Cloth scutching machine

By introducing the sliding rail roller guidance, air floating, and ironing device in the fabric opening machine, the problem of deformation, damage and folds during the fabric opening process is solved, and the flat expansion of the cloth and the removal of small wrinkles are achieved.

CN222412273UActive Publication Date: 2025-01-28FUZHOU HOUDONG KNITTING DYEING & FINISHING CO LTD
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Patent Information

Application Number
CN202323379328.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-12
Publication Date
2025-01-28
Estimated Expiration
2033-12-12

AI Technical Summary

Technical Problem

During the opening process, existing fabric web openers can easily lead to lateral deformation of the cloth, surface damage and the inability to remove small wrinkles.

Method used

Design a fabric opening machine that includes a guidance device, air floating device and ironing device. The guidance device is rolled by a rolling guide system composed of sliding rails and roller wheels. The air -floating device is opened to suspend the cloth through the airflow, and the ironing device is used to remove the folds by steam.

Benefits of technology

By blowing and steam heating through non -mechanical contact, avoid the horizontal deformation and surface damage of the cloth, and effectively remove small wrinkles.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the field of cloth processing, and discloses a cloth scutcher which comprises a guide device used for untwisting cloth and further comprises an air flotation device arranged in front of the guide device and used for enabling the cloth to be suspended and flattened through airflow blowing, and an ironing device used for removing wrinkles through steam heating is arranged in front of the air flotation device. The air floatation device comprises a rack, an air floatation plate is mounted above the rack, an air pump is mounted at the lower part of the air floatation plate, an exhaust pipe is arranged on the air floatation plate, an air guide pipe is mounted at the top of the exhaust pipe, and a fan is mounted at the top of the rack. According to the cloth scutcher disclosed by the utility model, cloth is suspended and unfolded without mechanical contact through the exhaust pipe and the air floating plate by utilizing airflow, so that transverse deformation of the cloth is avoided; the roller rolls to guide the cloth, so that the surface of the cloth is prevented from being damaged; through the arrangement of steam heating of the cloth by the ironing plate, fine wrinkles on the cloth are removed.
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Description

Technical Field

[0001] The utility model belongs to the field of cloth processing, in particular to a cloth width opening machine. Background Art

[0002] Modern cloth often needs to be dyed after production. After dyeing, it is washed and dehydrated to obtain curled strips of cloth. The cloth needs to be processed to restore it to flatness before the next step can be carried out. The process of restoring the curled cloth to flatness is called opening the width. The opening of the width requires that the cloth is flat and wrinkle-free, and at the same time does not cause damage or deformation of the cloth.

[0003] In contrast, a Chinese patent with a publication number of 209082201U discloses a highly efficient width-opening machine, including a frame, characterized in that: an width-opening assembly is arranged in the frame, the width-opening assembly includes two sets of width-opening wheels rotating in opposite directions, a driving assembly for driving the width-opening assembly to rotate is arranged at the bottom of the frame, and a blowing assembly is arranged on the upper surface of the frame.

[0004] However, the above patent uses two sets of opening wheels rotating in opposite directions, which is easy to cause lateral deformation of the cloth, and the opening ball convex points rubbing the cloth are easy to damage the surface of the cloth. The lack of ironing process cannot remove the fine wrinkles on the cloth, so a new device needs to be designed. Utility Model Content

[0005] The utility model aims to provide a cloth opening machine to solve the problems raised in the above background technology.

[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0007] A fabric width-opening machine comprises a guide device for untwisting fabric, and also comprises an air flotation device arranged in front of the guide device for suspending and flattening the fabric by air flow blowing, and an ironing device for removing wrinkles by steam heating is arranged in front of the air flotation device. The air flotation device comprises a frame, an air flotation plate is installed above the frame, an air pump is installed below the air flotation plate, an exhaust pipe is arranged above the air flotation plate, a V-shaped air outlet is arranged at the bottom of the exhaust pipe, an air guide pipe is installed on the top of the exhaust pipe, a fan is installed on the top of the frame, a first rotating shaft is arranged behind the air flotation plate, a second rotating shaft is arranged above the first rotating shaft, and a first motor is installed on one side of the frame; the ironing device comprises a platform, an ironing board is installed on the top of the platform, a third rotating shaft is installed in front of the platform, a fourth rotating shaft is arranged below the third rotating shaft, a second motor is installed on one side of the third rotating shaft, a fourth rotating shaft is installed at the rear of the platform, a fifth rotating shaft is arranged below the fourth rotating shaft, and a third motor is installed on one side of the fourth rotating shaft.

[0008] Furthermore: the guiding device includes a base, a plurality of slide rails are installed on the base, the slide rails are distributed in parallel, a slider is installed on the rearmost slide rail, and two sliders are installed on the remaining slide rails, support rods are installed on the sliders, rollers are installed on the support rods, and the rollers form a herringbone shape.

