Forging die detection tool
By designing a forging mold detection tool for driving modules, lifting components, and angle adjustment components, the existing detection method consumes a lot of manpower and time, realize automated testing, and improves efficiency and accuracy.
Patent Information
- Application Number
- CN202420706076.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-08
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2034-04-08
AI Technical Summary
The existing forging mold detection methods require manual handheld flaw detectors to perform full-range scanning, which consumes a lot of manpower and time, resulting in insufficiency of detection.
A forging mold detection tool is designed, including promoting driving components, lifting components, and angle adjustment components. Through the coordinated work of these components, a comprehensive test of forging internally inside the forging mold is achieved.
This tool can automate the detection process, save manpower, and improve the efficiency and accuracy of detection. The operator can achieve comprehensive detection only to adjust the position of the detection instrument.
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Figure CN222420009U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of forging die detection, in particular to a forging die detection tool. Background Art
[0002] A forging die refers to a tool that can form a blank into a die forging. The forging die is a key process equipment necessary for the production of die forgings. It is a tool that needs to be used in every stroke of the equipment and plays a vital role in the production of die forgings. Therefore, the forging die needs to be inspected before use to further ensure the quality of the forged products. When performing flaw detection on the forging die, it is usually necessary to manually use a handheld flaw detector to perform a full-scale scan of the inside of the forging die and then observe it through the screen. However, such a flaw detection method requires a lot of manpower and time, which is not conducive to improving detection efficiency.
[0003] Based on this, a forging die detection tool is now provided, which can eliminate the disadvantages of the existing device. Utility Model Content
[0004] The utility model aims to provide a forging die detection tool to solve the problem that a large amount of manpower and time are required to perform detection using a manual handheld flaw detector in the background technology.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] A forging die inspection tool comprises a base; a support plate is arranged at the upper end of the base, brackets are symmetrically arranged on the sides of the support plate, a push drive assembly is arranged on the sides of the brackets, a limit sliding assembly is arranged between the brackets, a lifting assembly is arranged at the lower end of the limit sliding assembly, an installation box is arranged at the lower end of the lifting assembly, and an angle adjustment assembly and a limit assembly are arranged inside the installation box;
[0007] On the basis of the above technical solutions, the present invention also provides the following optional technical solutions:
[0008] In an optional solution: the pushing drive assembly includes a second electric push rod, a pushing rod and a receiving plate. The second electric push rod is arranged on the side wall of the bracket. A pushing rod is provided at the output end of the second electric push rod. The other end of the pushing rod is connected to the receiving plate. The other end of the receiving plate is connected to the limiting sliding assembly.
[0009] In an optional scheme: the limit sliding assembly includes a moving block, a limit rod and a support block, the limit rod is symmetrically arranged between the brackets, the moving block is slidably arranged on the side of the limit rod, a support block is provided on the side of the moving block away from the support plate, one end of the receiving plate is connected to the side of the moving block, and a lifting assembly is provided at the lower end of the support block.
[0010] In an optional scheme: the lifting assembly includes a first electric push rod, a connecting rod and a support cover. The first electric push rod is installed at the lower end of the support block. A connecting rod is provided at the output end of the first electric push rod. The other end of the connecting rod passes through the top wall of the installation box to connect to the support cover. An angle adjustment assembly is provided at the lower end of the support cover inside the installation box.
[0011] In an optional scheme: the angle adjustment assembly includes a first gear ball, a second gear ball, a steering cylinder, a gear, a fixed cylinder and a first motor, the first gear ball is rotatably arranged at the lower end of the support cover, one side of the first gear ball is meshed with the second gear ball, the second gear ball is rotatably arranged on the inner wall of the steering cylinder, a fixed cylinder is provided at the end of the steering cylinder away from the first gear ball, the second gear ball is meshed with the gear, the gear is rotatably arranged on the inner wall of the fixed cylinder, a thread meshing with the gear is provided inside the fixed cylinder, one end of the first motor is installed on the inner wall of the mounting box, a rotating shaft is provided at the output end of the first motor, the other end of the rotating shaft is connected to the fixed cylinder, and a limit assembly is provided on the other side of the first gear ball.
[0012] In an optional scheme: the limiting assembly includes a support rod, a support tube and a third gear ball, one end of the support rod is connected to the inner wall of the installation box, and the other end of the support rod is connected to the support tube. A third gear ball is rotatably arranged inside the support tube, and the third gear ball is meshed with one end of the first gear ball. The lower end of the first gear ball is connected to an adjusting column, and the lower end of the installation box is provided with an opening that cooperates with the adjusting column.
[0013] In an optional solution: a flaw detector is provided at the lower end of the adjusting column.
[0014] In an optional solution: a forging die matching with the flaw detector is provided at the upper end of the base.
[0015] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0016] The utility model provides a pushing drive component, a lifting component and an angle adjustment component, so as to facilitate all-round detection of the inside of the forging die, thereby saving manpower and improving the detection efficiency. In this way, the operator only needs to operate and adjust the orientation of the flaw detector, and can realize all-round angle detection of the inside of the forging die by observing the screen, thereby improving the accuracy of the detection and improving the detection efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a structural schematic diagram of the utility model.
