High-precision flow adjusting device
By combining the stepper motor with the adjustment ball valve, the problem of insufficient accuracy of the current electric ball valve flow has been solved, the high -precision flow control is achieved, the resolution is improved by about 10 times, and the adjustment speed and installation stability are optimized.
Patent Information
- Application Number
- CN202421012860.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-11
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2034-05-11
AI Technical Summary
The existing electric ball valves are not accurate enough in flow regulation, making it difficult to achieve high-precision flow control.
By combining the step motor with the adjustment ball valve, the high -precision adjustment resolution of the stepper motor is used to combine the opening of the ball valve to achieve precise regulation of water flow.
It significantly improves the accuracy of flow adjustment, increases the resolution of about 10 times, optimizes the adjustment speed, and enhances the installation strength and stability of the valve body.
Smart Images

Figure CN222416109U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of flow regulating valves, in particular to a high-precision flow regulating device. Background Art
[0002] With the continuous improvement of the quality of life, some water treatment equipment (such as water purifiers, instant electric kettles, etc.) need to accurately adjust the water flow. However, current water treatment equipment generally adjusts the water flow by controlling the input power of the water pump, and the water flow regulation is not accurate enough. Ball valves, as a common valve, are generally used to cut off the fluid in the pipeline, but ball valves can also be used to adjust the flow. By changing the opening of the valve, the area of the fluid passing through the valve is changed, thereby changing the flow rate.
[0003] Ordinary ball valves or V-type ball valves are generally divided into pneumatic and electric. Pneumatic valves are often used for fully open and fully closed types, and electric valves are generally used for regulating types. The existing electric ball valves on the market generally have the problem of insufficient regulation accuracy. In order to solve the shortcomings of the existing technology, we propose a high-precision flow regulation device. Utility Model Content
[0004] The main purpose of the utility model is to provide a high-precision flow regulating device, which can effectively solve the problems in the background technology.
[0005] In order to achieve the above purpose, the technical solution adopted by the utility model is:
[0006] A high-precision flow regulating device comprises a ball valve body, connecting pipe openings are arranged at both ends of the outer surface of the ball valve body, a connecting pipe is arranged on the outer surface of the upper end of the ball valve body, a connecting base is arranged on the outer surface of the upper end of the connecting pipe, an outer cover shell is arranged on the outer surface of the upper end of the connecting base, a stepping motor is arranged inside the outer cover shell, a No. 2 fixing seat is arranged on the outer surface of the upper end of the stepping motor, a No. 1 fixing seat is arranged on the outer surface of the lower end of the stepping motor, a speed limiting wheel is arranged on the outer surface of the lower end of the No. 1 fixing seat, a motor shaft is arranged on the outer surface of the lower end of the speed limiting wheel, a connecting rod is arranged on the outer surface of the upper end of the connecting pipe, a rotating shaft is arranged on the outer surface of the upper end of the connecting rod, and the motor shaft passes through the connecting base and is connected to the inside of the rotating shaft.
[0007] Preferably, a ball valve core is arranged inside the ball valve body, a through hole is arranged inside the ball valve core, and the connecting rod passes through the ball valve body and is connected to the ball valve core.
[0008] Preferably, two groups of mounting sleeves are provided on the outer surface of the ball valve body, and four groups of slots are provided on the outer surface of the two groups of mounting sleeves, and a fixing rod is provided between every two groups of slots.
[0009] Preferably, a No. 1 fixing seat is provided between the stepper motor and the outer cover shell, and the stepper motor and the outer cover shell are detachably connected through the No. 1 fixing seat, a connecting base is provided between the ball valve body and the outer cover shell, and the ball valve body and the outer cover shell are detachably connected through the connecting base, and a connecting pipe is provided between the connecting rod and the ball valve body, and the connecting rod and the ball valve body are detachably connected through the connecting pipe.
[0010] Preferably, a rotating shaft is provided between the motor shaft of the electric motor and the valve core of the ball valve, and the motor shaft of the electric motor and the valve core of the ball valve are detachably connected via the rotating shaft.
[0011] Preferably, a slot is provided between the fixing rod and the mounting sleeve, and the fixing rod and the mounting sleeve are detachably connected via the slot.
