Asphalt pavement layer laying device

By setting up pulling components on the outside of the flat material baffle of the paving machine, and pulling the activity board, the existing paving machine is not in place when the width of the laid width is greater than the design width, and the automatic paving is realized. Adjusting and limit operations have reduced the needs of manual replenishment and improved the quality of the paving.

CN222412499UActive Publication Date: 2025-01-28CCFEB CIVIL ENG
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Patent Information

Application Number
CN202421064986.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-16
Publication Date
2025-01-28
Estimated Expiration
2034-05-16

AI Technical Summary

Technical Problem

When existing pavers lay pavements with a width greater than the designed paving width, it is difficult to ensure that the edges are paved in place, resulting in manual repaving, which is time-consuming and labor-intensive, and is prone to segregation of the mixture, affecting the paving quality.

Method used

Design a layer laying device for asphalt pavement layer, adopts a pull -up component on the outside of the flat baffle, and pulls the activity board through the pull component to achieve the adjustment and limit operation of the pavement width. Affects the adjustment and control of the pull component.

Benefits of technology

Through the design of pulling components, the use of the paving machine is improved, the needs of manual replenishment are avoided, the workload of the construction personnel is reduced, and the quality of the paving is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an asphalt pavement layer paving device which comprises a paver main body, baffle mechanisms are arranged at the two ends of the paver main body in the length direction, a material leveling mechanism is arranged between the two baffle mechanisms, and the material leveling mechanism is fixedly connected with the paver main body; the baffle mechanism comprises a fixed plate and a movable plate, the fixed plate is fixedly connected with one end of the paver main body, and one end of the fixed plate extends to the rear side of the paver main body and is rotatably connected with the movable plate through a hinge; the leveling mechanism comprises a mounting rod and a leveling baffle, one end of the mounting rod is fixedly connected with the paver main body, and the other end of the mounting rod is fixedly connected with the leveling baffle; the leveling baffle is located between the movable plates of the two baffle mechanisms, the length direction of the leveling baffle is consistent with the length direction of the paver main body, adjusting assemblies are arranged at the two ends of the leveling baffle in the length direction, a traction assembly is arranged on the outer side of the leveling baffle, and the traction assembly is connected with the movable plates of the two baffle mechanisms respectively.
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Description

Technical Field

[0001] The utility model relates to the field of road construction, in particular to an asphalt pavement layer paving device. Background Art

[0002] A paver is a device that spreads various materials of the road base and surface layer evenly on the road, and then performs preliminary compaction and leveling. Pavers can be divided into two types according to the walking mode: crawler type and tire type, and can be divided into four types according to the paving width: small, medium, large, and super large. They are mainly used for paving construction of large-area roads such as highways, airports, docks, and squares.

[0003] Due to the different widths of the road surface, there is a phenomenon that the width of the road surface to be paved is greater than the designed paving width of the paver. In order to ensure that the edge of the road is paved in place, manual shoveling and spreading of materials can only be used on site to fill the missed parts of the edge. However, manual paving is not only time-consuming and labor-intensive, but also easily causes segregation of the mixture, affecting the paving quality.

[0004] Patent No. CN217203480U discloses a paver baffle device that is convenient for adjusting the paving width. The device meets the adjustment requirements of the movable baffle by setting a wire rope to pull the movable baffle, thereby achieving the effect of adjusting the pavement paving width. However, it was found during use that since the wire rope was set between the inner side of the movable baffle and the paver frame, the asphalt would submerge the wire rope during the asphalt paving operation, and the asphalt would adhere to the wire rope tensioner, affecting the tensioner's control over the wire rope, thereby affecting the use effect of the paver. It is necessary to improve it. Summary of the invention

[0005] The utility model aims to solve the above problems and provide an asphalt pavement layer paving device which has a simple structure and is convenient to use.

