Fibrous raw material fluffy rolling structure
By introducing vibration conveying mechanisms, felt machines and supporting frames in the fluffy rolling process of fibrous raw materials, combined with shooting components and rolling components, it solves the problem of difficulty control of product density and uniformity in traditional crafts, and realizes the fiber raw material products. Uniform fluffy and high -quality production.
Patent Information
- Application Number
- CN202323540146.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-25
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2033-12-25
AI Technical Summary
In the fluffy rolling process of traditional fiber raw materials, product density and uniformity are difficult to control, resulting in low product quality.
A fluffy roller structure with a fiber raw material includes the vibration conveyor, felt machine and supporting frame. By combining the combination of components and rolling components, the fiber raw materials are uniform and fluffy and rolled.
Through this structure, the products of fiber raw materials have become more fluffy and uniform, improved the structure, providing a good foundation for subsequent processing and production, and improving product quality and production efficiency.
Smart Images
Figure CN222412280U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of fiber raw material processing, in particular to a fluffy rolling structure of fiber raw materials. Background Art
[0002] The fluffing and rolling process of fiber raw materials is an important step in the textile production process. It can help adjust the fiber structure, increase the bonding force between fibers, and improve the feel and appearance of textiles.
[0003] In the traditional process, the raw materials are sent to a fluffing machine for pretreatment. The fluffing machine makes the fiber raw materials softer and fluffier, and then the fluffy fiber raw materials are sent to a rolling machine for processing. In the rolling machine, the fiber raw materials are squeezed and pulled by rollers to form different structures. However, in the actual processing process, this technology directly sends the fluffy fiber raw materials into the rolling machine for processing. The density and uniformity of the products produced in this way are difficult to control, and the product quality is low. Therefore, we disclose a fluffy rolling structure of fiber raw materials to meet the demand for improving product quality. Utility Model Content
[0004] In view of this, the purpose of the utility model is to provide a fluffy rolling structure for fiber raw materials to solve the problem of low product quality in the existing process.
[0005] Based on the above-mentioned purpose, the utility model provides a fluffy rolling structure for fiber raw materials, including a vibrating conveying mechanism, a felt machine and a support frame, the vibrating conveying mechanism is located on one side of the felt machine, and a conveyor belt is arranged on the other side of the felt machine, the support frame is fixedly installed on the conveyor belt, and a fixed frame is also fixedly connected to the conveyor belt, a beating assembly is provided on one side of the fixed frame, the beating assembly includes a sliding rod slidably mounted on the fixed frame, and a beating plate located at the bottom end of the fixed frame; a rolling assembly is provided on the other side of the fixed frame, the rolling assembly includes a first pressing roller and a second pressing roller used in combination, the first pressing roller and the second pressing roller are both provided with arc surfaces, and the two arc surfaces are staggered.
[0006] Preferably, the conveying surface of the vibrating conveying mechanism is an inclined surface, a plurality of holes are provided on the conveying surface, and a plurality of magnet plates are also installed on the side walls of both sides of the vibrating conveying mechanism.
[0007] Preferably, a feed port and a discharge port are provided on the felt machine, the feed port is located below the conveying surface, and the discharge port is located above the conveyor belt.
[0008] Preferably, a driving motor is fixedly provided on the top of the fixing frame, a cam is fixedly connected to the output end of the driving motor, a traction plate is provided above the cam, the sliding rod is fixedly connected to the lower surface of the traction plate, a mounting frame is fixedly connected to the bottom of the sliding rod, a plurality of the beating plates are fixedly connected to the mounting frame, and a roller is rotatably connected to the bottom of the traction plate, and the roller contacts the cam.
[0009] Preferably, the flapping plate is made of elastic rubber.
[0010] Preferably, the cam has a magatama-like shape.
[0011] Preferably, the first pressure roller and the second pressure roller are both rotatably connected to the support frame via bearings, one end of the first pressure roller passes through the support frame and is fixedly connected to a driving gear, and one end of the second pressure roller facing the driving gear also passes through the support frame and is fixedly connected to a driven gear, and the driving gear and the driven gear are meshed with each other.
