Sound insulation quick-release plate

By using dual L -type keel and sound insulation board with multi -layered materials, the problem of poor sound insulation effects caused by the U -type keel bridge problem in the existing partition wall and consumption of manpower will be achieved. Installation effect.

CN222413537UActive Publication Date: 2025-01-28GUANGDONG HAILONG CONSTR TECH CO LTD +3
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Patent Information

Application Number
CN202421106752.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-21
Publication Date
2025-01-28
Estimated Expiration
2034-05-21

AI Technical Summary

Technical Problem

In the existing partition wall structure, the U-shaped keel has a sound bridge problem, resulting in poor sound insulation effect. The installation process requires multiple workers, which consumes manpower and time.

Method used

Use double L -type keel installation, combined with multi -layered materials, sound insulation fast panels, including the center sound separation layer, sound absorption layer, damping layer, and one sound insulation layer. The end is embedded in the grooves of the keel to achieve rapid stitching.

Benefits of technology

Effectively cut off the sound bridge, improved the sound insulation effect, simplified the installation process, saved manpower and time, and at the same time has the advantages of high economy and available secondary use.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of assembly type walls, and particularly relates to a sound insulation fast-assembly plate. A top keel and a bottom keel of the quick-release plate are both L-shaped keels with openings opposite to each other, a first gap is reserved between the transverse walls of the two L-shaped keels of the top keel and is fixed to the upper edge of a wall hole, and a first groove is formed between the vertical walls of the two L-shaped keels of the top keel; a second gap is reserved between the transverse walls of the two L-shaped keels of the ground keel and fixed to the lower edge of the wall hole, and a second groove is formed between the vertical walls of the two L-shaped keels of the ground keel; the upper end and the lower end of the plate body are embedded in the first groove and the second groove respectively. Therefore, a traditional U-shaped keel is cut off, the sound bridge problem is avoided, and the average sound reduction index is improved. And the plate body is produced in a factory, the wall can be directly spliced by embedding the upper end and the lower end into the first groove of the ceiling keel and the second groove of the ground keel on site, and the purposes of being easy to manufacture, convenient to mount and dismount and high in economical efficiency are achieved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of assembled wall bodies, and in particular relates to a sound insulation quick-install plate. Background Art

[0002] As the level of urbanization increases, environmental noise issues arise. To protect privacy and to ensure that work and life are not disturbed, commercial or residential buildings have increasingly higher requirements for room sound insulation.

[0003] However, the current sound insulation structure of partition walls mostly adopts a light steel keel wall structure, with rock wool inside and two layers of wall panels on the outside, which has poor sound insulation effect. Generally speaking, it is necessary to increase the wall density and thickness as much as possible to improve the wall sound insulation. However, blindly increasing the number of layers and the overall thickness of the wall not only causes a waste of materials and space, but also fails to effectively reduce the weakening of the overall sound insulation effect of the wall due to resonant sound transmission and sound bridges. Moreover, the keel that runs through the structure has the problem of sound bridges, which is a weak point in the wall sound insulation, lowering the overall sound insulation and further reducing the sound insulation effect of the wall. In addition, multiple workers are required for on-site installation, which consumes manpower. Utility Model Content

[0004] 1. Technical issues to be resolved

[0005] In view of the above-mentioned shortcomings and deficiencies of the prior art, the utility model provides a sound insulation quick-install plate, thereby solving the sound bridge problem on the existing U-shaped keel, resulting in poor sound insulation effect of the partition wall, and the technical problems of large number of construction workers on the installation site and long construction time.

[0006] (II) Technical solution

[0007] In order to achieve the above-mentioned purpose, the main technical solutions adopted by the utility model include:

[0008] The embodiment of the utility model provides a sound insulation quick-install plate, comprising a top keel, a ground keel and a plate body fixed between the top keel and the ground keel; the top keel and the ground keel are both L-shaped keels with two openings arranged opposite to each other, a first gap is left between the transverse walls of the two L-shaped keels of the top keel and are fixed to the upper edge of the wall hole, a first groove is formed between the vertical walls of the two L-shaped keels of the top keel, and the groove of the first groove faces downward; a second gap is left between the transverse walls of the two L-shaped keels of the ground keel and are fixed to the lower edge of the wall hole, a second groove is formed between the vertical walls of the two L-shaped keels of the ground keel, and the groove of the second groove faces upward; the upper and lower ends of the plate body are respectively embedded in the first groove and the second groove.

[0009] Furthermore, the center of the board body is a central sound insulation layer, and the sound absorption layer, the secondary sound insulation layer, the damping layer and the primary sound insulation layer are sequentially arranged outward on both sides of the central sound insulation layer, and the density of the central sound insulation layer and the primary sound insulation layer is greater than that of the secondary sound insulation layer.