[0018] Figure 2 It is a structural schematic diagram of one side of the utility model.
[0019] Figure 3 It is a partially enlarged structural schematic diagram of Figure A of the present utility model.
[0020] Figure 4It is a partial structural schematic diagram of the utility model.
[0021] Figure 5 It is a structural schematic diagram of a partial side of the utility model.
[0022] Figure 6 It is a structural schematic diagram of the lifting component of the utility model.
[0023] Figure 7 It is a structural schematic diagram of the angle adjustment component of the utility model.
[0024] In the figure: 101, base; 102, forging die; 103, support plate; 104, bracket; 105, installation box; 106, flaw detector; 201, first electric push rod; 202, connecting rod; 203, support cover; 301, first gear ball; 302, second gear ball; 303, steering cylinder; 304, gear; 305, fixed cylinder; 306, first motor; 401, support rod; 402, support cylinder; 403, third gear ball; 501, second electric push rod; 502, push rod; 503, receiving plate; 601, moving block; 602, limit rod; 603, support block. DETAILED DESCRIPTION
[0025] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments.
[0026] Example 1
[0027] In one embodiment, Figure 1-Figure 7 As shown, a forging die inspection tool includes a base 101, a support plate 103 is provided at the upper end of the base 101, brackets 104 are symmetrically provided on the sides of the support plate 103, and push drive components are provided on the sides of the brackets 104. A limit sliding component is provided between the brackets 104, a lifting component is provided at the lower end of the limit sliding component, and an installation box 105 is provided at the lower end of the lifting component. An angle adjustment component and a limit assembly are provided inside the installation box 105. The base 101 is used to support the support plate 103, the support plate 103 is used to support the bracket 104, the bracket 104 is used to support the limit sliding component and the push drive component, and the lifting assembly is used to drive the flaw detector 106 to move downward to detect the inside of the forging die 102.
[0028] In one embodiment, Figure 3As shown, the pushing drive assembly includes a second electric push rod 501, a pushing rod 502 and a receiving plate 503. The second electric push rod 501 is arranged on the side wall of the bracket 104. The output end of the second electric push rod 501 is provided with a pushing rod 502. The other end of the pushing rod 502 is connected to the receiving plate 503. The other end of the receiving plate 503 is connected to the limiting sliding assembly. When the second electric push rod 501 is started, the pushing rod 502 is driven to move. The pushing rod 502 drives the receiving plate 503 to move. The receiving plate 503 drives the limiting sliding assembly to move.
[0029] In one embodiment, Figure 1-Figure 5 As shown, the limit sliding assembly includes a moving block 601, a limit rod 602 and a support block 603. The limit rod 602 is symmetrically arranged between the brackets 104. The moving block 601 is slidably arranged on the side of the limit rod 602. The moving block 601 is provided with a support block 603 on the side away from the support plate 103. One end of the receiving plate 503 is connected to the side of the moving block 601. A lifting assembly is provided at the lower end of the support block 603. The receiving plate 503 drives the moving block 601 to slide on the side of the limit rod 602. The sliding of the moving block 601 drives the support block 603 to move, which can drive the flaw detector 106 to move left and right to align with the inside of the forging die 102, so as to facilitate the detection of the inside of 102.
[0030] In one embodiment, Figure 6 As shown, the lifting assembly includes a first electric push rod 201, a connecting rod 202 and a support cover 203. The first electric push rod 201 is installed at the lower end of the support block 603. The output end of the first electric push rod 201 is provided with a connecting rod 202. The other end of the connecting rod 202 passes through the top wall of the installation box 105 to connect the support cover 203. The lower end of the support cover 203 where the installation box 105 is located is provided with an angle adjustment assembly. When the first electric push rod 201 is started, the connecting rod 202 is driven to move up and down. The connecting rod 202 drives the support cover 203 to move up and down. The support cover 203 drives the installation box 105 to move, which is convenient for driving the flaw detector 106 to move downward to detect the inside of the forging die 102.
[0031] In one embodiment, Figure 7As shown, the angle adjustment assembly includes a first gear ball 301, a second gear ball 302, a steering cylinder 303, a gear 304, a fixed cylinder 305 and a first motor 306. The first gear ball 301 is rotatably arranged at the lower end of the support cover 203, one side of the first gear ball 301 is meshed with the second gear ball 302, the second gear ball 302 is rotatably arranged on the inner wall of the steering cylinder 303, the steering cylinder 303 is provided with a fixed cylinder 305 at one end away from the first gear ball 301, the second gear ball 302 is meshed with the gear 304, the gear 304 is rotatably arranged on the inner wall of the fixed cylinder 305, and a thread meshed with the gear 304 is arranged inside the fixed cylinder 305. One end of the first motor 306 is mounted on the inner wall of the mounting box 105, and a rotating shaft is provided at the output end of the first motor 306, and the other end of the rotating shaft is connected to the fixed cylinder 305. A limiting assembly is provided on the other side of the first gear ball 301. When the first motor 306 is started, the fixed cylinder 305 is driven to rotate, and the fixed cylinder 305 drives the steering cylinder 303 to rotate, and the steering cylinder 303 drives the second gear ball 302 to rotate. The rotation of the fixed cylinder 305 drives the thread to rotate, and the thread cooperates with the gear 304 to drive the gear 304 to rotate, and the gear 304 drives the second gear ball 302 to rotate, so that the flaw detector 106 can be fully inspected when it enters the forging die 102.