[0012] Preferably, a servo motor is fixedly connected to one side of the support frame that deviates from the driving gear, and the servo motor and the other end of the first pressure roller are connected via a belt and a pulley.
[0013] Beneficial effects of the utility model:
[0014] 1. The utility model has a reasonable structure. In actual use, the driving motor is started, and the driving motor drives the cam to rotate. Under the cooperation of the cam and the roller, the traction plate reciprocates up and down along the slide bar, thereby driving the beating plate to continuously beat the mesh fluff processed by the fiber raw material. By setting the beating plate, the application makes the product processed by the fiber raw material fluffy and uniform, improves its structure, and provides a good foundation for subsequent processing and production, thereby helping to improve product quality and production efficiency;
[0015] 2. In the utility model, when rolling the raw material, the raw material to be processed is placed in the gap between the first pressing roller and the second pressing roller, and then the servo motor is started. The servo motor drives the driving gear to rotate, and the driving gear drives the driven gear to rotate, so that the first pressing roller and the second pressing roller roll the raw material. By setting the arc surface, a more uniform pressure can be applied to the fiber raw material during the rolling process. The curvature of the arc surface can ensure that the pressure is more evenly distributed on the entire contact surface, avoiding local excessive or low pressure, thereby achieving a more uniform compaction effect. Compared with traditional plane contact, the arc surface design can reduce local damage to the fiber and reduce the probability of cutting or extrusion damage that may occur during the rolling process. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the technical solutions in the present invention or the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings in the following description are only for the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0017] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;
[0018] Figure 2 It is a three-dimensional structural schematic diagram of the utility model without the vibration transmission mechanism and the felt machine;
[0019] Figure 3 For this utility model Figure 2 The enlarged structural diagram at A in the middle;
[0020] Figure 4 It is a schematic diagram of the side cross-sectional structure of the rolling assembly of the utility model.
[0021] The markings in the figure are:
[0022] 1. Vibrating conveying mechanism; 2. Felt machine; 3. Conveyor belt; 4. Support frame; 5. Fixed frame; 6. Traction plate; 7. Sliding rod; 8. Mounting frame; 9. Beating plate; 10. Roller; 11. Driving motor; 12. Cam; 13. First pressure roller; 14. Second pressure roller; 15. Arc surface; 16. Driving gear; 17. Driven gear; 18. Feed inlet; 19. Discharge outlet. DETAILED DESCRIPTION
[0023] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with specific embodiments.
[0024] It should be noted that, unless otherwise defined, the technical terms or scientific terms used in the present invention should be understood by people with ordinary skills in the field to which the present invention belongs. The words "first", "second" and similar words used in the present invention do not indicate any order, quantity or importance, but are only used to distinguish different components. "Include" or "comprise" and similar words mean that the elements or objects appearing before the word include the elements or objects listed after the word and their equivalents, without excluding other elements or objects. "Connect" or "connected" and similar words are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect. "Up", "down", "left", "right" and the like are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may also change accordingly.
[0025] The utility model provides Figure 1-Figure 4 A fluffing rolling structure for fiber raw materials shown in the figure comprises a vibrating conveying mechanism 1, a felt machine 2 and a supporting frame 4, wherein the vibrating conveying mechanism 1 is located on one side of the felt machine 2, a conveyor belt 3 is arranged on the other side of the felt machine 2, the supporting frame 4 is fixedly mounted on the conveyor belt 3, a fixing frame 5 is also fixedly connected to the conveyor belt 3, a beating assembly is arranged on one side of the fixing frame 5, the beating assembly comprises a sliding rod 7 slidably sleeved on the fixing frame 5, and a beating plate 9 located at the bottom end of the fixing frame 5; a rolling assembly is arranged on the other side of the fixing frame 5, the rolling assembly comprises a first pressing roller 13 and a second pressing roller 14 used in conjunction with each other, arc surfaces 15 are provided on the first pressing roller 13 and the second pressing roller 14, and the two arc surfaces 15 are arranged alternately. In the actual fiber raw material processing process, first The cut fiber raw material is placed on the conveying surface of the vibrating conveying mechanism 1. Under the action of the vibrating conveying mechanism 1, the fiber raw material is conveyed to the felt machine 2 and processed into a mesh fluff. By setting a beating component, the mesh fluff processed from the fiber raw material is made more fluffy and uniform under the continuous beating of the beating plate 9, and its internal space and softness are increased, which is beneficial to subsequent processing. At the same time, it can ensure that the fiber raw material is evenly beaten during the processing to avoid the situation where the local density is too high or too low, so as to ensure the quality of the product. By setting a rolling component and setting the first pressing roller 13 and the second pressing roller 14 for use, the fiber raw material can be compacted and evenly rolled, the processing effect can be improved, the product quality can be optimized, and it helps to improve production efficiency.
