Surface treatment device for spring production

By designing a surface treatment device that includes a spring production of the processing mechanism and cleaning mechanism, the problem of manually handling the labor time in existing technologies to increase labor time, and realize the automation and efficient surface treatment process.

CN222411768UActive Publication Date: 2025-01-28CHANGYI CITY TONGDA SPRINGS CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202420277609.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-05
Publication Date
2025-01-28
Estimated Expiration
2034-02-05

AI Technical Summary

Technical Problem

During the production process of existing springs, staff need to manually place the spring in molten zinc liquid for treatment, which increases labor time and lacks intelligence, reducing surface treatment efficiency.

Method used

Design a spring production device for spring production, including the processing mechanism and cleaning mechanism. The processing mechanism is driven by electric telescopic rods and positive and anti -motors to realize the automatic up and down movement and cleaning of the spring in the zinc liquid; the cleaning mechanism uses the water pump and clean the nozzle to achieve the automatic cleaning process.

Benefits of technology

The automation of spring surface treatment is realized, the labor time of staff is reduced, and the efficiency and intelligence level of surface treatment is improved.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222411768U_ABST
    Figure CN222411768U_ABST
Patent Text Reader

Abstract

The utility model provides a surface treatment device for spring production, which relates to the technical field of spring production and comprises a treatment mechanism, and a cleaning mechanism is fixedly mounted at the top of the treatment mechanism. According to the zinc plating device, the two electric telescopic rods are started, the tops of the two L-shaped sliding blocks are both fixedly connected with one sides of the outer walls of the two L-shaped supporting plates, and the placing frame is installed between the tops of the two L-shaped supporting plates, so that the two electric telescopic rods can stably drive the placing frame to move downwards, and after a period of time of zinc plating, the placing frame can move downwards. Two electric telescopic rods are started to take up the placing frame, then two forward and reverse motors are started, and due to the fact that a first support is in threaded connection with two threaded rods, the galvanized placing frame provided with the spring can be moved to the position above a cleaning pool and then cleaned, manual operation of workers is not needed, and the device has the advantages of being intelligent, convenient to operate and high in practicability. And the labor time of workers is shortened, and the surface treatment efficiency of the spring is improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of spring production, in particular to a surface treatment device for spring production. Background Art

[0002] A spring is a device made of elastic metal wire or plate. Its main function is to store and release energy and realize various movements and vibrations through elastic deformation. Springs are often used in machinery, electronics, automobiles and other fields for shock absorption, support, motion control, connection and fixation. When springs are produced, in order to improve the surface properties of the springs and extend their service life, their surfaces are generally treated.

[0003] During the production process of existing springs, since the springs are often in a harsh working environment, they are easily corroded by moisture, chemicals and oxidation, so their surfaces need to be treated with anti-corrosion methods. Generally, workers are required to place the springs in molten zinc liquid to form a zinc layer, and then clean it, which increases the working time of the workers, lacks intelligence, and reduces the efficiency of surface treatment for spring production. Utility Model Content

[0004] The utility model aims to solve the problems in the prior art that workers need to place springs in molten zinc liquid, which increases the working time of workers and lacks intelligence, and proposes a surface treatment device for spring production.

[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a surface treatment device for spring production, comprising a treatment mechanism, a cleaning mechanism is fixedly installed on the top of the treatment mechanism;

[0006] The processing mechanism includes an operating panel, a processing pool is fixedly installed on the top of the operating panel, two forward and reverse motors are fixedly installed on the top of the operating panel, threaded rods are fixedly installed on one side of the outer walls of the two forward and reverse motors, a limiting plate is fixedly installed on the top of the operating panel, a first bracket is threadedly connected between the outer walls of the two threaded rods, two electric telescopic rods are fixedly installed on the bottom of the inner wall of the first bracket, L-shaped support plates are fixedly installed on the output ends of the two electric telescopic rods, and a placement frame is fixedly installed between the tops of the two L-shaped support plates.

[0007] Preferably, the inner surface wall of the first bracket is provided with two vertical grooves, the inner surface walls of the two vertical grooves are movably embedded with L-shaped sliders, and the tops of the two L-shaped sliders are fixedly connected to one side of the outer wall of the two L-shaped support plates.

[0008] Preferably, a second bracket is fixedly mounted on the top of the operating panel, a protective pipe sleeve is fixedly mounted on the top of the second bracket, and a cleaning pool is fixedly mounted on the top of the operating panel.

[0009] Preferably, the cleaning mechanism includes a water collecting tank, and a water cover is placed on the top of the water collecting tank.

[0010] Preferably, a water pipe is fixedly passed through the outer wall of the water cover, and the input end of the water pipe is connected to the interior of the water collecting tank.

[0011] Preferably, a water pump is fixedly installed on the outer wall of the water pipe, and a cleaning nozzle is fixedly installed on the output end of the water pipe.

[0012] Preferably, the bottom of the water collecting tank is fixedly connected to the top of the operating panel, and the outer wall of the water pipe is fixedly inserted into the interior of the protective sleeve.

