, and reduce the difficulty and cost of construction.
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Figure CN222410653U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of escalators, in particular to a transport caster used for an updated escalator. Background Art
[0002] The truss in the escalator is the most basic load-bearing and supporting component, and is also the largest and heaviest component. Generally, the service life of an escalator is about 30 years. Escalators that have exceeded their service life need to be replaced. The replacement plan for existing escalators requires the removal of all the components of the original escalator and the installation of new escalators. However, the buildings where the escalators are replaced are usually still in normal use, and the components of the escalator are generally heavy. Both the removal of the original escalator and the installation of the new escalator require the use of large lifting equipment to transport the components, which makes the construction difficult.
[0003] In response to the problems existing in the existing escalator replacement solutions, the art has proposed an escalator replacement solution that retains the original truss, that is, using an updated escalator, removing the original escalator components except the truss during installation, and then installing the new escalator components in combination with the original truss. During the replacement process, there is no need to disassemble and transport the truss with the largest volume and weight, which can greatly reduce the cost of replacing the escalator and facilitate installation and construction. Since the components of the escalator except the truss are generally large in size and heavy in weight, manual transportation is very difficult, so usually a transportation auxiliary tool or a transport vehicle is used to transport the parts. The transport vehicles of some updated escalators in the prior art are relatively complex in structure, large in size and heavy in weight, which are inconvenient to use, resulting in low efficiency in the transportation and installation of escalator components. Utility Model Content
[0004] The technical problem to be solved by the utility model is that when installing new escalator parts, it is difficult to carry them manually because the parts are generally large in size and heavy in weight, and some transport vehicles in the prior art have complex structures and heavy overall weight, which affects the installation efficiency of the escalator parts.
[0005] In order to solve the above technical problems, a technical solution adopted by the utility model is: to provide a transport caster for a newer escalator, comprising a front caster mounting structure symmetrically arranged on one side of an embedded module, and a rear caster mounting structure symmetrically arranged on one side of the embedded module away from the front caster mounting structure;
[0006] The front caster mounting structure comprises a front caster mounting plate, and a front caster mounting hole is arranged at a position at the bottom of the front caster mounting plate away from the embedded module;
[0007] The rear caster mounting structure comprises a rear caster mounting plate, a rear caster mounting hole is arranged at the bottom of the rear caster mounting plate away from the embedded module, and caster structures are installed in both the rear caster mounting hole and the front caster mounting hole;
[0008] The caster structure comprises a mounting shaft, a thread is arranged on the outer wall of the mounting shaft, a pad is arranged on the mounting shaft, and positions of the mounting shaft on both sides of the pad are threadedly connected with adjusting nuts, one of the adjusting nuts is pressed against the pad.
[0009] Through the above technical solution, the embedded module is a component of the escalator, and the transport casters can not only be used to transport the embedded module, but also can be used to transport other components of the escalator. Providing a pad at the connection of the adjusting nut can increase the contact area of the connection, thereby dispersing the pressure applied by the adjusting nut to the connection part, reducing local stress concentration, and preventing loosening and deformation.
[0010] The utility model is further configured as follows: an outer ring wheel sleeve is provided on the mounting shaft, a positioning nut is provided on the side of the outer ring wheel sleeve close to the adjusting nut, the positioning nut is threadedly connected to the mounting shaft, a bearing is installed at a position of the mounting shaft located on the inner side of the outer ring wheel sleeve, a wheel hub is fixedly connected to the outer ring wheel sleeve by bolts, and a guide edge is provided on the side of the wheel hub close to the adjusting nut.
[0011] Through the above technical solution, the guide edge can enable the transport casters to use the original truss as a transport track, which facilitates the transportation of escalator parts and improves safety during transportation.
[0012] The utility model is further configured that the mounting shaft close to the front caster mounting plate is arranged in the front caster mounting hole, and the front caster mounting plate is arranged between the adjacent adjusting nut and the pad.
[0013] Through the above technical solution, by adjusting the position of the adjusting nut, the distance between the hubs on both sides can be adjusted to adapt to the size of the original truss.