[0006] In order to achieve the above purpose, the technical solution of the utility model is:

[0007] A device for paving an asphalt pavement layer, comprising a paver main body, baffle mechanisms are provided at both ends of the paver main body in the length direction, a material leveling mechanism is provided between the two baffle mechanisms, and the material leveling mechanism is fixedly connected to the paver main body; the baffle mechanism comprises a fixed plate and a movable plate, the fixed plate is fixedly connected to one end of the paver main body, one end of the fixed plate extends to the rear side of the paver main body and the end is rotatably connected to the movable plate through a hinge; the material leveling mechanism comprises a mounting rod and a material leveling baffle, one end of the mounting rod is fixedly connected to the paver main body, and the other end of the mounting rod is fixedly connected to the material leveling baffle; the material leveling baffle is located between the movable plates of the two baffle mechanisms, the length direction of the material leveling baffle is consistent with the length direction of the paver main body, adjustment components are provided at both ends of the material leveling baffle in the length direction, a pulling component is provided on the outer side of the material leveling baffle, and the pulling components are respectively connected to the movable plates of the two baffle mechanisms.

[0008] Furthermore, the adjustment assembly includes an adjustment plate, on which a plurality of rows of first bolt holes are evenly spaced along the length direction of the flat material baffle plate, and at least one row of second bolt holes corresponding to the first bolt holes is provided at one end of the flat material baffle plate close to the baffle mechanism. The adjustment plate is attached parallel to the outer side of the flat material baffle plate and any row of first bolt holes is connected to the second bolt holes by fixing bolts.

[0009] Furthermore, at least two first bolt holes are longitudinally arranged in the row of first bolt holes.

[0010] Furthermore, the pulling assembly includes a fixed pipe, a rotating roller, and a pulling rope; the fixed pipe is fixedly connected to the outer center position of the flat material baffle and the axial direction of the fixed pipe is perpendicular to the flat material baffle, one end of the rotating roller is inserted into the fixed pipe and the rotating roller can rotate relative to the fixed pipe; the other end of the rotating roller is provided with a mounting through hole, and the mounting through hole penetrates the rotating roller in the radial direction of the rotating roller, one end of the pulling rope is connected to the movable plate of one of the baffle mechanisms, and the other end of the pulling rope is connected to the movable plate of the other baffle mechanism after passing through the mounting through hole; the outer peripheral wall of the end of the rotating roller inserted into the fixed pipe is provided with a through hole, and a positioning hole corresponding to the through hole is provided on the outer wall of the fixed pipe, and a latch is inserted between the positioning hole and the through hole.

[0011] Furthermore, there are a plurality of through holes, the axial directions of the plurality of through holes are consistent with the radial direction of the rotating roller and the plurality of through holes are arranged at equal intervals along the circumferential direction of the rotating roller; when the rotating roller is connected to the fixed pipe fitting, a latch is inserted between the positioning hole and any through hole.

[0012] Furthermore, a hand piece is provided at one end of the rotating roller away from the fixed pipe for convenient hand-held rotation, and the outer diameter of the hand piece is larger than the cross-sectional outer diameter of the rotating roller.

[0013] Furthermore, one end of the movable plate is connected to the fixed plate, and the other end of the movable plate is connected to a pulling ring and is connected to one end of a pulling rope through the pulling ring.

[0014] Furthermore, a conveying mechanism is provided at the rear side of the paver main body, the conveying mechanism is located between the paver main body and the flat material baffle, and the conveying mechanism is transmission-connected to the paver main body.

[0015] Furthermore, the conveying mechanism includes a power shaft, a first auger, and a second auger. The length direction of the power shaft is consistent with the length direction of the flat material baffle. A transmission assembly is provided in the middle of the power shaft and is connected to the paver body through the transmission assembly. The first auger and the second auger are respectively located on both sides of the transmission assembly and the first auger and the second auger are fixedly wound around the outside of the power shaft. The first auger and the second auger are both arranged in a spiral shape and the spiral directions of the first auger and the second auger are opposite.