[0010] Furthermore, the sound absorbing layers at the left and right sides of the board are recessed in the adjacent central sound insulation layer and the secondary sound insulation layer to form two installation grooves, and U-shaped keels running through the upper and lower ends of the board are embedded in the two installation grooves.

[0011] Furthermore, it also includes a connecting piece. When two adjacent plate bodies are spliced ​​together, their respective installation grooves are combined into a connecting groove, and the connecting piece and the connecting groove are adapted to be arranged in the connecting groove; the connecting piece includes a first layer, a second layer, a third layer and a fourth layer which are coaxially sleeved from the inside to the outside in sequence, the first layer is a porous material layer, the second layer is a steel pipe, the third layer is an inorganic material layer, and the fourth layer is a sound insulation felt layer.

[0012] Furthermore, the outer side of the L-shaped keel is wrapped with sound insulation felt, and the first gap and the second gap are filled with rubber.

[0013] Furthermore, the central sound insulation layer and the primary sound insulation layer are cement fiber boards or glass magnesium boards.

[0014] Furthermore, the secondary sound insulation layer is a sound insulation gypsum board.

[0015] Furthermore, the damping layer is made of rubber or PVC.

[0016] Furthermore, the sound absorbing layer is made of a fiber porous material or a foam porous material.

[0017] Furthermore, the thickness of the board body ranges from 100 mm to 120 mm, and the sound insulation range of the board body ranges from 50 to 55 dB.

[0018] (III) Beneficial effects

[0019] The beneficial effects of the utility model are:

[0020] The utility model is a sound insulation quick-install board, which includes a top keel, a ground keel and a board body fixed between the top keel and the ground keel. The top keel and the ground keel are two L-shaped keels with openings arranged opposite to each other. A first gap is left between the two L-shaped keels of the top keel to form a first groove. A second gap is left between the two L-shaped keels of the ground keel to form a second groove. The upper and lower ends of the board body are respectively embedded in the first groove and the second groove. Compared with the prior art, the utility model selects double L-shaped keels for installation, cuts off the traditional U-shaped keel, avoids the problem of sound bridge, improves the average sound insulation, and has a good sound insulation effect. Moreover, the board body is produced in a factory. When it arrives at the site, it only needs to embed the upper and lower ends into the first groove of the top keel and the second groove of the ground keel to directly splice into a wall, achieving the purpose of simple production, convenient installation and disassembly, and high economy (saving manpower, convenient transportation, saving on-site floor space, and can be used twice), and has great development potential in the field of civil construction. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a structural schematic diagram of the cross section of the sound insulation quick-release plate;

[0022] Figure 2 It is a structural schematic diagram of the longitudinal section of the sound insulation quick-release plate;

[0023] Figure 3 is a schematic diagram of a cross-sectional structure of a connecting piece;

[0024] Figure 4 This is a schematic diagram of the structure of the tibia;

[0025] Figure 5 This is a schematic diagram of the structure of the ground keel.

[0026] [Description of Reference Numerals]

[0027] 1: keel; 11: first gap; 12: first groove; 13: rubber;

[0028] 2: ground keel; 21: second gap; 22: second groove;

[0029] 3: plate body; 31: central sound insulation layer; 32: sound absorption layer; 33: secondary sound insulation layer; 34: damping layer; 35: primary sound insulation layer; 36: installation slot;

[0030] 4: L-shaped keel; 41: horizontal wall; 42: vertical wall; 43: sound insulation felt;

[0031] 5: U-shaped keel;

[0032] 6: Connecting piece; 61: First layer; 62: Second layer; 63: Third layer; 64: Fourth layer. DETAILED DESCRIPTION

[0033] In order to better explain the present invention and facilitate understanding, the present invention is described in detail below through specific implementation modes in conjunction with the accompanying drawings.

[0034] like Figure 1-5 As shown, the utility model provides a sound insulation quick-install plate, comprising a top keel 1, a ground keel 2 and a plate body 3 fixed between the top keel 1 and the ground keel 2.

[0035] like Figure 1 , Figure 2 As shown, the plate body 3 is a centrosymmetrical structure, the central layer is a central sound insulation layer 31, and the central sound insulation layer 31 is sequentially provided with a sound absorbing layer 32, a secondary sound insulation layer 33, a damping layer 34 and a primary sound insulation layer 35 on both sides thereof.

[0036] The density of the central sound insulation layer 31 and the primary sound insulation layer 35 is greater than the density of the secondary sound insulation layer 33. In this embodiment, the central sound insulation layer 31 and the primary sound insulation layer 35 are cement fiber boards or glass magnesium boards. The secondary sound insulation layer 33 is a sound insulation gypsum board. The material of the sound absorption layer 32 is a fiber porous material or a foamed porous material such as rock wool, glass fiber felt, ceramic fiber felt and a composite material thereof. The material of the damping layer 34 is rubber or PVC.