[0014] The utility model is further configured that the mounting shaft close to the rear caster mounting plate is arranged in the rear caster mounting hole, and the rear caster mounting plate is arranged between the adjacent adjusting nut and the pad.
[0015] The utility model is further configured as follows: a plurality of first fixing holes are provided at the top of the front caster mounting plate, a clamping plate is provided at a position of the front caster mounting plate near the first fixing hole, connecting holes are provided at positions of the clamping plate near the first fixing hole, the clamping plate is fixedly connected to the front caster mounting plate by passing bolts through the connecting hole and the first fixing hole, a fourth fixing hole is provided at a position of the clamping plate near the embedded module, the clamping plate is fixedly connected to the embedded module by passing bolts through the fourth fixing hole, a second fixing hole is provided at the bottom of the front caster mounting plate, the front caster mounting plate is fixedly connected to the embedded module by passing bolts through the second fixing hole, and a plurality of first weight-reducing holes are provided on the front caster mounting plate.
[0016] Through the above technical solution, the weight-reducing holes are opened to reduce the overall weight of the transport casters, making it easier to disassemble and install the transport casters, thereby improving the convenience of using the transport casters.
[0017] The utility model is further configured such that a plurality of fifth fixing holes are provided at the top and bottom positions of the rear caster mounting plate, the rear caster mounting plate is fixedly connected to the embedded module by passing bolts through the fifth fixing holes, and a plurality of second weight-reducing holes are provided on the rear caster mounting plate.
[0018] The beneficial effects of the utility model are as follows:
[0019] The utility model utilizes the structure of the escalator parts themselves as a part of the transport structure, and utilizes the original truss as the transport track, which is convenient for transporting and installing the escalator parts and helps to improve safety at the same time; the transport caster has a simple structure and is light in overall weight, which is convenient for installation and use, so that the transport caster can be quickly installed on site, which improves the convenience of using the transport caster and improves the installation efficiency of the escalator parts; at the same time, the hub spacing of the transport caster can be adjusted according to the size of the original truss, and has strong applicability. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 This is a schematic diagram of the first perspective of the present utility model;
[0021] Figure 2 It is a schematic diagram of the second viewing angle of the present utility model;
[0022] Figure 3 This is a structural schematic diagram of the position of the front caster mounting plate in the utility model;
[0023] Figure 4 This is a structural schematic diagram of the rear caster mounting plate position in the utility model;
[0024] Figure 5It is a schematic diagram of the front caster installation structure of the utility model;
[0025] Figure 6 It is a schematic diagram of the rear caster installation structure of the utility model;
[0026] Figure 7 This is a schematic diagram of the caster structure of the utility model from a first perspective;
[0027] Figure 8 It is a schematic diagram of the caster structure of the utility model from a second viewing angle;
[0028] Fig. 9 It is a cross-sectional view of the caster structure of the utility model;
[0029] Fig.10 It is a schematic diagram of the utility model in use.
[0030] In the figure: 1. embedded module; 2. front caster mounting structure; 201. front caster mounting plate; 202. first weight-reducing hole; 203. first fixing hole; 204. second fixing hole; 205. front caster mounting hole; 206. clamping plate; 207. connecting hole; 208. fourth fixing hole; 3. rear caster mounting structure; 301. rear caster mounting plate; 302. fifth fixing hole; 303. second weight-reducing hole; 304. rear caster mounting hole; 4. caster structure; 401. mounting shaft; 402. adjusting nut; 403. pad; 404. positioning nut; 405. outer ring wheel sleeve; 406. bearing; 407. wheel hub; 408. guide edge. DETAILED DESCRIPTION
[0031] The preferred embodiments of the present invention are described in detail below in conjunction with the accompanying drawings so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby making a clearer and more definite definition of the protection scope of the present invention.