[0012] Beneficial Effects
[0013] Compared with the prior art, the utility model has the following beneficial effects:
[0014] 1. In the utility model, by setting up a stepper motor and combining the stepper motor with a regulating ball valve, the precise regulation of water flow can be improved. The regulation resolution of the stepper motor is generally above one thousandth, so the high-precision regulating valve combining the stepper motor and the regulating ball valve can improve the resolution by about 10 times, which can greatly improve the accuracy of flow regulation compared with ordinary motors or manual adjustment.
[0015] 2. In the utility model, the installation strength of the valve body is more reliable through the setting of the connection structure. The stepper motor also has the characteristics of convenient speed regulation and a large speed regulation range. The stepper motor is used to drive the ball valve core inside the ball valve body to rotate. When the valve core rotates, the circumferential surface of the ball will contact or leave the valve seat, thereby changing the diameter of the valve, which can greatly optimize the adjustment speed. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0017] Figure 2 This is a schematic diagram of the ball valve body structure of the utility model;
[0018] Figure 3 It is a schematic diagram of the structure of the stepping motor of the utility model;
[0019] Figure 4 It is a schematic diagram of the valve core structure of a ball valve of the utility model.
[0020] In the figure: 1. ball valve body; 2. connecting pipe mouth; 3. fixing rod; 4. connecting pipe; 5. connecting base; 6. outer cover shell; 7. stepper motor; 8. No. 1 fixing seat; 9. rotating shaft; 10. connecting rod; 11. No. 2 fixing seat; 12. motor shaft; 13. ball valve core; 14. through hole; 15. speed limiting wheel; 16. mounting sleeve; 17. slot. DETAILED DESCRIPTION
[0021] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.
[0022] Embodiment 1, as Figure 1-4 As shown, a high-precision flow regulating device, the valve body can be used in the part of the water flow device that needs to accurately adjust the flow. The fine adjustment function of the stepper motor 7 can greatly improve the accuracy of the flow regulation of the valve body. When in use, the connecting pipe openings 2 on both sides of the ball valve body 1 are fixed to the pipeline, and the stepper motor 7 is used in conjunction with the ball valve core 13 inside the ball valve body 1 to achieve flow control of the fluid. The stepper motor 7 is started, and the stepper motor 7 is connected to the rotating shaft 9 through the motor shaft 12 at the bottom, so that the motor shaft 12 and the rotating shaft 9 form a rotating shaft body, and at the same time The connecting rod 10 at the bottom of the rotating shaft 9 is connected to the ball valve core 13 inside the ball valve body 1, and the rotating shaft 9 thereby combines the motor shaft 12 and the ball valve core 13 into an integral valve core structure. When flow regulation is required, the stepper motor 7 is started, and the stepper motor can drive the rotating shaft 9 at the bottom to rotate through the motor shaft 12. At the same time, the rotating shaft 9 can drive the ball valve core 13 inside the ball valve body 1 to rotate. When the ball valve core 13 rotates, the circumferential surface of the ball will contact or leave the valve seat in the ball valve body 1, thereby changing the valve diameter formed by the through hole 14, thereby realizing the regulation of the flow rate.
[0023] Embodiment 2, as Figure 1-4 As shown, a high-precision flow regulating device combines a stepper motor 7 and a regulating ball valve 13 to improve the precise regulation of water flow. The stepper motor 7 has a high regulation accuracy, so that the rotation angle of the valve core can be adjusted more accurately, which can greatly improve the accuracy of flow regulation. The speed regulation of the stepper motor 7 is more convenient, the speed regulation range is large, the degree of automation is high, and it is more widely used in precision instruments. The connection structure makes the installation strength of the valve body more reliable. The combination of the mounting sleeve 16 and the fixing rod 3 improves the installation stability of the ball valve body 1. The stepper motor 7 is fixed by the connecting base 5 and the outer cover shell 6 to ensure the safety of the operating environment of the stepper motor 7 and make the device more durable.