[0037] It can be seen that the plate 3 is a symmetrical arrangement of multiple layers of materials, so that the sound absorption and sound insulation work together and interact with each other. Due to the different densities between the materials, multiple reflection interfaces are increased. This method of using multiple acoustic materials in combination greatly increases the sound insulation performance of the plate 3, so that the plate 3 can also achieve high sound insulation performance at a relatively thin thickness. In addition, the added damping layer 34 prevents the structure from generating low-frequency resonance.

[0038] The thickness of the plate 3 ranges from 100mm to 120mm. The test is carried out according to the American standard with a test area of ​​10m2. The test results show that the sound insulation range of the plate 3 can reach 50-55dB. Compared with the wall of the same thickness, it has high sound insulation performance.

[0039] When processing the plate body 3, it needs to be prefabricated in the factory and then directly spliced ​​into a wall on site, which saves installation manpower and only requires two to three workers to install.

[0040] like Figure 2 As shown, the sound absorbing layers 32 on the left and right sides of the plate body 3 are recessed in the adjacent central sound insulation layer 31 and the secondary sound insulation layer 33 to form two installation grooves 36, and U-shaped keels 5 penetrating through the upper and lower ends of the plate body 3 are embedded in the two installation grooves 36 to seal the edge of the plate body 3 and also support the plate body 3.

[0041] Two adjacent plates 3 need to be spliced ​​together by a connecting member 6. Specifically, the respective mounting grooves 36 are combined into a connecting groove, and the connecting member 6 and the connecting groove are adapted to be arranged in the connecting groove. Figure 3As shown, the connector 6 is a composite material, including a first layer 61, a second layer 62, a third layer 63 and a fourth layer 64 which are coaxially sleeved from the inside to the outside. The first layer 61 is a porous material layer, the second layer 62 is a steel pipe, the third layer 63 is an inorganic material layer, and the fourth layer 64 is a sound insulation felt layer. The steel pipe of the second layer 62 is used as a support, and the inorganic material layer of the third layer 63 is the outer wrapping of the steel pipe of the second layer 62. After the two are combined, the connector 6 has both support and can prevent metal from being exposed to the outside to form a sound bridge. Therefore, the structure combining metal and inorganic materials not only ensures the support performance of the connector 6, but also enhances the overall rigidity of the structure at the connection between the two adjacent plates 3, and reduces its sound transmission and heat conductivity, which has a good effect on the sound insulation performance and thermal insulation performance. Among them, the material of the inorganic material layer is gypsum, cement or magnesium-based material.

[0042] When making the connector 6, first pour the inorganic material in the third layer 63 into the mold, put the steel pipe of the second layer 62 into it before it sets, and then pour the inorganic material in the third layer 63 on top for a second time, so that the steel pipe of the second layer 62 is wrapped by the inorganic material, and then take it out after drying, and stick it around with the sound insulation felt layer with adhesive backing, that is, the fourth layer 64. Among them, the porous material of the first layer 61, such as rock wool, is stuffed into the steel pipe of the second layer 62 to divide the large space into small spaces to allow sound waves to reflect multiple times.

[0043] like Figure 1 , Figure 4-5 As shown, both the top keel 1 and the ground keel 2 are L-shaped keels 4 with two openings arranged opposite to each other, a first gap 11 is left between the horizontal walls 41 of the two L-shaped keels 4 of the top keel 1 and is fixed to the upper edge of the wall hole, and a first groove 12 is formed between the vertical walls 42 of the two L-shaped keels 4 of the top keel 1, and the notch of the first groove 12 is downward.

[0044] A second gap 21 is left between the horizontal walls 41 of the two L-shaped keels 4 of the floor keel 2 and is fixed to the lower edge of the wall hole. A second groove 22 is formed between the vertical walls 42 of the two L-shaped keels 4 of the floor keel 2, and the notch of the second groove 22 faces upward.

[0045] The first gap 11 and the second gap 21 are used to cut off the sound bridge and block the propagation of sound, and the rubber 13 filled in the first gap 11 and the second gap 21 can further improve the effect of blocking the propagation of sound. In addition, the outer side of the L-shaped keel 4 is wrapped with a sound insulation felt 43 to improve the sound insulation effect.

[0046] The upper and lower ends of the plate body 3 are respectively embedded in the first groove 12 and the second groove 22 .

[0047] When installing the plate body 3 , first install the ceiling keel 1 , then install one L-shaped keel 4 in the floor keel 2 , then fill the second gap 21 with rubber 13 and put the plate body 3 in, and finally install the other L-shaped keel 4 in the floor keel 2 .

