Steel wire rope plastic coating machine

By setting up motors, rotation, impeller and other structures in the steel wire rope plastic covering machine, the stirring of heating plastic is realized, the problem of decline in production efficiency caused by uneven heating is solved, and the design of the scraper and collecting box prevents plastic waste from waste of plastic waste. , Improved overall production efficiency.

CN222412410UActive Publication Date: 2025-01-28SHANDONG TONGDUOBAO MECHANICAL CO LTD
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Patent Information

Application Number
CN202323531397.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-25
Publication Date
2025-01-28
Estimated Expiration
2033-12-25

AI Technical Summary

Technical Problem

The existing wire rope plastic coating machines are unevenly heated when heating plastic, resulting in a longer plastic melting time and a decrease in production efficiency.

Method used

By setting up the structure of the motor, the shaft, the impeller, etc. in the covering machine, the plastic stirring of heating is achieved, so that it will be heated more evenly. In addition, set the inner wall of the box to clean up the box, collect and recycle the collecting box for dripping plastic to avoid waste of resources.

Benefits of technology

The heating uniformity during the heating process of plastic is realized, the plastic melting time is shortened, the production efficiency is improved, and the plastic waste is prevented.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of steel wire rope production, and discloses a steel wire rope plastic coating machine which comprises a bottom plate, the top of one side of the bottom plate is rotationally connected with a winding roller, the top of the other side of the bottom plate is rotationally connected with a placing roller, an air drying assembly is arranged at the top of the bottom plate, and a cooling assembly is arranged at the top of the bottom plate. A wrapping box is fixedly connected to the top of the bottom plate, a box body is fixedly connected to the top of the wrapping box, a heater is arranged on the periphery of the box body, a gear motor is fixedly connected to the top of the wrapping box, and a rotating rod is fixedly connected to the output end of the gear motor. According to the plastic heating device, plastic in heating can be stirred under the mutual cooperation of the motor, the rotating shaft, the impeller and other structures, so that the plastic can be heated more uniformly in the heating process, and the problems that the plastic melting time is prolonged and the production efficiency is reduced due to non-uniform heating in the plastic heating process are solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of steel wire rope production, in particular to a steel wire rope plastic coating machine. Background Art

[0002] Wire rope is a flexible mechanical structure composed of multiple strands of steel wires, usually used in engineering applications such as lifting, traction, and support. It has the characteristics of high strength, wear resistance, and corrosion resistance, so it is widely used in many fields. However, wire rope is easily corroded by oxygen and moisture in the atmosphere, especially in a humid environment. Therefore, by wrapping plastic around the outer periphery of the wire rope, an effective anti-corrosion layer can be formed to extend the service life of the wire rope.

[0003] After searching, Chinese patent announcement number: CN207031895U discloses a steel wire rope plastic coating machine, including a steel wire winding roller, a steel wire straightening machine, a preheating device, a coating mechanism and an air-drying device, a steel wire winding roller is provided with a steel wire straightening machine on one side, a steel wire straightening machine is installed on one side, a coating mechanism is installed on one side of the preheating device, an air-drying device is provided on one side of the coating mechanism, the coating mechanism includes a coating shell and a coating chamber, a thermoplastic storage hopper is installed in the middle of the upper side of the coating shell, and a discharge pipe is provided at the lower side of the thermoplastic storage hopper. The utility model is a steel wire rope plastic coating machine, which is used to straighten the steel wire rope through the steel wire straightening machine, and the preheating device preheats the steel wire rope, thereby improving the coating effect of the steel wire rope and the plastic. Through the coating mechanism, the steel wire rope is convenient to pass through the coating wheel at the lower side of the thermoplastic storage hopper for coating with plastic. Moreover, the design is reasonable and the operation is convenient, which is convenient for plastic coating on the surface of the steel wire rope.