[0024] How it works
[0025] It should be noted that the utility model is a high-precision flow regulating device. When in use, the connecting pipe openings 2 on both sides of the ball valve body 1 are fixed to the pipeline, and the flow of the fluid is controlled by the stepper motor 7 and the ball valve core 13 inside the ball valve body 1. The stepper motor 7 is started, and the stepper motor 7 is connected to the rotating shaft 9 through the motor shaft 12 at the bottom, so that the motor shaft 12 and the rotating shaft 9 form a rotating shaft body, and at the same time, the connecting rod 10 at the bottom of the rotating shaft 9 is connected to the ball valve core 13 inside the ball valve body 1, and the rotating shaft 9 combines the motor shaft 12 and the ball valve core 13 into an integral valve. Core structure, when flow regulation is required, start the stepper motor 7, and the stepper motor can drive the bottom shaft 9 to rotate through the motor shaft 12, and the shaft 9 can also drive the ball valve core 13 inside the ball valve body 1 to rotate. When the ball valve core 13 rotates, the circumferential surface of the ball will contact or leave the valve seat in the ball valve body 1, thereby changing the valve diameter formed by the through hole 14, so as to achieve the regulation of the flow rate. The combination of the valve body's mounting sleeve 16 and the fixing rod 3 improves the installation stability of the ball valve body 1, and the stepper motor 7 is fixed by connecting the base 5 and the outer cover shell 6 to ensure the safety of the operating environment of the stepper motor 7.
[0026] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
Claims
1. A high-precision flow control device, comprising a ball valve body (1), characterized in that: Both ends of the outer surface of the ball valve body (1) are provided with connecting pipe openings (2); the outer surface of the upper end of the ball valve body (1) is provided with a connecting pipe (4); the outer surface of the upper end of the connecting pipe (4) is provided with a connecting base (5); the outer surface of the upper end of the connecting base (5) is provided with an outer cover shell (6); a stepper motor (7) is provided inside the outer cover shell (6); the outer surface of the upper end of the stepper motor (7) is provided with a No. 2 fixing seat (11); the outer surface of the lower end of the stepper motor (7) is provided with a No. 1 fixing seat (8); the outer surface of the lower end of the No. 1 fixing seat (8) is provided with a speed limiting wheel (15); the outer surface of the lower end of the speed limiting wheel (15) is provided with a motor shaft (12); the outer surface of the upper end of the connecting pipe (4) is provided with a connecting rod (10); the outer surface of the upper end of the connecting rod (10) is provided with a rotating shaft (9); the motor shaft (12) passes through the connecting base (5) and is connected to the inside of the rotating shaft (9).
2. A high-precision flow regulating device according to claim 1, characterized in that: A ball valve core (13) is arranged inside the ball valve body (1), a through hole (14) is arranged inside the ball valve core (13), and the connecting rod (10) passes through the ball valve body (1) and is connected to the ball valve core (13).
3. A high-precision flow regulating device according to claim 1, characterized in that: The outer surface of the ball valve body (1) is provided with two groups of mounting sleeves (16), the outer surfaces of the two groups of mounting sleeves (16) are each provided with four groups of slots (17), and a fixing rod (3) is provided between every two groups of slots (17).
4. A high-precision flow regulating device according to claim 1, characterized in that: A No. 1 fixing seat (8) is provided between the stepper motor (7) and the outer cover shell (6), and the stepper motor (7) and the outer cover shell (6) are detachably connected via the No. 1 fixing seat (8); a connecting base (5) is provided between the ball valve body (1) and the outer cover shell (6), and the ball valve body (1) and the outer cover shell (6) are detachably connected via the connecting base (5); a connecting pipe (4) is provided between the connecting rod (10) and the ball valve body (1), and the connecting rod (10) and the ball valve body (1) are detachably connected via the connecting pipe (4).
5. A high-precision flow regulating device according to claim 2, characterized in that: A rotating shaft (9) is arranged between the motor shaft (12) and the ball valve core (13), and the motor shaft (12) and the ball valve core (13) are detachably connected via the rotating shaft (9).
6. A high-precision flow regulating device according to claim 3, characterized in that: A clamping groove (17) is provided between the fixing rod (3) and the mounting sleeve (16), and the fixing rod (3) and the mounting sleeve (16) are detachably connected via the clamping groove (17).