[0026] Further, in this embodiment, if Figure 1 The conveying surface of the vibrating conveying mechanism 1 shown is an inclined surface, and a plurality of holes are opened on the conveying surface. A plurality of magnet plates are also installed on the side walls of the vibrating conveying mechanism 1. By setting the inclined conveying surface, the flow direction of the material can be better controlled, so that the material is more evenly distributed when entering the felt machine 2, which is beneficial to improving the processing efficiency and product quality. By setting the holes during the conveying process of the vibrating conveying mechanism 1, the dust and particles mixed in the raw materials can be shaken off to prevent them from entering the subsequent instruments and causing damage to the instruments.
[0027] Further, in this embodiment, if Figure 1 As shown, a feed port 18 and a discharge port 19 are provided on the felt machine 2. The feed port 18 is located below the conveying surface, and the discharge port 19 is located above the conveyor belt 3. This arrangement helps to smoothly convey the fiber raw materials to the felt machine 2 and smoothly take them out from the felt machine 2, thereby improving the smoothness of the fiber raw material processing.
[0028] Further, in this embodiment, if Figure 2 and Figure 3As shown, a driving motor 11 is also fixedly provided on the top of the fixing frame 5, and a cam 12 is fixedly connected to the output end of the driving motor 11, and a traction plate 6 is arranged above the cam 12, and a sliding rod 7 is fixedly connected to the lower surface of the traction plate 6, and a mounting frame 8 is fixedly connected to the bottom of the sliding rod 7, and a plurality of slapping plates 9 are fixedly connected to the mounting frame 8, and a roller 10 is also rotatably connected to the bottom of the traction plate 6, and the roller 10 conflicts with the cam 12. The material of the slapping plate 9 is elastic rubber, and the shape of the cam 12 is a magatama shape. In actual use, the driving motor 11 is started, and the driving motor 11 drives the cam 12 to rotate. Under the cooperation of the cam 12 and the roller 10, the traction plate 6 reciprocates up and down along the sliding rod 7, thereby driving the slapping plate 9 to continuously slap the mesh fluff processed by the fiber raw material. By setting the slapping plate 9, the product processed by the fiber raw material is made fluffy and uniform, and its structure is improved, which provides a good foundation for subsequent processing and production, thereby being conducive to improving product quality and increasing production efficiency.
[0029] Further, in this embodiment, if Figure 2 and Figure 4 As shown, the first pressing roller 13 and the second pressing roller 14 are both rotatably connected to the support frame 4 through bearings, one end of the first pressing roller 13 passes through the support frame 4 and is fixedly connected to a driving gear 16, and the end of the second pressing roller 14 facing the driving gear 16 also passes through the support frame 4 and is fixedly connected to a driven gear 17, the driving gear 16 and the driven gear 17 are meshed with each other, and a servo motor is fixedly connected to the side of the support frame 4 deviating from the driving gear 16, and the servo motor and the other end of the first pressing roller 13 are connected through a belt and a pulley. When rolling the raw material, the raw material to be processed is placed in the gap between the first pressing roller 13 and the second pressing roller 14, and then the servo motor is started. The servo motor drives the driving gear 16 to rotate, and the driving gear 16 drives the driven gear 17 to rotate, so that the first pressing roller 13 and the second pressing roller 14 roll the raw material. By setting the arc surface 15, a more uniform pressure can be applied to the fiber raw material during the rolling process. The curvature of the arc surface 15 can ensure that the pressure is more evenly distributed on the entire contact surface, avoiding local excessive or low pressure, thereby achieving a more uniform compaction effect. Compared with the traditional plane contact, the design of the arc surface 15 can reduce local damage to the fiber and reduce the possibility of cutting or extrusion damage that may occur during the rolling process.