[0004] Although the above technology can realize plastic wrapping on the surface of the steel wire rope by allowing the steel wire rope to pass through the coating wheel at the lower side of the hot plastic storage hopper through the provided coating mechanism, the plastic needs to be heated to a molten state when wrapping the steel wire rope, and the above technology cannot process the plastic when it is heated. In the process of melting the plastic, the plastic will be heated unevenly, which will result in too long a time to heat the plastic, thereby reducing production efficiency. Therefore, a steel wire rope plastic coating machine is proposed to solve the above problem. Utility Model Content

[0005] In order to make up for the above shortcomings, the utility model provides a steel wire rope plastic coating machine, which aims to improve the problem in the prior art that the plastic is heated unevenly, thereby prolonging the melting time of the plastic and reducing the production efficiency.

[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a steel wire rope plastic coating machine, comprising a base plate, a winding roller is rotatably connected to the top of one side of the base plate, and a placing roller is rotatably connected to the top of the other side of the base plate, a drying component is arranged on the top of the base plate, a cooling component is arranged on the top of the base plate, a parcel box is fixedly connected to the top of the base plate, a box body is fixedly connected to the top of the parcel box, a heater is arranged on the periphery of the box body, a reduction motor is fixedly connected to the top of the parcel box, a rotating rod is fixedly connected to the output end of the reduction motor, an impeller is fixedly connected to the periphery of the rotating rod, a connecting rod is fixedly connected to the periphery of the rotating rod, a plurality of spring rods are fixedly connected to both sides of the connecting rod, two scrapers are rotatably connected to the inside of the box body, and the plurality of parcel boxes are respectively fixedly connected to one side of the two scrapers, a feeding pipe is fixedly connected to the bottom of the parcel box, and a parcel groove is fixedly connected to the other end of the feeding pipe.

[0007] As a further description of the above technical solution:

[0008] The air-drying component comprises an air-drying box, which is fixedly connected to the top of the bottom plate, a plurality of fans are fixedly connected to the middle of the air-drying box, and an exhaust port is provided at the top of the air-drying box.

[0009] As a further description of the above technical solution:

[0010] The cooling assembly comprises a water tank, which is fixedly connected to the top of the bottom plate. A water pipe is fixedly connected to the middle of the water tank, and a water spray head is fixedly connected to the other end of the water pipe.

[0011] As a further description of the above technical solution:

[0012] The middle of the parcel box is slidably connected to a collection box, the bottom of the collection box is rotatably connected to a roller, a limiting groove is provided in the middle of the parcel box, and the roller rolls against the middle of the limiting groove.

[0013] As a further description of the above technical solution:

[0014] The collection box is arranged below the wrapping slot, and a handle is rotatably connected to one side of the collection box.

[0015] As a further description of the above technical solution:

[0016] The top of the bottom plate is rotatably connected with a plurality of adjusting wheels.

[0017] As a further description of the above technical solution:

[0018] The outer periphery of the feeding pipe is sleeved with a solenoid valve.

[0019] As a further description of the above technical solution:

[0020] A protective shell is fixedly connected to the top of the box body, and the reduction motor is fixedly connected to the inside of the box body.

[0021] The utility model has the following beneficial effects:

[0022] In the utility model, the heated plastic can be stirred by the cooperation of the motor, the rotating shaft, the impeller and other structures, so that the plastic can be heated more evenly during the heating process, thereby solving the problem that the plastic is heated unevenly, thereby prolonging the melting time of the plastic and reducing the production efficiency.

[0023] In the utility model, with the cooperation of the motor, rotating rod, connecting rod, scraper and other structures, the inside of the box can be cleaned to prevent the molten plastic from being adsorbed on the inner wall of the box, causing a waste of resources.

[0024] In the utility model, with the cooperation of the limit groove, the collection box, the roller and other structures, the plastic dripping when the wire rope is wrapped can be collected to prevent it from dripping into the interior of the wrapping box and being difficult to clean, and the collected plastic can be recycled and reused to avoid waste of resources. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 A three-dimensional diagram of a steel wire rope plastic coating machine proposed by the utility model;

[0026] Figure 2 This is a structural schematic diagram of an exhaust port of a steel wire rope plastic coating machine proposed by the utility model;

[0027] Figure 3 This is a schematic structural diagram of a scraper of a steel wire rope plastic coating machine proposed by the utility model;

[0028] Figure 4 The utility model is a schematic diagram of the structure of a collection box of a steel wire rope plastic coating machine.