[0009] Furthermore: the slider is made of 4A01 aluminum material, the support rod is made of PVC material, and the slider and the support rod are connected by threads.

[0010] Furthermore: the first rotating shaft and the second rotating shaft are both made of 304 stainless steel

[0011] Furthermore, the exhaust pipe and the air guide pipe are both made of PVC material, and the exhaust pipe and the air guide pipe are connected by threads.

[0012] Furthermore: the air flotation plate is made of 304 stainless steel, and pores are evenly distributed on the surface.

[0013] Furthermore: the first electric and the first rotating shaft are connected by a key.

[0014] Compared with the prior art, the beneficial effects of the utility model are:

[0015] 1. The air flow is used through the exhaust pipe and the air flotation plate to suspend the cloth and spread it out without mechanical contact, so as to avoid lateral deformation of the cloth;

[0016] 2. Use rollers to guide the cloth to avoid damaging the surface of the cloth;

[0017] 3. Use the steam heating setting of the ironing board to remove the fine wrinkles on the cloth. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a structural schematic diagram of a cloth opening machine described in the utility model;

[0019] Figure 2 It is a front view of a guide device of a cloth opening machine described in the utility model;

[0020] Figure 3 It is a schematic diagram of an air flotation device of a cloth opening machine described in the utility model;

[0021] Figure 4 It is a schematic diagram of an ironing device of a cloth opening machine described in the utility model;

[0022] Figure 5 It is a top view of a suspension plate of a cloth opening machine described in the utility model.

[0023] In the accompanying drawings: 1. guiding device; 101. base; 102. slide rail; 103. slider; 104. support rod; 105. roller; 2. air flotation device; 201. frame; 202. air flotation plate; 203. air pump; 204. exhaust duct; 205. first rotating shaft; 206. second rotating shaft; 207. air guide duct; 208. first motor; 209. fan; 3. ironing device; 301. platform; 302. fourth rotating shaft; 303. third rotating shaft; 304. ironing board; 305. fifth rotating shaft; 306. sixth rotating shaft; 307. second motor; 308. third motor. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] See also Figure 1-Figure 5 A cloth width-opening machine comprises a guiding device 1 for untwisting cloth, and also comprises an air flotation device 2 arranged in front of the guiding device 1 for suspending and flattening the cloth by air blowing, and an ironing device 3 for removing wrinkles by steam heating is arranged in front of the air flotation device 2.

[0026] In this embodiment: the guiding device 1 includes a base 101, on which are mounted five slide rails 102, each of which is arranged in parallel, a slider 103 is mounted on the rearmost slide rail 102, and two sliders 103 are mounted on the other four slide rails 102, the sliders 103 are made of 4A01 aluminum, a support rod 104 is mounted on the slider 103, the support rod 104 is made of PVC, the slider 103 and the support rod 104 are connected by threads, a roller 105 is mounted on the support rod 104, and nine rollers 105 form a herringbone shape, the cloth is spread out and placed on the rollers 105, and the cloth is supported by the rollers 105 during the forward movement;

[0027] In this embodiment, the air flotation device 2 includes a frame 201, an air flotation plate 202 is installed on the frame 201, the air flotation plate 202 is made of 304 stainless steel, and air holes are evenly distributed on the surface, an air pump 203 is installed at the bottom of the air flotation plate 202, an exhaust pipe 204 is arranged on the top of the air flotation plate 202, an air guide pipe 207 is installed on the top of the exhaust pipe 204, the exhaust pipe 204 and the air guide pipe 207 are both made of PVC material, and the exhaust pipe 204 and the air guide pipe 207 are connected by threads, a fan 209 is installed on the top of the frame 201, and a first rotating shaft 205 is arranged behind the air flotation plate 202. A second rotating shaft 206 is arranged above the rotating shaft 205. Both the first rotating shaft 205 and the second rotating shaft 206 are made of 304 stainless steel. A first motor 208 is installed on one side of the frame 201. The first motor 208 and the first rotating shaft 205 are connected by a key. The first motor 208 drives the first rotating shaft 205 to rotate, and the cloth is conveyed to the air floating plate 202. The air pump 203 conveys airflow to the air floating plate 202, so that the cloth on the air floating plate 202 floats. The fan 209 conveys airflow to the exhaust pipe 204 through the air guide pipe 207, and the two air outlets in the exhaust pipe 204 blow the two ends of the cloth horizontally.

[0028] In this embodiment: the ironing device 3 includes a platform 301, an ironing board 304 is installed on the top of the platform 301, a third rotating shaft 303 is installed in front of the platform 301, a fourth rotating shaft 302 is installed below the third rotating shaft 303, a second motor 307 is installed on one side of the third rotating shaft 303, a fourth rotating shaft 302 is installed at the rear of the platform 301, a fifth rotating shaft 305 is installed below the fourth rotating shaft 302, a third motor 308 is installed on one side of the fourth rotating shaft 302, the second motor 307 drives the third rotating shaft 303, the third rotating shaft 303 and the fourth rotating shaft 302 fix one end of the cloth and convey it forward at the same time, the third motor 308 drives the fourth rotating shaft 302, the fourth rotating shaft 302 and the sixth rotating shaft 306 fix the other end of the cloth and convey it forward at the same time, and the ironing board 304 irons the cloth to remove wrinkles.