[0013] Compared with the prior art, the advantages and positive effects of the utility model are:

[0014] 1. In the utility model, firstly, a plurality of springs to be processed are placed in a placement frame, and then two electric telescopic rods are started to drive two L-shaped support plates to move downward a suitable distance, and under the action of two vertical grooves and two L-shaped sliders, the stability of the two L-shaped support plates driving the placement frame to move up and down is improved, and then the springs are processed in a treatment pool containing molten zinc liquid for a period of time, and then the two electric telescopic rods are started to take out the springs, and then two forward and reverse motors are started, and under the action of two threaded rods and two limit plates, the springs are moved to the top of the cleaning pool for cleaning, and manual operation of the staff is not required, the utility model is intelligent, the working time of the staff is reduced, and the efficiency of surface treatment of spring production is improved.

[0015] 2. In the utility model, after a plurality of springs are treated in zinc liquid for a period of time, they are moved to the top of the cleaning pool, and then the water pump is turned on to bring the water inside the water collecting tank to the water pipe and clean the springs in the placement frame along the cleaning nozzle. The stability of the water pipe is ensured by the protective sleeve, which further reduces the working time of the staff and improves the efficiency of the galvanizing treatment of the springs. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 The utility model provides a three-dimensional diagram of the overall structure of a surface treatment device for spring production;

[0017] Figure 2 A three-dimensional diagram of a processing mechanism of a surface processing device for spring production proposed by the utility model;

[0018] Figure 3A partial diagram of a processing mechanism of a surface treatment device for spring production proposed by the utility model;

[0019] Figure 4 The utility model provides a three-dimensional diagram of a cleaning mechanism of a surface treatment device for spring production.

[0020] Legend:

[0021] 1. Processing mechanism; 101. Operation panel; 102. Processing tank; 103. Forward and reverse motor; 104. Threaded rod; 105. Limiting plate; 106. First bracket; 107. Electric telescopic rod; 108. L-shaped support plate; 109. Placement frame; 110. Vertical slot; 111. L-shaped slider; 112. Second bracket; 113. Protective sleeve; 114. Cleaning tank;

[0022] 2. Cleaning mechanism; 201. Water collecting tank; 202. Water cover; 203. Water pipe; 204. Water pump; 205. Cleaning nozzle. DETAILED DESCRIPTION

[0023] In order to more clearly understand the above-mentioned purpose, features and advantages of the utility model, the utility model is further described below in conjunction with the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.

[0024] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments of the following disclosure.

[0025] Embodiment 1, as Figure 1-4 As shown, the utility model provides a surface treatment device for spring production, comprising a treatment mechanism 1, a cleaning mechanism 2 is fixedly installed on the top of the treatment mechanism 1;

[0026] The processing mechanism 1 includes an operating panel 101, a processing pool 102 is fixedly installed on the top of the operating panel 101, two forward and reverse motors 103 are fixedly installed on the top of the operating panel 101, threaded rods 104 are fixedly installed on one side of the outer wall of the two forward and reverse motors 103, a limiting plate 105 is fixedly installed on the top of the operating panel 101, a first bracket 106 is threadedly connected between the outer walls of the two threaded rods 104, two electric telescopic rods 107 are fixedly installed on the bottom of the inner wall of the first bracket 106, L-shaped support plates 108 are fixedly installed on the output ends of the two electric telescopic rods 107, a placement frame 109 is fixedly installed between the tops of the two L-shaped support plates 108, the inner wall of the first bracket 106 is provided with two vertical grooves 110, the inner walls of the two vertical grooves 110 are movably embedded with L-shaped sliders 111, and the tops of the two L-shaped sliders 111 are fixedly connected to one side of the outer wall of the two L-shaped support plates 108.

[0027] The effect achieved by the entire embodiment 1 is that, first, a plurality of springs are placed in a placement frame 109, the periphery of the placement frame 109 is open, so that the molten zinc in the treatment tank 102 can contact with it, and then the two electric telescopic rods 107 are started. Since the two L-shaped sliders 111 are movably embedded in the two vertical grooves 110, the tops of the two L-shaped sliders 111 are fixedly connected to one side of the outer wall of the two L-shaped support plates 108, and the placement frame 109 is installed between the tops of the two L-shaped support plates 108, the two electric telescopic rods 107 can stably drive the two L-shaped support plates 108 to move. The placement frame 109 moves downward. After a period of galvanizing, the two electric telescopic rods 107 are started to bring the placement frame 109 up, and then the two forward and reverse motors 103 are started. Since the first bracket 106 is threadedly connected to the two threaded rods 104, and one end of the two threaded rods 104 rotates inside the two limit plates 105, the galvanized placement frame 109 with the spring can be moved to the top of the cleaning pool 114, and then it can be cleaned. There is no need for manual operation by the staff, which is intelligent, reduces the working time of the staff, and improves the efficiency of surface treatment of the spring.