[0029] Legend:

[0030] 1. Bottom plate; 2. Winding roller; 3. Fan; 4. Exhaust vent; 5. Air drying box; 6. Water tank; 7. Water pipe; 8. Spray head; 9. Handle; 10. Package box; 11. Limiting groove; 12. Box body; 13. Protective shell; 14. Placement roller; 15. Adjusting wheel; 16. Gear motor; 17. Scraper; 18. Heater; 19. Rotating rod; 20. Connecting rod; 21. Impeller; 22. Spring rod; 23. Feeding pipe; 24. Solenoid valve; 25. Collection box; 26. Roller; 27. Package slot. DETAILED DESCRIPTION

[0031] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0032] Reference Figure 1 , Figure 3 and Figure 4 The utility model provides an embodiment: a steel wire rope plastic coating machine, comprising a bottom plate 1, a winding roller 2 is rotatably connected to the top of one side of the bottom plate 1, a placing roller 14 is rotatably connected to the top of the other side of the bottom plate 1, a drying component is arranged on the top of the bottom plate 1, a cooling component is arranged on the top of the bottom plate 1, a parcel box 10 is fixedly connected to the top of the bottom plate 1, a box body 12 is fixedly connected to the top of the parcel box 10, a protective shell 13 is fixedly connected to the top of the box body 12, a reduction motor 16 is fixedly connected to the inside of the box body 12, a heater 18 is arranged on the periphery of the box body 12, and a reduction motor 16 is fixedly connected to the top of the parcel box 10. The speed motor 16 is fixedly connected to the output end of the reduction motor 16 with a rotating rod 19, the outer periphery of the rotating rod 19 is fixedly connected to the impeller 21, the outer periphery of the rotating rod 19 is fixedly connected to the connecting rod 20, and both sides of the connecting rod 20 are fixedly connected to multiple spring rods 22. The inside of the box body 12 is rotatably connected to two scrapers 17, and multiple package boxes 10 are respectively fixedly connected to one side of the two scrapers 17. The bottom of the package box 10 is fixedly connected to a discharge pipe 23, and the outer periphery of the discharge pipe 23 is provided with a solenoid valve 24. The other end of the discharge pipe 23 is fixedly connected to a parcel groove 27, and the top of the bottom plate 1 is rotatably connected to multiple adjusting wheels 15.

[0033] Specifically, the steel wire rope is placed on the roller 14, and the surface tension of the steel wire rope can be adjusted by the adjusting wheel 15. The heater 18 heats the box 12, so that the plastic inside the box 12 begins to melt gradually due to the heat, and then the reduction motor 16 drives the rotating rod 19 to rotate, so that the rotating rod 19 can drive the impeller 21 to rotate, and the heated plastic inside the box 12 is stirred, so that the plastic is heated more evenly, so as to solve the problem that the plastic is heated unevenly, thereby prolonging the melting time of the plastic and reducing the production efficiency. In addition, when the rotating rod 19 rotates, it can drive the connecting rod 20 to rotate synchronously, and the connecting rod 20 can be connected to the connecting rod 19. The rod 20 drives the scraper 17 to rotate inside the box 12. The rotation of the scraper 17 can clean the inner wall of the box 12 to prevent the molten plastic from being adsorbed on the inner wall of the box 12, causing a waste of resources. Then the molten plastic enters the wrapping groove 27 through the feeding pipe 23. The steel wire rope is wrapped by passing through the middle of the wrapping groove 27. Then the plastic wrapped around the outer periphery of the steel wire rope is quickly cooled by the cooling component to shape the plastic. Then, the moisture on the outer periphery of the steel wire rope after the plastic is wrapped is evaporated by the air drying component, so that the winding roller 2 can collect the steel wire rope conveniently.

