High-bearing transfer gearbox for engineering machinery

By designing components such as blocking frames, filtering structures, and driving motors in the gear box, the problem of filter holes blocking and decreased lubrication effects caused by impurities has been solved, and efficient impurities removal and the continuous lubrication of the internal structure of the gear box are enhanced. The carrier capacity and use efficiency of the box.

CN222415910UActive Publication Date: 2025-01-28ZHEJIANG AOVITE HYDRAULIC MECHANICAL
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Patent Information

Application Number
CN202421266253.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-05
Publication Date
2025-01-28
Estimated Expiration
2034-06-05

AI Technical Summary

Technical Problem

During use of existing gear boxes, impurities are easily adhered to the outside of the filter mesh structure, resulting in clogging of the filter holes, affecting the oil circulation speed and lubrication effect, and thus aggravating the wear of the rotating structure of the gearbox internally.

Method used

Designed a high -loading gear box for engineering machinery, including the box, filtering structure, driving motor, twisted dragon rod and filter board. Through the collaborative work of these components, the effective separation and impurities in the oil in the oil are achieved Remove.

Benefits of technology

Effectively avoid the impact of impurities on oil circulation, ensure the continuous lubrication of the internal rotation structure of the gear box, reduce wear, and strengthen the carrying capacity and use efficiency of the gear box.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a high bearing transfer gearbox for engineering machinery, which comprises a box body and an input rotating shaft rotatably mounted on the left side of the box body, an output rotating shaft is rotatably mounted at the front end of the box body, and a sealing frame is fixedly mounted at the lower end of the box body. According to the high-bearing transfer gearbox for the engineering machinery, oil in the gearbox is contained through the sealing frame, so that a rotating structure in the gearbox can be continuously lubricated, friction borne by the rotating structure is reduced, the bearing strength of the gearbox is improved, and the service life of the gearbox is prolonged. The auger rod is driven by the driving motor to rotate in the fixing pipe, so that oil can enter the fixing pipe through the inlet and outlet, oil circulation in the gear is facilitated, and the lubricating effect of a rotating structure in the gear box is guaranteed.
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Description

Technical Field

[0001] The utility model relates to the technical field of gear boxes, in particular to a high-load transfer gear box for engineering machinery. Background Art

[0002] Gearboxes are widely used, for example, in wind turbines. Gearboxes are an important mechanical component that is widely used in wind turbines. During the operation of the gearbox, oil is required to lubricate the rotating structure inside it, thereby reducing wear. However, the existing gearboxes still have certain defects in use, such as:

[0003] The utility model announcement number CN117780915A discloses a high-power split-flow gearbox, in which the positioning component and the recovery component can be supported and limited by the fixing component, and the interception component can be supported and limited in cooperation with the positioning component, the conveying component can cooperate with the interception component to convey and intercept the metal debris in the lubricating oil, so that the lubricating oil without metal debris can be moved to the recovery component, the recovery component can cooperate with the circulation component to further filter the lubricating oil that has completed the metal debris interception, and then convey the lubricating oil to the discharge mechanism to form a cycle, so as to improve the efficiency of lubricating the discharge mechanism and increase the working efficiency of the discharge mechanism;

[0004] In the above document, during the use of the gearbox, the impurities in the oil will be filtered through the drainage net, the collection net and the interception net to prevent the impurities from continuing to flow with the oil. The impurities will adhere to the outside of the filter structure, which may easily cause the filter holes inside the filter structure to be blocked, and easily affect the circulation speed of the oil, and then easily affect the lubrication effect of the internal rotating structure of the gearbox, and easily cause the internal rotating structure of the gearbox to be aggravated. Wear.

[0005] In view of the above problems, it is urgent to carry out innovative design based on the original gearbox structure. Utility Model Content

[0006] The purpose of the utility model is to provide a high-load transfer gearbox for engineering machinery, so as to solve the problem proposed in the above-mentioned background technology that impurities will adhere to the outside of the filter screen structure, easily causing the clogging of the filter holes inside the filter screen structure, easily affecting the circulation speed of the oil, and then easily affecting the lubrication effect of the internal rotating structure of the gearbox, and easily causing the internal rotating structure of the gearbox to wear more severely.

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: A high-load transfer gearbox for engineering machinery, comprising a box body and an input shaft rotatably mounted on the left side of the box body;

[0008] An output shaft is rotatably mounted on the front end of the box, and a sealing frame is fixedly mounted on the lower end of the box;

[0009] A filtering structure is arranged at the lower end of the box body, and the filtering structure can achieve the effect of separating impurities in the internal oil of the transfer gear box.