[0029] Working principle: adjust the slider 103 on the slide rail 102 so that the rollers 105 form a herringbone shape, stretch the cloth to be opened through the rollers 105, and pass the stretched cloth through the middle of the first rotating shaft 205 and the second rotating shaft 206, the middle of the air floating plate 202 and the exhaust pipe 204, the middle of the fifth rotating shaft 305 and the sixth rotating shaft 306, the middle of the platform 301 and the ironing board 304, and the middle of the third rotating shaft 303 and the fourth rotating shaft 302 in sequence, so as to realize the traction of the cloth before starting the machine. After the traction of the cloth is completed, turn on the fan 209, the air pump 203, the first motor 208, the second motor 307, and the third motor 308. The first motor 208 drives the first rotating shaft 205 to transport the cloth to the air floating plate 202 and the exhaust pipe 204. On the floating plate 202, the air pump 203 works to deliver air to the floating plate 202, and the floating plate 202 disperses and guides the air flow upward to make the cloth float, and the fan 209 delivers air to the exhaust pipe 204 through the air guide pipe 207. The exhaust pipe 204 divides and guides the air flow so that the air flow blows the two ends of the cloth laterally. The air flow applies friction to the two ends of the cloth to stretch the cloth laterally to flatten it, and the second motor 307 drives the third rotating shaft 303 to rotate, and the third motor 308 drives the sixth rotating shaft 306 to rotate, and the third rotating shaft 303 and the fourth rotating shaft 302 are clamped, and the clamping of the sixth rotating shaft 306 and the fifth rotating shaft 305 drives the cloth to pass through the ironing board 304, and the ironing board 304 irons the cloth to remove wrinkles.

[0030] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A fabric opening machine, comprising a guiding device (1) for untwisting fabric, characterized in that: It also includes an air flotation device (2) arranged in front of the guide device (1) for suspending and flattening the cloth by blowing air, and an ironing device (3) for removing wrinkles by steam heating is arranged in front of the air flotation device (2); The air flotation device (2) comprises a frame (201), an air flotation plate (202) is mounted on the frame (201), an air pump (203) is mounted below the air flotation plate (202), an exhaust pipe (204) is arranged above the air flotation plate (202), a V-shaped air outlet is arranged at the bottom of the exhaust pipe (204), an air guide pipe (207) is mounted on the top of the exhaust pipe (204), a fan (209) is mounted on the top of the frame (201), a first rotating shaft (205) is arranged behind the air flotation plate (202), a second rotating shaft (206) is arranged above the first rotating shaft (205), and a first motor (208) is mounted on one side of the frame (201); The ironing device (3) comprises a platform (301), an ironing board (304) is installed on the top of the platform (301), a third rotating shaft (303) is installed in front of the platform (301), a fourth rotating shaft (302) is installed under the third rotating shaft (303), a second motor (307) is installed on one side of the third rotating shaft (303), a sixth rotating shaft (306) is installed at the rear of the platform (301), a fifth rotating shaft (305) is arranged under the sixth rotating shaft (306), and a third motor (308) is installed on one side of the sixth rotating shaft (306).

2. A cloth opening machine according to claim 1, characterized in that; The guiding device (1) comprises a base (101), a plurality of slide rails (102) are mounted on the base (101), the slide rails (102) are distributed in parallel, a slider (103) is mounted on the rearmost slide rail (102), and two sliders (103) are mounted on the remaining slide rails (102), a support rod (104) is mounted on the slider (103), a roller (105) is mounted on the support rod (104), and each roller (105) forms a herringbone shape.

3. A cloth opening machine according to claim 2, characterized in that: The slider (103) is made of 4A01 aluminum material, the support rod (104) is made of PVC material, and the slider (103) and the support rod (104) are connected by threads.

4. The cloth opening machine according to claim 1, characterized in that: The first rotating shaft (205) and the second rotating shaft (206) are both made of 304 stainless steel.

5. The cloth opening machine according to claim 1, characterized in that: The exhaust pipe (204) and the air guide pipe (207) are both made of PVC material, and the exhaust pipe (204) and the air guide pipe (207) are connected by threads.

6. The cloth opening machine according to claim 1, characterized in that: The air flotation plate (202) is made of 304 stainless steel, and has air holes evenly distributed on its surface.

7. The cloth opening machine according to claim 1, characterized in that: The first motor (208) and the first rotating shaft (205) are connected by a key.

Citation Information

Patent Citations

  • Efficient scutcher

    CN209082201U