[0032] See also Figures 1 to 10, a transport caster for an updated escalator, comprising a front caster mounting structure 2 symmetrically arranged on one side of an embedded module 1, a rear caster mounting structure 3 symmetrically arranged on one side of the embedded module 1 away from the front caster mounting structure 2, the front caster mounting structure 2 comprising a front caster mounting plate 201, a front caster mounting hole 205 arranged at the bottom of the front caster mounting plate 201 away from the embedded module 1, the rear caster mounting structure 3 comprising a rear caster mounting plate 301, a rear caster mounting hole 304 arranged at the bottom of the rear caster mounting plate 301 away from the embedded module 1, a caster structure 4 is installed in the rear caster mounting hole 304 and the front caster mounting hole 205, the caster structure 4 comprises a mounting shaft 401, a thread is arranged on the outer wall of the mounting shaft 401, a pad 403 is arranged on the mounting shaft 401, and the mounting shaft 401 is threadedly connected with adjusting nuts 402 at both sides of the pad 403, and one of the adjusting nuts 402 is tightly against the pad 403;
[0033] The mounting shaft 401 close to the front caster mounting plate 201 is arranged in the front caster mounting hole 205, and the front caster mounting plate 201 is arranged between the close adjusting nut 402 and the pad 403. The mounting shaft 401 close to the rear caster mounting plate 301 is arranged in the rear caster mounting hole 304, and the rear caster mounting plate 301 is arranged between the close adjusting nut 402 and the pad 403. A plurality of fifth fixing holes 302 are arranged at the top and bottom of the rear caster mounting plate 301. The rear caster mounting plate 301 is fixedly connected to the embedded module 1 by passing bolts through the fifth fixing holes 302, and a plurality of second weight-reducing holes 303 are arranged on the rear caster mounting plate 301.
[0034] An outer ring wheel sleeve 405 is arranged on the mounting shaft 401, a positioning nut 404 is arranged on the side of the outer ring wheel sleeve 405 close to the adjusting nut 402, the positioning nut 404 is threadedly connected to the mounting shaft 401, a bearing 406 is arranged on the mounting shaft 401 at the inner side of the outer ring wheel sleeve 405, a wheel hub 407 is fixedly connected to the outer ring wheel sleeve 405 by bolts, a guide edge 408 is arranged on the side of the wheel hub 407 close to the adjusting nut 402, a plurality of first fixing holes 203 are arranged on the top of the front caster mounting plate 201, a clamping plate 206 is arranged on the front caster mounting plate 201 close to the first fixing holes 203, and the clamping plate 206 is close to the first fixing holes A connecting hole 207 is provided at the position of each fixing hole 203, and the clamping plate 206 is fixedly connected to the front caster mounting plate 201 by passing bolts through the connecting hole 207 and the first fixing hole 203. A fourth fixing hole 208 is provided at the position of the clamping plate 206 near the embedded module 1, and the clamping plate 206 is fixedly connected to the embedded module 1 by passing bolts through the fourth fixing hole 208. A second fixing hole 204 is provided at the bottom position of the front caster mounting plate 201, and the front caster mounting plate 201 is fixedly connected to the embedded module 1 by passing bolts through the second fixing hole 204. A plurality of first weight-reducing holes 202 are provided on the front caster mounting plate 201.
[0035] When the utility model is used, firstly, two front caster mounting plates 201 are symmetrically installed on the front side of the embedded module 1, and the front caster mounting plates 201 are fixedly connected to the embedded module 1 by bolts passing through the second fixing holes 204, and the clamping plate 206 is fixedly connected to the embedded module 1 by bolts passing through the fourth fixing holes 208, and then two rear caster mounting plates 301 are symmetrically installed on the rear side of the embedded module 1, and the rear caster mounting plates 301 are fixedly connected to the embedded module 1 by bolts passing through the fifth fixing holes 302, and then the lateral position of the wheel hub 407 is adjusted using the adjusting nut 402 according to the size of the original truss, so that the spacing between the guide edges 408 of the wheel hubs 407 on the left and right sides is slightly smaller than the inner spacing between the left and right chords on the upper part of the original truss, and the wheel hubs 407 on the left and right sides are adjusted. The horizontal position is in a symmetrical position of the longitudinal center line of the embedded module 1, and then two eye bolts are installed on the front lower cross beam of the embedded module 1, and two triangular wooden blocks are placed on the lower supporting angle steel of the original truss, and then 1 is moved to the lower edge of the original truss, so that the center of the embedded module 1 is aligned with the center line of the truss, and at the same time, the winch traction cable is hung on the eye bolt, and square wood is placed horizontally at the upper horizontal section of the original truss, and then the traction cable of the winch is lifted upward, and the winch is turned on, so that the wheel hub 407 moves with the original truss as the transportation track, so that the embedded module 1 slowly crawls upward to the upper corner of the original truss, and then the square wood is removed, and the winch continues to pull the embedded module 1 to the top of the embedded position of the original truss, thereby completing the transportation of the embedded module 1.