[0016] Furthermore, the transmission assembly includes a fixed shell, a pulley, and a power belt. The front end of the fixed shell is open and the open end is fixedly connected to the paver body. Through holes are provided on the side walls on both sides of the fixed shell. The middle part of the power shaft is inserted into the through holes and the power shaft can rotate in the through holes. A pulley is provided in the fixed shell, and the pulley is fixedly sleeved on the outside of the power shaft. One end of the power belt is wrapped around the outside of the pulley, and the other end of the power belt extends into the paver body from the open end of the fixed shell and is transmission-connected to the power equipment in the paver body.

[0017] Compared with the prior art, the utility model has the following advantages and positive effects:

[0018] The utility model adopts a design in which a pulling assembly is provided at the outer side of the flat material baffle and the movable plate is pulled by the pulling assembly. The movable plate can be pulled and limited by the pulling assembly, and the asphalt material can be prevented from adhering to the pulling assembly and affecting the adjustment and control operation of the pulling rope by the pulling assembly, thereby effectively improving the use effect of the pulling assembly. In addition, the utility model adopts a design in which an adjustment assembly is provided at both ends of the flat material baffle, so that when paving a road surface with a larger width, after adjusting the position of the movable plate, the position of the adjustment plate in the adjustment assembly can be adjusted, so that the bottom end of the adjustment plate and the bottom end of the flat material baffle can perform a flat material operation on the asphalt material together, thereby avoiding the situation in which the asphalt material paved at the position between the movable plate and the flat material baffle after adjustment cannot be leveled and needs to be leveled manually, thereby reducing the workload of construction personnel and further improving the use effect of the paver. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0020] Figure 1 It is a schematic diagram of the structure of the utility model;

[0021] Figure 2 for Figure 1 A magnified view of the local structure;

[0022] Figure 3 It is a top view of the structure of the utility model;

[0023] Figure 4 It is a top view of the pulling component;

[0024] Figure 5 for Figure 4 AA cross-sectional structure diagram;

[0025] Figure 6 It is a cross-sectional structural diagram of the transmission component. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work, any modifications, equivalent replacements, improvements, etc., should be included in the protection scope of the utility model.

[0027] like Figures 1 to 6 As shown, this embodiment discloses an asphalt pavement layer paving device, including a paver main body 6, both ends of the paver main body 6 in the length direction are provided with baffle mechanisms, a flat material mechanism is provided between the two baffle mechanisms, and the flat material mechanism is fixedly connected to the paver main body 6;

[0028] A conveying mechanism is arranged at the rear side of the paver body 6, and the conveying mechanism is located between the paver body 6 and the flat material baffle 3, and the conveying mechanism is transmission-connected to the paver body 6. The connection structure of the conveying mechanism belongs to the conventional structure on the paver, and this technical solution only lists one of the structures, and the conveying mechanism structures in other prior arts can also be used in this technical solution, and can have the same technical effect.

[0029] The conveying mechanism includes a power shaft 11, a first auger 7, and a second auger 8. The length direction of the power shaft 11 is consistent with the length direction of the flat material baffle 3. A transmission assembly 9 is provided in the middle of the power shaft 11 and is connected to the paver body 6 through the transmission assembly 9. The first auger 7 and the second auger 8 are respectively located on both sides of the transmission assembly 9 and the first auger 7 and the second auger 8 are fixedly wound around the outside of the power shaft 11. The first auger 7 and the second auger 8 are both arranged in a spiral shape and the spiral directions of the first auger 7 and the second auger 8 are opposite.

[0030] The transmission assembly 9 includes a fixed shell 91, a pulley 92, and a power belt 93. The front end of the fixed shell 91 is open and the open end is fixedly connected to the paver body 6. The side walls of the fixed shell 91 are provided with through holes 911. The middle part of the power shaft 11 is inserted into the through holes 911 and the power shaft 11 can rotate in the through holes 911; a pulley 92 is provided in the fixed shell 91, and the pulley 92 is fixedly sleeved on the outside of the power shaft 11. One end of the power belt 93 is wound around the outside of the pulley 92, and the other end of the power belt 93 extends from the open end of the fixed shell 91 into the paver body 6 and is connected to the power equipment in the paver body 6. The specific structure is as follows Figure 6 shown.