[0010] Preferably, a driving motor and an auger rod are provided inside the filtering structure, the driving motor is fixedly installed on the outside of the sealing frame, and the auger rod is fixedly installed on the output end of the driving motor, and the auger rod is rotatably connected to the sealing frame.

[0011] Preferably, a fixing pipe is fixedly installed inside the sealing frame, and the fixing pipe sleeve is arranged on the outside of the auger rod, and an inlet and an outlet are equidistantly opened inside one end of the fixing pipe close to the driving motor.

[0012] Preferably, a filter frame is fixedly installed on the end of the sealing frame away from the driving motor, and a circulation pipe is fixedly installed on the upper end of the filter frame, and the end of the circulation pipe away from the filter frame is located inside the sealing frame, and the end of the fixed pipe away from the driving motor is located inside the sealing frame.

[0013] Preferably, two groups of filter plates are slidably installed inside the sealing frame, and a support spring is fixedly installed between the two groups of filter plates. A discharge port is opened at the lower end of the filter frame, and a rotating cylinder is installed on the internal thread of the discharge port, and a receiving bottle is fixedly installed at the lower end of the rotating cylinder.

[0014] Preferably, a disassembly structure is provided on the outer side of the rotating cylinder, and the disassembly structure can achieve the effect of disassembling the containing bottle for cleaning;

[0015] A limit spring and a limit plate are arranged inside the disassembly and assembly structure, and the limit spring and the limit plate are sleeved on the outside of the rotating cylinder, and the limit spring is located at the lower end of the limit plate, and the limit plate is fixedly connected to the rotating cylinder, and a moving plate is slidably installed on the outside of the rotating cylinder, and the moving plate is located between the limit spring and the limit plate, and a limit rod is fixedly installed at an equal angle on the upper end of the moving plate, and the limit rod passes through the limit plate.

[0016] Preferably, a fixed cylinder and a limiting hole are provided inside the disassembly and assembly structure, the fixed cylinder is fixedly installed at the lower end of the filter frame, and the fixed cylinder is located outside the discharge port, and a limiting hole is opened inside the fixed cylinder, and the limiting hole is located outside the limiting rod.

[0017] Compared with the prior art, the beneficial effects of the utility model are:

[0018] 1. The oil inside the gearbox is contained by a sealing frame, so that the rotating structure inside the gearbox can be continuously lubricated, thereby reducing the friction of the rotating structure and further improving the bearing capacity of the gearbox;

[0019] 2. An auger rod and a fixed tube are provided. The auger rod is driven by a driving motor to rotate inside the fixed tube, so that the oil can enter the inside of the fixed tube through the inlet and outlet, thereby facilitating the circulation of the oil inside the gear and ensuring the lubrication effect of the rotating structure inside the gear box;

[0020] 3. The movement of the filter plate creates a gap between the filter plate and the filter frame, which makes it easier for impurities to follow the oil into the filter frame, and the impurities can enter the inside of the container bottle through the discharge port, thereby removing the impurities from the oil circulation and avoiding the influence of impurities on the oil circulation;

[0021] 4. Furthermore, by separating the limiting rod from the limiting hole, the rotating cylinder and the containing bottle can be rotated and separated from the filter frame, so that the containing bottle can be removed and the impurities inside it can be cleaned. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0023] Figure 2 This is a schematic diagram of the three-dimensional structure of the filter frame of the utility model;

[0024] Figure 3 This is a schematic diagram of the three-dimensional structure of the sealing frame of the utility model;

[0025] Figure 4 This is a schematic diagram of the three-dimensional structure of the sealing frame cross section of the utility model;

[0026] Figure 5 This is a schematic diagram of the three-dimensional structure of the filter frame cross section of the utility model;

[0027] Figure 6 This is a schematic diagram of the three-dimensional structure of the container bottle of the utility model;

[0028] Figure 7 This is a schematic diagram of the three-dimensional structure of the filter frame of the utility model when viewed from above.

[0029] In the figure: 1. box body; 2. input shaft; 3. output shaft; 4. sealing frame; 5. driving motor; 6. auger rod; 7. fixed pipe; 8. inlet and outlet; 9. filter frame; 10. circulation pipe; 11. rotating cylinder; 12. holding bottle; 13. discharge port; 14. filter plate; 15. supporting spring; 16. fixed cylinder; 17. limiting hole; 18. limiting spring; 19. limiting disk; 20. moving disk; 21. limiting rod. DETAILED DESCRIPTION

[0030] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0031] In a specific embodiment, Figure 1-Figure 2 As shown,…

[0032] A box body 1 and an input shaft 2 rotatably mounted on the left side of the box body 1;

[0033] An output shaft 3 is rotatably mounted on the front end of the box body 1 , and a sealing frame 4 is fixedly mounted on the lower end of the box body 1 .