[0036] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.
Claims
1. A transport caster for use in an updated escalator, comprising a front caster mounting structure (2) symmetrically arranged on one side of an embedded module (1), characterized in that: A rear caster mounting structure (3) is symmetrically arranged on one side of the embedded module (1) away from the front caster mounting structure (2); The front caster mounting structure (2) comprises a front caster mounting plate (201), and a front caster mounting hole (205) is provided at a position of the bottom of the front caster mounting plate (201) away from the embedded module (1); The rear caster mounting structure (3) comprises a rear caster mounting plate (301), a rear caster mounting hole (304) is provided at a position of the bottom of the rear caster mounting plate (301) away from the embedded module (1), and caster structures (4) are installed in both the rear caster mounting hole (304) and the front caster mounting hole (205); The caster structure (4) comprises a mounting shaft (401), the outer wall of which is provided with a thread, a pad (403) being provided on the mounting shaft (401), and positions of the mounting shaft (401) on both sides of the pad (403) being threadedly connected with adjustment nuts (402), one of the adjustment nuts (402) being in close contact with the pad (403).
2. The transport caster for use in newer escalators according to claim 1, characterized in that: An outer ring wheel sleeve (405) is arranged on the installation shaft (401), a positioning nut (404) is arranged on a side of the outer ring wheel sleeve (405) close to the adjusting nut (402), the positioning nut (404) is threadedly connected to the installation shaft (401), a bearing (406) is installed at a position of the installation shaft (401) located inside the outer ring wheel sleeve (405), a wheel hub (407) is fixedly connected to the outer ring wheel sleeve (405) by bolts, and a guide edge (408) is arranged on a side of the wheel hub (407) close to the adjusting nut (402).
3. The transport caster for use in newer escalators according to claim 1, characterized in that: The mounting shaft (401) close to the front caster mounting plate (201) is arranged in the front caster mounting hole (205), and the front caster mounting plate (201) is arranged between the adjacent adjusting nut (402) and the pad (403).
4. The transport caster for use in newer escalators according to claim 1, characterized in that: The mounting shaft (401) close to the rear caster mounting plate (301) is arranged in the rear caster mounting hole (304), and the rear caster mounting plate (301) is arranged between the adjacent adjusting nut (402) and the pad (403).
5. The transport caster for use in newer escalators according to claim 1, characterized in that: The top of the front caster mounting plate (201) is provided with a plurality of first fixing holes (203); a clamping plate (206) is provided at a position of the front caster mounting plate (201) close to the first fixing holes (203); a connecting hole (207) is provided at a position of the clamping plate (206) close to the first fixing holes (203); the clamping plate (206) is fixedly connected to the front caster mounting plate (201) by using bolts passing through the connecting holes (207) and the first fixing holes (203); A fourth fixing hole (208) is provided near the embedded module (1), and the clamping plate (206) is fixedly connected to the embedded module (1) by passing bolts through the fourth fixing hole (208); a second fixing hole (204) is provided at the bottom of the front caster mounting plate (201), and the front caster mounting plate (201) is fixedly connected to the embedded module (1) by passing bolts through the second fixing hole (204); and a plurality of first weight-reducing holes (202) are provided on the front caster mounting plate (201).
6. The transport caster used for the newer escalator according to claim 1, characterized in that: A plurality of fifth fixing holes (302) are provided at the top and bottom of the rear caster mounting plate (301); the rear caster mounting plate (301) is fixedly connected to the embedded module (1) by using bolts passing through the fifth fixing holes (302); and a plurality of second weight-reducing holes (303) are provided on the rear caster mounting plate (301).
Citation Information
Cited By
Heavy load transport apparatus for escalator construction
KR103026053B1