[0034] Reference Figure 1-2 The air-drying component includes an air-drying box 5, which is fixedly connected to the top of the base plate 1, and a plurality of fans 3 are fixedly connected to the middle of the air-drying box 5. An exhaust port 4 is provided on the top of the air-drying box 5. The cooling component includes a water tank 6, which is fixedly connected to the top of the base plate 1, and a water pipe 7 is fixedly connected to the middle of the water tank 6, and a sprinkler head 8 is fixedly connected to the other end of the water pipe 7.

[0035] Specifically, when the steel wire rope wrapped by plastic enters the middle part of the water tank 6, the plastic is quickly cooled by the water spray head 8 arranged above the water tank 6, and the plastic is shaped on the periphery of the steel wire rope. The steel wire rope is cooled inside the water tank 6, so that the water used by the water spray head 8 to cool the steel wire rope will re-enter the water tank 6, thereby realizing the recycling of water resources. Then, the steel wire rope after plastic shaping is entered into the air-drying box 5, and multiple fans 3 are arranged inside the air-drying box 5 to speed up the air flow rate inside the air-drying box 5, so as to speed up the rapid evaporation of moisture on the periphery of the steel wire rope, thereby realizing rapid drying of the steel wire rope, so as to facilitate the subsequent winding of the steel wire rope by the winding roller 2.

[0036] Reference Figure 1 , Figure 3 and Figure 4A collection box 25 is slidably connected to the middle of the parcel box 10, and a roller 26 is rotatably connected to the bottom of the collection box 25. A limiting groove 11 is provided in the middle of the parcel box 10, and the roller 26 rolls and abuts against the middle of the limiting groove 11. The collection box 25 is arranged below the parcel groove 27, and a handle 9 is rotatably connected to one side of the collection box 25.

[0037] Specifically, after the plastic inside the wrapping groove 27 wraps the steel wire rope, due to the excessive temperature of the plastic, after the molten plastic moves out of the wrapping groove 27 following the steel wire rope, a portion of the plastic will detach from the outer periphery of the steel wire rope and drip. Therefore, a collecting box 25 is added below the wrapping groove 27, and a portion of water is added to the inside of the collecting box 25, so that the plastic falling into the collecting box 25 can be quickly cooled and will not be adsorbed on the inside of the collecting box 25. Then, when the wrapping is completed, by pulling the handle 9, the wrapping groove 27 is rotated in the middle of the limiting groove 11 through the roller 26 at the bottom, so that the collecting box 25 is moved out from the middle of the wrapping box 10, so as to facilitate the recycling of the plastic inside the collecting box 25. The recycled plastic can be added to the inside of the box body 12 for heating again, so as to realize the recycling and reuse of the plastic and avoid waste of resources.

[0038] Working principle: by placing the steel wire rope on the placing roller 14, and then adjusting the surface tension of the steel wire rope through a plurality of adjusting wheels 15, the steel wire rope is passed through the middle of the wrapping box 10, the air drying box 5 and the water tank 6 respectively, and one end of the steel wire rope is fixed to the middle of the winding roller 2, and then the box body 12 is heated by the heater 18, so that the plastic inside the box body 12 is gradually heated and melted, and the impeller 21 is driven by the reduction motor 16 to rotate inside the box body 12, and the plastic is driven by the impeller 21 to stir, so that the plastic is heated more evenly, so as to solve the problem that the plastic is heated unevenly, resulting in prolonged melting time of the plastic and reduced production efficiency, and the reduction motor 16 can drive the scraper 17 to rotate inside the box body 12 through the connecting rod 20 while the impeller 21 is rotated inside the box body 12, and the inner wall of the box body 12 is cleaned by the scraper 17 to prevent the molten plastic from being adsorbed on the inner wall of the box body 12, so as to solve the problem that the plastic inside the box body 12 cannot be fully utilized.