[0034] When using the high-load transfer gearbox for construction machinery, first place the gearbox at the position where it needs to work. After installing the gear at the required position, the gearbox can be put into operation. During the operation, the oil inside the sealing frame 4 lubricates the rotating parts inside the box body 1, thereby reducing the wear between the internal structures of the gearbox. Through continuous lubrication of the oil, the load-bearing capacity between the rotating structures inside the box body 1 can be increased, thereby enabling the gearbox to perform high-load work.

[0035] In one specific embodiment, Figure 1-Figure 5 As shown;

[0036] A filtering structure is provided at the lower end of the housing 1, and the filtering structure can achieve the effect of separating impurities in the internal oil of the transfer gearbox;

[0037] A driving motor 5 and an auger rod 6 are arranged inside the filtering structure. The driving motor 5 is fixedly installed on the outside of the sealing frame 4, and the auger rod 6 is fixedly installed on the output end of the driving motor 5, and the auger rod 6 is rotatably connected to the sealing frame 4;

[0038] A fixing pipe 7 is fixedly installed inside the sealing frame 4, and the fixing pipe 7 is sleeved on the outside of the auger rod 6, and an inlet and outlet 8 are equidistantly opened inside the end of the fixing pipe 7 close to the driving motor 5;

[0039] A filter frame 9 is fixedly mounted on one end of the sealing frame 4 away from the driving motor 5, and a circulation pipe 10 is fixedly mounted on the upper end of the filter frame 9, and the end of the circulation pipe 10 away from the filter frame 9 is located inside the sealing frame 4, and the end of the fixed pipe 7 away from the driving motor 5 is located inside the sealing frame 4;

[0040] Two groups of filter plates 14 are slidably installed inside the sealing frame 4, and a support spring 15 is fixedly installed between the two groups of filter plates 14. A discharge port 13 is opened at the lower end of the filter frame 9, and a rotating cylinder 11 is installed on the internal thread of the discharge port 13, and a receiving bottle 12 is fixedly installed at the lower end of the rotating cylinder 11.

[0041] When the high-load transfer gearbox for construction machinery is used, the driving motor 5 drives the auger rod 6 to rotate inside the fixed pipe 7, so that the oil inside the sealing frame 4 enters the fixed pipe 7 through the inlet and outlet 8, and the oil flows inside the fixed pipe 7 to the inside of the filter frame 9 and enters the inside of the sealing frame 4 again through the circulation pipe 10, thereby completing the circulation process;

[0042] During this process, the oil will impact the filter plate 14 close to the fixed tube 7 and make the filter plate 14 slide inside the filter frame 9. At this time, a gap will be generated between the filter plate 14 and the filter frame 9 to facilitate the entry of impurities into the filter frame 9. At this time, the impurities will enter the interior of the containing bottle 12 through the discharge port 13 and the rotating cylinder 11 inside the filter frame 9, thereby discharging the impurities from the circulation inside the gear box to prevent the impurities from affecting the circulation of the oil inside the gear box.

[0043] Based on the above embodiments, Figure 1-Figure 2 and Figure 6-Figure 7 As shown;

[0044] A disassembly structure is provided on the outer side of the rotating cylinder 11, and the disassembly structure can realize the effect of disassembling the containing bottle 12 for cleaning;

[0045] A limit spring 18 and a limit plate 19 are arranged inside the disassembly and assembly structure. The limit spring 18 and the limit plate 19 are sleeved on the outside of the rotating cylinder 11, and the limit spring 18 is located at the lower end of the limit plate 19, and the limit plate 19 is fixedly connected to the rotating cylinder 11. A moving disk 20 is slidably installed on the outside of the rotating cylinder 11, and the moving disk 20 is located between the limit spring 18 and the limit plate 19, and a limit rod 21 is fixedly installed at an equal angle on the upper end of the moving disk 20, and the limit rod 21 passes through the limit plate 19;

[0046] A fixed cylinder 16 and a limiting hole 17 are provided inside the disassembly and assembly structure. The fixed cylinder 16 is fixedly installed at the lower end of the filter frame 9, and the fixed cylinder 16 is located outside the discharge port 13. The limiting hole 17 is provided inside the fixed cylinder 16, and the limiting hole 17 is located outside the limiting rod 21.

