Seat appearance inspection equipment

Abstract

The utility model relates to the technical field of seat appearance inspection, in particular to seat appearance inspection equipment which comprises a fixing frame, an industrial personal computer, a first AI visual inspection device and a second AI visual inspection device, a supporting frame is placed in the fixing frame, the industrial personal computer is placed outside the fixing frame, and the first AI visual inspection device and the second AI visual inspection device are arranged on the supporting frame. The supporting frame is fixedly provided with a first AI visual inspection device used for shooting a seat through a fine-tuning adjusting frame, the second AI visual inspection devices are used for shooting the seat, and the number of the second AI visual inspection devices is multiple; according to the utility model, similar components are inspected in an AI vision mode, the same industry is analyzed, the current science and technology form is combined, AI vision inspection software is developed independently, seats are inspected in a targeted manner, manual inspection is replaced, and the purposes of convenient inspection, high efficiency, high reliability and the like are achieved. And manual missing detection is avoided.

Description

Technical Field

[0001] The utility model relates to the technical field of seat appearance inspection, in particular to a seat appearance inspection device. Background Art

[0002] Car seats are seats for passengers, and are composed of seat cushions, backrests, side back supports, headrests, etc. They have a certain surface shape, and the outer curves of the seat surface and backrest should match the back curve of the human body in a relaxed state. When designing car seats, their ease of operation, comfort and safety are considered to meet the needs of drivers and passengers. Due to the diversity of customer market demands, products are diversified and personalized. For manufacturing companies, complex diversification has greatly increased the difficulty of management and inspection, and preventing the misuse of similar parts has become a key and difficult issue.

[0003] In order to eliminate defects caused by human errors, the company proposed to use AI vision to inspect similar parts to prevent defective products from flowing out. By analyzing the same industry and combining current technology, the company independently developed AI visual inspection software to conduct targeted inspections of seats, replacing manual inspections. Utility Model Content

[0004] The purpose of the utility model is to provide a seat appearance inspection device that uses AI vision to inspect similar parts. By analyzing the same industry and combining current technological forms, the AI ​​visual inspection software is independently developed to inspect the seats in a targeted manner, replacing manual inspections, making inspections more convenient and avoiding manual omissions.

[0005] In order to solve the problems of the prior art, the utility model provides a seat appearance inspection equipment, characterized in that it includes: a fixed frame, an industrial computer, a first AI visual inspection device and a second AI visual inspection device, a support frame is placed inside the fixed frame, the industrial computer is placed outside the fixed frame, the support frame is fixedly installed with a first AI visual inspection device for photographing the seat through a fine-tuning adjustment frame, the second AI visual inspection device is used to photograph the seat, and a plurality of the second AI visual inspection devices are provided; the second AI visual inspection device includes a rotating drive member, a bracket body and an AI inspection camera, a rotating drive member for rotating the AI ​​inspection camera is fixed on the bracket body, and the output end of the rotating drive member and the AI ​​inspection camera are fixed to each other, and the AI ​​inspection camera can be rotated to photograph the appearance of the seat.

[0006] Preferably, a plurality of the first AI visual inspection devices are distributed on the support frame, and the first AI visual inspection devices can be fine-tuned according to the shape of the seat to facilitate photographing the shape of the seat.

[0007] Preferably, the first AI visual inspection device and the AI ​​inspection camera are also equipped with lighting lamps for fill light.

[0008] Preferably, a plurality of shading protection plates for shading are embedded on the fixed frame, and the shading protection plates are made of semi-transparent shading material.

[0009] Preferably, a second lateral moving module for the second AI visual inspection device to reciprocate left and right is arranged at the front and rear of the top of the support frame, a third lateral moving module for the second AI visual inspection device to reciprocate front and back is arranged on the second lateral moving module, and a first lifting module for the reciprocating movement of the second AI visual inspection device is arranged on the third lateral moving module.

[0010] Preferably, first lateral moving modules for the second AI visual inspection device to perform back-and-forth reciprocating motion are arranged on both sides of the support frame, and a second lifting module for the second AI visual inspection device to perform reciprocating motion is arranged on the first lateral moving module.

[0011] Preferably, a third lifting module for reciprocating motion of the second AI visual inspection device is provided on one side of the support frame close to the industrial computer.

[0012] Preferably, a production line body for transporting seats is also provided in the fixing frame, a seat fixing device for fixing seats is provided on the top of the production line body, and the seat body is fixed on the seat fixing device.

[0013] Compared with the prior art, the beneficial effects of the utility model are: the seat appearance inspection device has a reasonable structure and has the following advantages:

[0014] A first AI visual inspection device is provided, and the first AI visual inspection device is installed on the support frame with a fine-tuning bracket. Several first AI visual inspection devices can be installed according to the shape of the seat. The first AI visual inspection device can also adjust the angle and position according to the shape of the seat. Similarly, through the action of the second AI visual inspection device, the second AI visual inspection device can move up and down, left and right, and front and back, and the AI ​​inspection camera in the second AI visual inspection device can also be adjusted in angle. Multiple second AI visual inspection devices are also installed. Through the cooperation of the first AI visual inspection device and the second AI visual inspection device, the seat inspection is more comprehensive and the inspection speed is fast. At the same time, with the independently developed AI visual software, the seat can be inspected in a targeted manner to replace manual inspection. The color, material, shape, engraved logo and fabric characteristics of the seat can be inspected. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1It is a schematic diagram of the external three-dimensional structure of a seat appearance inspection device.