[0031] When the asphalt material is being laid, the asphalt material will fall to the front side of the paver body. As the paver body moves forward, the conveying mechanism will come into contact with the asphalt material. Under the action of the transmission assembly and the first and second auger, the asphalt material will be spread to both sides of the length direction of the paver body, so that the asphalt material is laid between the two baffle mechanisms. As the paver body continues to move forward, the leveling mechanism will pass over the laid asphalt material and scrape it flat, finally realizing the pavement laying operation of the asphalt material.

[0032] The baffle mechanism includes a fixed plate 1 and a movable plate 2. The fixed plate 1 is fixedly connected to one end of the paver body 6. One end of the fixed plate 1 extends to the rear side of the paver body 6 and the end is rotatably connected to the movable plate 2 via a hinge 12. The end of the movable plate 2 away from the fixed plate 1 is connected to a pulling ring 21 and is connected to one end of a pulling rope 51 via the pulling ring 21.

[0033] When paving a wider road surface, the length of the pulling rope can be increased. The asphalt material will be spread between the two movable plates under the action of the conveying mechanism, and the movable plates in the two baffle mechanisms will be pushed outward at a certain angle under the extrusion pressure. After the movable plates are pushed outward, the pulling rope is in a taut state. At this time, the maximum distance between the two movable plates forms the paving width of the road surface; therefore, the paving width of the road surface can be adjusted by adjusting the length of the pulling rope.

[0034] The flat material mechanism includes mounting rods 10 and flat material baffles 3. One ends of the two mounting rods 10 are respectively fixedly connected to the two sides of the paver body 6, and the other ends of the two mounting rods 10 are fixedly connected to the flat material baffles 3. The flat material baffle 3 is located between the movable plates 2 of the two baffle mechanisms. The length direction of the flat material baffle 3 is consistent with the length direction of the paver body 6. Adjustment components are provided at both ends of the length direction of the flat material baffle 3. A pulling component 5 is provided on the outer side of the flat material baffle 3. The pulling component 5 is respectively connected to the movable plates 2 of the two baffle mechanisms.

[0035] The adjustment assembly includes an adjustment plate 4, on which a plurality of rows of first bolt holes 41 are arranged at equal intervals along the length direction of the flat material baffle 3, and each row of first bolt holes 41 includes two longitudinally arranged bolt holes; at least one row of second bolt holes corresponding to the first bolt holes 41 is arranged at one end of the flat material baffle 3 close to the baffle mechanism (which is arranged corresponding to a row of first bolt holes, not drawn in the figure), the adjustment plate 4 is attached in parallel to the outer side of the flat material baffle 3 and any row of first bolt holes 41 is connected to the second bolt holes by fixing bolts 42; after the adjustment plate 4 is connected to the flat material baffle 3, the bottom end height of the adjustment plate 4 is flush with the bottom end height of the flat material baffle 3.

[0036] After the movable plate is rotated outward and spread open, the position of the adjustment plate is adjusted to achieve the operation of covering the gap between the movable plate and the flat material baffle. When paving operations are performed, the adjustment plate plays the same role as the flat material baffle, and it and the bottom of the flat material baffle together perform a flattening operation on the asphalt material. When adjusting the adjustment plate, it is only necessary to select a suitable first bolt hole and bolt it to the second bolt hole on the flat material baffle.