[0047] After the impurities inside the gear box enter the interior of the receiving bottle 12, the impurities inside the receiving bottle 12 can be cleaned, thereby facilitating the cleaning of the impurities. In this process, it is necessary to press the moving disk 20 to slide downward on the outside of the rotating cylinder 11, and the downward movement of the moving disk 20 will drive the limiting rod 21 to move downward, and the downward movement of the limiting rod 21 will squeeze the limiting spring 18 and cause it to contract. At the same time, the limiting rod 21 will move away from the limiting hole 17. After the limiting rod 21 is separated from the limiting hole 17, the rotating cylinder 11 and the receiving bottle 12 can be rotated. At this time, the rotating cylinder 11 and the receiving bottle 12 can be removed from the inside of the filter frame 9. At this time, the impurities inside the receiving bottle 12 can be cleaned, thus completing the process of removing impurities inside the gear box oil, effectively improving the convenience of using the gear box and increasing the overall practicality.

[0048] The contents not described in detail in this specification belong to the prior art known to professional and technical personnel in this field.

[0049] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A high-load transfer gearbox for engineering machinery, comprising a housing (1) and an input shaft (2) rotatably mounted on the left side of the housing (1); Features: The output shaft (3) is rotatably mounted on the front end of the box body (1), and a sealing frame (4) is fixedly mounted on the lower end of the box body (1); The lower end of the box body (1) is provided with a filtering structure, and the filtering structure can achieve the effect of separating impurities in the internal oil of the transfer gear box.

2. The high-load transfer gearbox for engineering machinery according to claim 1, characterized in that: A driving motor (5) and an auger rod (6) are arranged inside the filtering structure; the driving motor (5) is fixedly mounted on the outside of the sealing frame (4); the output end of the driving motor (5) is fixedly mounted with the auger rod (6); and the auger rod (6) is rotatably connected to the sealing frame (4).

3. The high-load transfer gearbox for engineering machinery according to claim 1, characterized in that: A fixing pipe (7) is fixedly installed inside the sealing frame (4), and the fixing pipe (7) is sleeved on the outside of the auger rod (6), and an inlet and outlet (8) are equidistantly provided inside one end of the fixing pipe (7) close to the driving motor (5).

4. The high-load transfer gearbox for engineering machinery according to claim 3, characterized in that: A filter frame (9) is fixedly mounted on the end of the sealing frame (4) away from the drive motor (5), and a circulation pipe (10) is fixedly mounted on the upper end of the filter frame (9), and the end of the circulation pipe (10) away from the filter frame (9) is located inside the sealing frame (4), and the end of the fixed pipe (7) away from the drive motor (5) is located inside the sealing frame (4).

5. The high-load transfer gearbox for engineering machinery according to claim 4, characterized in that: Two groups of filter plates (14) are slidably mounted inside the sealing frame (4), and a support spring (15) is fixedly mounted between the two groups of filter plates (14). A discharge port (13) is provided at the lower end of the filter frame (9), and a rotating cylinder (11) is threadedly mounted inside the discharge port (13), and a receiving bottle (12) is fixedly mounted at the lower end of the rotating cylinder (11).

6. The high-load transfer gearbox for engineering machinery according to claim 5, characterized in that: The outer side of the rotating cylinder (11) is provided with a disassembly structure, and the disassembly structure can achieve the effect of disassembling the containing bottle (12) for cleaning; A limit spring (18) and a limit plate (19) are arranged inside the disassembly and assembly structure. The limit spring (18) and the limit plate (19) are sleeved on the outside of the rotating cylinder (11), and the limit spring (18) is located at the lower end of the limit plate (19). The limit plate (19) is fixedly connected to the rotating cylinder (11). A moving plate (20) is slidably installed on the outside of the rotating cylinder (11), and the moving plate (20) is located between the limit spring (18) and the limit plate (19). A limit rod (21) is fixedly installed at an equal angle on the upper end of the moving plate (20), and the limit rod (21) passes through the limit plate (19).

7. The high-load transfer gearbox for engineering machinery according to claim 6, characterized in that: A fixed cylinder (16) and a limiting hole (17) are provided inside the disassembly and assembly structure. The fixed cylinder (16) is fixedly mounted on the lower end of the filter frame (9), and the fixed cylinder (16) is located outside the discharge port (13). A limiting hole (17) is provided inside the fixed cylinder (16), and the limiting hole (17) is located outside the limiting rod (21).

Citation Information

Patent Citations

  • High-power shunting type gearbox

    CN117780915A