[0048] Moreover, since the raw materials used in the plate body 3 except for the damping layer and the steel components are all inorganic materials, it also has certain development potential in building fire protection, and also has the performance of thermal insulation.

[0049] In the description of the present utility model, it should be understood that the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of the present utility model, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.

[0050] In the present invention, unless otherwise clearly specified and limited, the terms "install", "connect", "connect", "fix" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0051] In the present utility model, unless otherwise clearly specified and limited, when a first feature is “on” or “below” a second feature, it may be that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, when a first feature is “above”, “above” or “above” a second feature, it may be that the first feature is directly above or obliquely above the second feature, or it may simply mean that the first feature is higher in level than the second feature. When a first feature is “below”, “below” or “below” a second feature, it may be that the first feature is directly below or obliquely below the second feature, or it may simply mean that the first feature is lower in level than the second feature.

[0052] In the description of this specification, the description of the terms "one embodiment", "some embodiments", "embodiment", "example", "specific example" or "some examples" etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine the different embodiments or examples described in this specification and the features of the different embodiments or examples, unless they are contradictory.

[0053] Although the embodiments of the present invention have been shown and described above, it can be understood that the above embodiments are illustrative and cannot be understood as limitations of the present invention. Ordinary technicians in the field can change, modify, replace and modify the above embodiments within the scope of the present invention.

Claims

1. A sound insulation quick-release plate, characterized in that: It comprises a top keel (1), a ground keel (2) and a plate (3) fixed between the top keel (1) and the ground keel (2); The ceiling keel (1) and the floor keel (2) are both L-shaped keels (4) with two openings arranged opposite to each other, a first gap (11) is left between the transverse walls (41) of the two L-shaped keels (4) of the ceiling keel (1) and is fixed to the upper edge of the wall hole, and a first groove (12) is formed between the vertical walls (42) of the two L-shaped keels (4) of the ceiling keel (1), and the notch of the first groove (12) faces downward; A second gap (21) is left between the horizontal walls (41) of the two L-shaped keels (4) of the floor keel (2) and is fixed to the lower edge of the wall hole; a second groove (22) is formed between the vertical walls (42) of the two L-shaped keels (4) of the floor keel (2), and the notch of the second groove (22) faces upward; The upper and lower ends of the plate body (3) are respectively embedded in the first groove (12) and the second groove (22).

2. The sound insulation quick release plate according to claim 1, characterized in that: The center of the plate body (3) is a central sound insulation layer (31), and both sides of the central sound insulation layer (31) are sequentially provided with a sound absorption layer (32), a secondary sound insulation layer (33), a damping layer (34) and a primary sound insulation layer (35) outwardly, and the density of the central sound insulation layer (31) and the primary sound insulation layer (35) is greater than the density of the secondary sound insulation layer (33).

3. The sound insulation quick release plate according to claim 2, characterized in that: The sound absorbing layers (32) at the left and right sides of the plate body (3) are recessed in the adjacent central sound insulation layer (31) and the secondary sound insulation layer (33) to form two installation grooves (36), and U-shaped keels (5) that pass through the upper and lower ends of the plate body (3) are embedded in the two installation grooves (36).

4. The sound insulation quick release plate according to claim 3, characterized in that: It also includes a connecting piece (6), when two adjacent plates (3) are spliced, the respective mounting grooves (36) are combined with each other to form a connecting groove, and the connecting piece (6) is adapted to be arranged in the connecting groove; The connecting member (6) comprises a first layer (61), a second layer (62), a third layer (63) and a fourth layer (64) which are coaxially sleeved in sequence from the inside to the outside, the first layer (61) is a porous material layer, the second layer (62) is a steel pipe, the third layer (63) is an inorganic material layer, and the fourth layer (64) is a sound insulation felt layer.

5. The sound insulation quick release plate according to claim 1, characterized in that: The outer side of the L-shaped keel (4) is wrapped with sound insulation felt (43), and the first gap (11) and the second gap (21) are filled with rubber (13).

6. The sound insulation quick release plate according to claim 3, characterized in that: The central sound insulation layer (31) and the primary sound insulation layer (35) are cement fiber boards or glass magnesium boards.

7. The sound insulation quick release plate according to claim 3, characterized in that: The secondary sound insulation layer (33) is a sound insulation gypsum board.

8. The sound insulation quick release plate according to claim 3, characterized in that: The material of the damping layer (34) is rubber or PVC.

9. The sound insulation quick-release plate according to claim 3, characterized in that: The sound absorbing layer (32) is made of a fiber-type porous material or a foam-type porous material.

10. The sound insulation quick release plate according to claim 1, characterized in that: The thickness of the plate body (3) ranges from 100 mm to 120 mm, and the sound insulation of the plate body (3) ranges from 50 to 55 dB.