[0028] Embodiment 2, as Figure 1-4 As shown, a second bracket 112 is fixedly installed on the top of the operating panel 101, a protective sleeve 113 is fixedly installed on the top of the second bracket 112, a cleaning pool 114 is fixedly installed on the top of the operating panel 101, and the cleaning mechanism 2 includes a water collecting tank 201, a water cover 202 is placed on the top of the water collecting tank 201, a water pipe 203 is fixedly penetrated through the outer wall of the water cover 202, and the input end of the water pipe 203 is connected to the interior of the water collecting tank 201, a water pump 204 is fixedly installed on the outer wall of the water pipe 203, a cleaning nozzle 205 is fixedly installed on the output end of the water pipe 203, the bottom of the water collecting tank 201 is fixedly connected to the top of the operating panel 101, and the outer wall of the water pipe 203 is fixedly inserted into the interior of the protective sleeve 113.

[0029] The effect achieved by the entire embodiment 2 is that when the galvanized spring is in the placement frame 109 and above the cleaning pool 114, the water pump 204 is turned on to absorb the water in the water collecting tank 201 into the water pipe 203, and then the spring in the placement frame 109 is cleaned along the cleaning nozzle 205. This process can also increase the cleaning area by driving the placement frame 109 to rise and fall through two electric telescopic rods 107. There is no need for staff to manually operate the cleaning, which further improves the efficiency of surface treatment of spring production.

[0030] Working principle: First, place the springs that need surface treatment in the placement frame 109, and put a proper amount of molten zinc in the treatment pool 102, then start the two electric telescopic rods 107, and under the action of the two vertical slots 110 and the two L-shaped sliders 111, drive the two L-shaped support plates 108 to move downward steadily, thereby driving the placement frame 109 to move downward a suitable distance, and galvanize multiple springs. After a period of time, start the two electric telescopic rods 107 to raise the placement frame 109, and then start the two forward and reverse motors 103. Since the first bracket 106 is threadedly connected to the two threaded rods 104, the first bracket 106 is driven forward. Move it a suitable distance and place it above the cleaning pool 114, then turn on the water pump 204 to allow it to pump water along the water pipe 203 and the cleaning nozzle 205 to clean the springs in the placement frame 109, and during cleaning, the two L-shaped support plates 108 and the placement frame 109 are driven up and down by two electric telescopic rods 107 to increase the cleaning area. In general, through the functions of the processing mechanism 1 and the cleaning mechanism 2, manual operation by the staff is not required, and it is intelligent, which reduces the working time of the staff and improves the efficiency of treating the surface of the spring, thereby improving the use effect of the surface treatment device for spring production.

[0031] The above description is only a preferred embodiment of the present invention and does not limit the present invention in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.

Claims

1. A surface treatment device for spring production, comprising a treatment mechanism (1), characterized in that: A cleaning mechanism (2) is fixedly mounted on the top of the processing mechanism (1); The processing mechanism (1) comprises an operating panel (101), a processing pool (102) is fixedly mounted on the top of the operating panel (101), two forward and reverse motors (103) are fixedly mounted on the top of the operating panel (101), threaded rods (104) are fixedly mounted on one side of the outer walls of the two forward and reverse motors (103), a limiting plate (105) is fixedly mounted on the top of the operating panel (101), a first bracket (106) is threadedly connected between the outer walls of the two threaded rods (104), two electric telescopic rods (107) are fixedly mounted on the bottom of the inner wall of the first bracket (106), L-shaped support plates (108) are fixedly mounted on the output ends of the two electric telescopic rods (107), and a placement frame (109) is fixedly mounted between the tops of the two L-shaped support plates (108).

2. A surface treatment device for spring production according to claim 1, characterized in that: The inner surface wall of the first bracket (106) is provided with two vertical grooves (110), the inner surface walls of the two vertical grooves (110) are both movably embedded with L-shaped sliders (111), and the tops of the two L-shaped sliders (111) are fixedly connected to one side of the outer wall of the two L-shaped support plates (108).

3. A surface treatment device for spring production according to claim 2, characterized in that: A second bracket (112) is fixedly mounted on the top of the operating panel (101), a protective pipe sleeve (113) is fixedly mounted on the top of the second bracket (112), and a cleaning pool (114) is fixedly mounted on the top of the operating panel (101).

4. A surface treatment device for spring production according to claim 1, characterized in that: The cleaning mechanism (2) comprises a water collecting tank (201), and a water cover (202) is placed on the top of the water collecting tank (201).

5. A surface treatment device for spring production according to claim 4, characterized in that: A water pipe (203) is fixedly passed through the outer wall of the water cover (202), and the input end of the water pipe (203) is connected to the interior of the water collecting tank (201).

6. A surface treatment device for spring production according to claim 5, characterized in that: A water pump (204) is fixedly mounted on the outer wall of the water pipe (203), and a cleaning nozzle (205) is fixedly mounted on the output end of the water pipe (203).

7. A surface treatment device for spring production according to claim 6, characterized in that: The bottom of the water collecting box (201) is fixedly connected to the top of the operating panel (101), and the outer wall of the water pipe (203) is fixedly inserted into the interior of the protective pipe sleeve (113).