[0037] like Figure 4 , Figure 5As shown, the pulling assembly 5 is arranged at the rear side of the flat material baffle 3, and it will not have any contact with the asphalt material; the pulling assembly 5 includes a fixed pipe 53, a rotating roller 52, and a pulling rope 51; the fixed pipe 53 is fixedly connected to the outer center position of the flat material baffle 3 and the axial direction of the fixed pipe 53 is perpendicular to the flat material baffle 3, one end of the rotating roller 52 is inserted into the fixed pipe 53 and the rotating roller 52 can rotate relative to the fixed pipe 53; the other end of the rotating roller 52 is provided with a mounting through hole 521, and the mounting through hole 521 penetrates the rotating roller 52 along the radial direction of the rotating roller 52, and one end of the pulling rope 51 is connected to the movable part of one of the baffle mechanisms The rotating roller 52 is connected to the plate 2, and the other end of the pulling rope 51 passes through the installation hole 521 and is connected to the movable plate 2 of another baffle mechanism; the outer peripheral wall of one end of the rotating roller 52 inserted into the fixed pipe 53 is provided with a plurality of through holes 522, the axial direction of the plurality of through holes 522 is consistent with the radial direction of the rotating roller 52, and the plurality of through holes 522 are arranged at equal intervals along the circumferential direction of the rotating roller 52; the outer wall of the fixed pipe 53 is provided with positioning holes 531 corresponding to the through holes 522; when the rotating roller 52 is connected to the fixed pipe 53, a latch member 54 is inserted between the positioning hole 531 and any through hole 522.

[0038] The end of the rotating roller 52 away from the fixed pipe 53 is provided with a hand piece 523 for convenient hand-held rotation. The outer diameter of the hand piece 523 is larger than the cross-sectional outer diameter of the rotating roller 52 to prevent the pulling rope 51 wrapped around the outside of the rotating roller 52 from falling off the end of the rotating roller 52.

[0039] The pulling assembly is mainly used to control the length of the pulling rope. When the length of the pulling rope needs to be shortened, the pin is taken out from the positioning hole and the through hole, and then the rotating roller is rotated. The rotating roller will drive the pulling rope in the installation through hole to rotate together, and the pulling rope is wrapped around the outer circumference of the rotating roller. At this time, the length of the pulling rope is shortened, and then the pin is reinserted into the positioning hole and the through hole corresponding to the positioning hole; when the length of the pulling rope needs to be increased, the operation is the same, and only the rotating roller needs to be rotated in the opposite direction.

[0040] The utility model adopts a design in which a pulling assembly is provided at the outer side of the flat material baffle and the movable plate is pulled by the pulling assembly. The movable plate can be pulled and limited by the pulling assembly, and the asphalt material can be prevented from adhering to the pulling assembly and affecting the adjustment and control operation of the pulling rope by the pulling assembly, thereby effectively improving the use effect of the pulling assembly. In addition, the utility model adopts a design in which an adjustment assembly is provided at both ends of the flat material baffle, so that when paving a road surface with a larger width, after adjusting the position of the movable plate, the position of the adjustment plate in the adjustment assembly can be adjusted, so that the bottom end of the adjustment plate and the bottom end of the flat material baffle can perform a flat material operation on the asphalt material together, thereby avoiding the situation in which the asphalt material paved at the position between the movable plate and the flat material baffle after adjustment cannot be leveled and needs to be leveled manually, thereby reducing the workload of construction personnel and further improving the use effect of the paver.

Claims

1. An asphalt pavement layer paving device, comprising a paver main body, baffle mechanisms are arranged at both ends of the paver main body in the length direction, a material leveling mechanism is arranged between the two baffle mechanisms, and the material leveling mechanism is fixedly connected to the paver main body; characterized in that: The baffle mechanism includes a fixed plate and a movable plate, the fixed plate is fixedly connected to one end of the paver body, one end of the fixed plate extends to the rear side of the paver body and the end is rotatably connected to the movable plate through a hinge; the flat material mechanism includes a mounting rod and a flat material baffle, one end of the mounting rod is fixedly connected to the paver body, and the other end of the mounting rod is fixedly connected to the flat material baffle; the flat material baffle is located between the movable plates of the two baffle mechanisms, the length direction of the flat material baffle is consistent with the length direction of the paver body, both ends of the flat material baffle in the length direction are provided with adjustment components, and a pulling component is provided on the outer side of the flat material baffle, and the pulling components are respectively connected to the movable plates of the two baffle mechanisms.