[0039] Then, by opening the solenoid valve 24, the molten plastic in the box body 12 enters the interior of the wrapping groove 27 through the discharge pipe 23, and then the steel wire rope is passed through the middle of the wrapping groove 27. When the steel wire rope passes through the interior of the wrapping groove 27, the molten plastic will wrap the steel wire rope to achieve the effect of wrapping the steel wire rope, and a collecting box 25 is provided below the wrapping groove 27 to collect the plastic dripping when the steel wire rope is wrapped, and then when the plastic-wrapped steel wire rope enters the interior of the water tank 6, the plastic will be quickly cooled by the water spray heads 8 on both sides of the water tank 6 to achieve the shaping of the plastic, and then the steel wire rope is allowed to enter the interior of the air-drying box 5, and the outer periphery of the steel wire rope is air-dried by multiple fans 3, so as to facilitate the subsequent winding of the steel wire rope by the winding roller 2.

[0040] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A steel wire rope plastic coating machine, comprising a bottom plate (1), characterized in that: A winding roller (2) is rotatably connected to the top of one side of the bottom plate (1), a placing roller (14) is rotatably connected to the top of the other side of the bottom plate (1), an air-drying component is provided on the top of the bottom plate (1), a cooling component is provided on the top of the bottom plate (1), a parcel box (10) is fixedly connected to the top of the bottom plate (1), a box body (12) is fixedly connected to the top of the parcel box (10), a heater (18) is provided on the periphery of the box body (12), a reduction motor (16) is fixedly connected to the top of the parcel box (10), and the output of the reduction motor (16) The end of the box body (12) is fixedly connected to a rotating rod (19), the outer periphery of the rotating rod (19) is fixedly connected to an impeller (21), the outer periphery of the rotating rod (19) is fixedly connected to a connecting rod (20), both sides of the connecting rod (20) are fixedly connected to a plurality of spring rods (22), the interior of the box body (12) is rotatably connected to two scrapers (17), a plurality of the wrapping boxes (10) are respectively fixedly connected to one side of the two scrapers (17), the bottom of the wrapping box (10) is fixedly connected to a discharge pipe (23), and the other end of the discharge pipe (23) is fixedly connected to a wrapping groove (27).

2. A steel wire rope plastic coating machine according to claim 1, characterized in that: The air drying assembly comprises an air drying box (5), wherein the air drying box (5) is fixedly connected to the top of the bottom plate (1), a plurality of fans (3) are fixedly connected to the middle of the air drying box (5), and an exhaust port (4) is provided at the top of the air drying box (5).

3. The steel wire rope plastic coating machine according to claim 1, characterized in that: The cooling assembly comprises a water tank (6), the water tank (6) being fixedly connected to the top of the base plate (1), a water pipe (7) being fixedly connected to the middle of the water tank (6), and a water spray head (8) being fixedly connected to the other end of the water pipe (7).

4. The steel wire rope plastic coating machine according to claim 1, characterized in that: The middle of the parcel box (10) is slidably connected to a collection box (25), the bottom of the collection box (25) is rotatably connected to a roller (26), a limiting groove (11) is provided in the middle of the parcel box (10), and the roller (26) rolls against the middle of the limiting groove (11).

5. A steel wire rope plastic coating machine according to claim 4, characterized in that: The collection box (25) is arranged below the wrapping slot (27), and a handle (9) is rotatably connected to one side of the collection box (25).

6. The steel wire rope plastic coating machine according to claim 1, characterized in that: The top of the bottom plate (1) is rotatably connected to a plurality of adjustment wheels (15).

7. The steel wire rope plastic coating machine according to claim 1, characterized in that: The outer circumference of the feed tube (23) is sleeved with a solenoid valve (24).

8. The steel wire rope plastic coating machine according to claim 1, characterized in that: A protective shell (13) is fixedly connected to the top of the box body (12), and the reduction motor (16) is fixedly connected inside the box body (12).

Citation Information

Patent Citations

  • Wire rope plastic coated machine

    CN207031895U