[0016] Figure 2 It is a schematic diagram of the internal three-dimensional structure of a seat appearance inspection device.

[0017] Figure 3 The present invention is a schematic diagram of the back view structure of a seat appearance inspection device.

[0018] Figure 4 The present invention is a schematic diagram of the left side structure of a seat appearance inspection device.

[0019] Figure 5 The present invention is a schematic diagram of the right side view structure of a seat appearance inspection device.

[0020] Figure 6 The present invention is a schematic diagram of the structure of a seat appearance inspection device when viewed from above.

[0021] Figure 7 It is a seat appearance inspection equipment Figure 6 A is an enlarged structural diagram of FIG.

[0022] The numbers in the figure are: 1. Sunshade protection plate; 2. Fixed frame; 3. Industrial computer; 4. Seat fixing device; 5. Production line body; 6. Seat body; 7. First AI visual inspection device; 8. Second AI visual inspection device; 801. Rotating drive member; 802. Bracket body; 803. AI inspection camera; 9. First horizontal moving module; 10. Second horizontal moving module; 11. Third horizontal moving module; 12. First lifting module; 13. Second lifting module; 14. Third lifting module; 15. Support frame. DETAILED DESCRIPTION

[0023] In order to further understand the features, technical means, specific objectives and functions of the present invention, the present invention is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.

[0024] Reference Figure 1 — Figure 7As shown, the utility model provides: a seat appearance inspection equipment, including a fixed frame 2, an industrial computer 3, a first AI visual inspection device 7 and a second AI visual inspection device 8, a support frame 15 is placed inside the fixed frame 2, the industrial computer 3 is placed outside the fixed frame 2, the support frame 15 is fixedly installed with a first AI visual inspection device 7 for photographing the seat through a fine-tuning adjustment frame, the second AI visual inspection device 8 is used to photograph the seat, and several second AI visual inspection devices 8 are provided; the second AI visual inspection device 8 includes a rotating drive member 801, a bracket body 802 and an AI inspection camera 803, a rotating drive member 801 for rotating the AI ​​inspection camera 803 is fixed on the bracket body 802, and the output end of the rotating drive member 801 is fixed to the AI ​​inspection camera 803, and the AI ​​inspection camera 803 can be rotated to photograph the appearance of the seat.

[0025] In this embodiment, the AI ​​inspection camera 803 is rotated by the rotating driving member 801, thereby facilitating adjustment of the angle of the AI ​​inspection camera 803 and inspecting various positions of the seat shape.

[0026] There are several first AI visual inspection devices 7 distributed on the support frame 15, and the first AI visual inspection devices 7 can be fine-tuned according to the shape of the seat to facilitate photographing the shape of the seat.

[0027] The first AI visual inspection device 7 and the AI ​​inspection camera 803 are also equipped with a lighting lamp for fill light, which can provide illumination to prevent the light in the equipment from being too dark and affecting the detection effect.

[0028] A number of shading protective plates 1 for shading are embedded on the fixed frame 2, and the shading protective plates 1 are made of semi-transparent shading material. The fixed frame 2 is the basic structure of the entire system, which is used to support and fix other components. The shading protective plates 1 can prevent light from directly shining into the eyes of the staff.

[0029] A second lateral movable module 10 for the second AI visual inspection device 8 to reciprocate left and right is arranged at the front and back of the top of the support frame 15, a third lateral movable module 11 for the second AI visual inspection device 8 to reciprocate forward and backward is arranged on the second lateral movable module 10, and a first lifting module 12 for the reciprocating movement of the second AI visual inspection device 8 is arranged on the third lateral movable module 11.

[0030] The first lateral moving modules 9 for the second AI visual inspection device 8 to reciprocate forward and backward are arranged on both sides of the support frame 15 , and the second lifting module 13 for the second AI visual inspection device 8 to reciprocate forward and backward is arranged on the first lateral moving module 9 .

[0031] In this embodiment, the first lateral moving module 9, the second lateral moving module 10, the third lateral moving module 11, the first lifting module 12 and the second lifting module 13 are all composed of linear guide rails, screws and servo motors, which are used to change the position of the second AI visual inspection device 8 to facilitate the inspection of various positions of the seat.

[0032] A third lifting module 14 for reciprocating movement of the second AI visual inspection device 8 is disposed on one side of the support frame 15 close to the industrial computer 3 .

[0033] The third lifting module 14 uses an electric cylinder as a driving source, and the second AI visual inspection device 8 moves up and down.