2. The asphalt pavement layer paving device according to claim 1, characterized in that: The adjustment assembly includes an adjustment plate, on which a plurality of rows of first bolt holes are evenly spaced along the length direction of the flat material baffle plate, and at least one row of second bolt holes corresponding to the first bolt holes is arranged at one end of the flat material baffle plate close to the baffle mechanism, the adjustment plate is attached parallel to the outer side of the flat material baffle plate, and any row of first bolt holes is connected to the second bolt holes by fixing bolts.

3. The asphalt pavement layer paving device according to claim 2, characterized in that: At least two first bolt holes are longitudinally arranged in the row of first bolt holes.

4. The asphalt pavement layer paving device according to claim 1, characterized in that: The pulling assembly includes a fixed pipe, a rotating roller, and a pulling rope; the fixed pipe is fixedly connected to the outer center position of the flat material baffle and the axial direction of the fixed pipe is perpendicular to the flat material baffle, one end of the rotating roller is inserted into the fixed pipe and the rotating roller can rotate relative to the fixed pipe; the other end of the rotating roller is provided with a mounting through hole, and the mounting through hole penetrates the rotating roller in the radial direction of the rotating roller, one end of the pulling rope is connected to the movable plate of one of the baffle mechanisms, and the other end of the pulling rope is connected to the movable plate of the other baffle mechanism after passing through the mounting through hole; the outer peripheral wall of the end of the rotating roller inserted into the fixed pipe is provided with a through hole, and a positioning hole corresponding to the through hole is provided on the outer wall of the fixed pipe, and a latch is inserted between the positioning hole and the through hole.

5. The asphalt pavement layer paving device according to claim 4, characterized in that: There are a plurality of through holes, the axial directions of the through holes are consistent with the radial direction of the rotating roller and the through holes are arranged at equal intervals along the circumferential direction of the rotating roller; when the rotating roller is connected to the fixed pipe, a pin is inserted between the positioning hole and any through hole.

6. The asphalt pavement layer paving device according to claim 5, characterized in that: A hand piece for convenient hand-holding and rotating is arranged at one end of the rotating roller away from the fixed pipe, and the outer diameter of the hand piece is larger than the cross-sectional outer diameter of the rotating roller.

7. The asphalt pavement layer paving device according to claim 6, characterized in that: One end of the movable plate is connected to the fixed plate, and the other end of the movable plate is connected to a pulling ring and is connected to one end of a pulling rope through the pulling ring.

8. The asphalt pavement layer paving device according to claim 1, characterized in that: A conveying mechanism is arranged at the rear side of the paver main body, the conveying mechanism is located between the paver main body and the flat material baffle, and the conveying mechanism is transmission-connected to the paver main body.

9. The asphalt pavement layer paving device according to claim 8, characterized in that: The conveying mechanism includes a power shaft, a first auger and a second auger. The length direction of the power shaft is consistent with the length direction of the flat material baffle. A transmission assembly is provided in the middle of the power shaft and is connected to the paver body through the transmission assembly. The first auger and the second auger are respectively located on both sides of the transmission assembly and the first auger and the second auger are fixedly wound around the outside of the power shaft. The first auger and the second auger are both arranged in a spiral shape and the spiral directions of the first auger and the second auger are opposite.

10. The asphalt pavement layer paving device according to claim 9, characterized in that: The transmission assembly includes a fixed shell, a pulley, and a power belt. The front end of the fixed shell is open and the open end is fixedly connected to the paver body. Through holes are provided on the side walls on both sides of the fixed shell. The middle part of the power shaft is inserted into the through holes and the power shaft can rotate in the through holes. A pulley is provided in the fixed shell, and the pulley is fixedly sleeved on the outside of the power shaft. One end of the power belt is wrapped around the outside of the pulley, and the other end of the power belt extends into the paver body from the open end of the fixed shell and is connected to the power equipment in the paver body.

Citation Information

Patent Citations

  • Paver baffle device capable of conveniently adjusting paving width and paver

    CN217203480U