[0030] Those skilled in the art should understand that the discussion of any of the above embodiments is merely illustrative and is not intended to imply that the scope of the present invention (including the claims) is limited to these examples. Under the concept of the present invention, the technical features in the above embodiments or different embodiments may be combined, the steps may be implemented in any order, and there are many other variations of the different aspects of the present invention as described above, which are not provided in detail for the sake of simplicity.
[0031] The utility model is intended to cover all such substitutions, modifications and variations that fall within the broad scope of the appended claims. Therefore, any omissions, modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the utility model should be included in the scope of protection of the utility model.
Claims
1. A fluffing rolling structure for fiber raw materials, comprising a vibrating conveying mechanism (1), a felt machine (2) and a support frame (4), characterized in that: The vibrating conveying mechanism (1) is located on one side of the felt machine (2); a conveyor belt (3) is provided on the other side of the felt machine (2); the supporting frame (4) is fixedly mounted on the conveyor belt (3); a fixing frame (5) is also fixedly connected to the conveyor belt (3); a beating assembly is provided on one side of the fixing frame (5); the beating assembly comprises a sliding rod (7) slidably mounted on the fixing frame (5), and a beating plate (9) located at the bottom end of the fixing frame (5); A rolling assembly is provided on the other side of the fixing frame (5), the rolling assembly comprising a first pressing roller (13) and a second pressing roller (14) for use together, the first pressing roller (13) and the second pressing roller (14) are both provided with arc surfaces (15), and the two arc surfaces (15) are arranged in a staggered manner.
2. The fluffy rolled structure of fiber raw material according to claim 1, characterized in that: The conveying surface of the vibrating conveying mechanism (1) is an inclined surface, a plurality of holes are provided on the conveying surface, and a plurality of magnet plates are also installed on the side walls on both sides of the vibrating conveying mechanism (1).
3. The fluffy rolled structure of fiber raw material according to claim 2, characterized in that: The felt machine (2) is provided with a feed port (18) and a discharge port (19), wherein the feed port (18) is located below the conveying surface, and the discharge port (19) is located above the conveyor belt (3).
4. The fluffy rolled structure of fiber raw material according to claim 1, characterized in that: A driving motor (11) is also fixedly arranged at the top of the fixing frame (5), and a cam (12) is fixedly connected to the output end of the driving motor (11), a traction plate (6) is arranged above the cam (12), the lower surface of the traction plate (6) is fixedly connected to the sliding rod (7), the bottom of the sliding rod (7) is fixedly connected to a mounting frame (8), a plurality of the beating plates (9) are fixedly connected to the mounting frame (8), and a roller (10) is rotatably connected to the bottom of the traction plate (6), and the roller (10) is in contact with the cam (12).
5. The fluffy rolled structure of fiber raw material according to claim 4, characterized in that: The material of the beating plate (9) is elastic rubber.
6. The fluffy rolled structure of fiber raw material according to claim 4, characterized in that: The cam (12) has a magatama-like appearance.
7. The fluffy rolled structure of fiber raw material according to claim 1, characterized in that: The first pressing roller (13) and the second pressing roller (14) are both rotatably connected to the support frame (4) via bearings; one end of the first pressing roller (13) passes through the support frame (4) and is fixedly connected to a driving gear (16); one end of the second pressing roller (14) facing the driving gear (16) also passes through the support frame (4) and is fixedly connected to a driven gear (17); the driving gear (16) and the driven gear (17) are meshed with each other.
8. The fluffy rolled structure of fiber raw material according to claim 7, characterized in that: A servo motor is fixedly connected to one side of the support frame (4) that deviates from the driving gear (16), and the servo motor and the other end of the first pressing roller (13) are connected via a belt and a pulley.