[0034] A production line body 5 for transporting seats is also provided in the fixed frame 2 . A seat fixing device 4 for fixing seats is provided on the top of the production line body 5 , and a seat body 6 is fixed on the seat fixing device 4 .

[0035] Working principle: When in use, place the seat body 6 on the seat fixing device 4, fix the seat body 6 through the seat fixing device 4, and drive the seat fixing device 4 to move the seat body 6 to the inspection device through the production line body 5. Through the action of the first AI visual inspection device 7, the first AI visual inspection device 7 is installed on the support frame 15 using a fine-tuning bracket. Several first AI visual inspection devices 7 can be installed according to the shape of the seat. The first AI visual inspection device 7 can also adjust the angle and position according to the shape of the seat. The second AI visual inspection device 8 can move up and down, left and right, and forward and backward. The AI ​​inspection camera 803 in the second AI visual inspection device 8 can also be adjusted in angle. The second AI visual inspection device 8 is also installed in multiple pieces. Through the cooperation of the first AI visual inspection device 7 and the second AI visual inspection device 8, the seat inspection is more comprehensive and the inspection speed is fast. At the same time, with the independently developed AI visual software, the seat can be inspected in a targeted manner to replace manual inspection. The color, material, shape, engraved logo and fabric characteristics of the seat can be inspected. The lighting in the first AI visual inspection device 7 and the second AI visual inspection device 8 can be used for supplementary lighting. The shading protective plate 1 can be used for shading to prevent light from directly shining into the eyes of the staff. The equipment can also be linked with various production lines, has strong adaptability, and the inspection results are directly uploaded to the traceability system. The equipment is scalable and can increase or decrease machine models.

[0036] The above embodiments only express one or several implementation methods of the present invention, and the description is relatively specific and detailed, but it cannot be understood as limiting the scope of the present invention. It should be pointed out that for ordinary technicians in this field, several modifications and improvements can be made without departing from the concept of the present invention, which all belong to the protection scope of the present invention. Therefore, the protection scope of the present invention shall be based on the attached claims.

Claims

1. A seat appearance inspection device, characterized in that: The invention comprises a fixed frame (2), an industrial computer (3), a first AI visual inspection device (7) and a second AI visual inspection device (8), wherein a support frame (15) is placed inside the fixed frame (2), the industrial computer (3) is placed outside the fixed frame (2), the first AI visual inspection device (7) for photographing a seat is fixedly mounted on the support frame (15) through a fine-tuning adjustment frame, the second AI visual inspection device (8) is used to photograph a seat, and a plurality of the second AI visual inspection devices (8) are provided; The second AI visual inspection device (8) includes a rotating drive member (801), a bracket body (802) and an AI inspection camera (803), wherein the rotating drive member (801) for rotating the AI ​​inspection camera (803) is fixed on the bracket body (802), and the output end of the rotating drive member (801) and the AI ​​inspection camera (803) are fixed to each other, and the AI ​​inspection camera (803) can be rotated to capture the appearance of the seat.

2. A seat appearance inspection device according to claim 1, characterized in that: A plurality of the first AI visual inspection devices (7) are distributed on the support frame (15), and the first AI visual inspection devices (7) can be fine-tuned according to the shape of the seat, so as to facilitate photographing the shape of the seat.

3. The seat appearance inspection device according to claim 1, characterized in that: The first AI visual inspection device (7) and the AI ​​inspection camera (803) are also equipped with lighting lamps for supplementary lighting.

4. The seat appearance inspection device according to claim 1, characterized in that: A plurality of shading protection plates (1) for shading are inlaid on the fixed frame (2), and the shading protection plates (1) are made of semi-transparent shading material.

5. The seat appearance inspection device according to claim 1, characterized in that: A second lateral moving module (10) for enabling the second AI visual inspection device (8) to reciprocate left and right is arranged at the front and rear of the top of the support frame (15); a third lateral moving module (11) for enabling the second AI visual inspection device (8) to reciprocate front and back is arranged on the second lateral moving module (10); and a first lifting module (12) for enabling the second AI visual inspection device (8) to reciprocate back and forth is arranged on the third lateral moving module (11).

6. The seat appearance inspection device according to claim 1, characterized in that: A first lateral moving module (9) for the second AI visual inspection device (8) to perform back-and-forth reciprocating motion is arranged on both sides of the support frame (15), and a second lifting module (13) for the second AI visual inspection device (8) to perform reciprocating motion is arranged on the first lateral moving module (9).

7. The seat appearance inspection device according to claim 1, characterized in that: A third lifting module (14) for causing the second AI visual inspection device (8) to perform reciprocating motion is arranged on one side of the support frame (15) close to the industrial computer (3).

8. The seat appearance inspection device according to claim 1, characterized in that: A production line body (5) for transporting seats is also provided in the fixed frame (2), a seat fixing device (4) for fixing seats is provided on the top of the production line body (5), and a seat body (6) is fixed on the seat fixing device (4).

Images