[0032] In one embodiment, Figure 6-Figure 7 As shown, the limit assembly includes a support rod 401, a support tube 402 and a third gear ball 403, one end of the support rod 401 is connected to the inner wall of the installation box 105, and the other end of the support rod 401 is connected to the support tube 402, and a third gear ball 403 is rotatably provided inside the support tube 402, and the third gear ball 403 is meshed with one end of the first gear ball 301, and an adjusting column is connected to the lower end of the first gear ball 301, and an opening matching the adjusting column is provided at the lower end of the installation box 105, the support rod 401 and the support tube 402 are used to support the third gear ball 403, and the third gear ball 403 is used to cooperate with the first gear ball 301 to rotate.
[0033] Example 2
[0034] In one embodiment, Figure 1-Figure 2 As shown, a flaw detector 106 is provided at the lower end of the adjusting column, and the flaw detector 106 is used to detect the inside of the forging die 102 .
[0035] In one embodiment, Figure 1-Figure 2 As shown, a forging die 102 matched with a flaw detector 106 is provided at the upper end of the base 101 . The flaw detector 106 is used to detect the inside of the forging die 102 , so as to ensure the quality of the forged product of the forging die 102 .
[0036] The above embodiment discloses a forging die inspection tool, wherein the forging die 102 to be inspected is placed on the upper end of the upper base 101, and by starting the second electric push rod 501, the flaw detector 106 is aligned with the central position inside the forging die 102, and the lifting component is started to drive the flaw detector 106 into the forging die 102, and the first motor 306 is started. Through the cooperation of the angle adjustment component and the limit component, a full-range inspection of the inside of the forging die 102 is achieved. In this way, the operator operates to adjust the position of the flaw detector 106, and can realize full-range angle inspection of the inside of the forging die 102 by observing the screen, thereby improving the accuracy of the inspection and the efficiency of the detection.
[0037] The above is only a specific implementation of the present disclosure, but the protection scope of the present disclosure is not limited thereto. Any person skilled in the art who is familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed in the present disclosure, which should be included in the protection scope of the present disclosure. Therefore, the protection scope of the present disclosure should be based on the protection scope of the claims.
Claims
1. A forging die inspection tool, comprising a base (101), wherein a support plate (103) is provided at the upper end of the base (101), and brackets (104) are symmetrically provided on the side of the support plate (103), characterized in that: A pushing drive assembly is provided on the side of the bracket (104), a limiting sliding assembly is provided between the brackets (104), a lifting assembly is provided at the lower end of the limiting sliding assembly, a mounting box (105) is provided at the lower end of the lifting assembly, and an angle adjustment assembly and a limiting assembly are provided inside the mounting box (105).
2. A forging die detection tool according to claim 1, characterized in that: The pushing drive assembly includes a second electric push rod (501), a pushing rod (502) and a receiving plate (503), wherein the second electric push rod (501) is arranged on the side wall of the bracket (104), and the output end of the second electric push rod (501) is provided with a pushing rod (502), and the other end of the pushing rod (502) is connected to the receiving plate (503), and the other end of the receiving plate (503) is connected to the limiting sliding assembly.
3. A forging die detection tool according to claim 2, characterized in that: The limit sliding assembly comprises a moving block (601), a limit rod (602) and a support block (603); the limit rod (602) is symmetrically arranged between the brackets (104); the moving block (601) is slidably arranged on the side of the limit rod (602); a support block (603) is arranged on the side of the moving block (601) away from the support plate (103); one end of the receiving plate (503) is connected to the side of the moving block (601); and a lifting assembly is arranged at the lower end of the support block (603).
4. A forging die detection tool according to claim 3, characterized in that: The lifting assembly comprises a first electric push rod (201), a connecting rod (202) and a support cover (203); the first electric push rod (201) is installed at the lower end of the support block (603); a connecting rod (202) is provided at the output end of the first electric push rod (201); the other end of the connecting rod (202) passes through the top wall of the installation box (105) to connect to the support cover (203); and an angle adjustment assembly is provided at the lower end of the support cover (203) inside the installation box (105).
5. A forging die detection tool according to claim 4, characterized in that: The angle adjustment assembly comprises a first gear ball (301), a second gear ball (302), a steering cylinder (303), a gear (304), a fixing cylinder (305) and a first motor (306); the first gear ball (301) is rotatably arranged at the lower end of the support cover (203); one side of the first gear ball (301) is meshed with the second gear ball (302); the second gear ball (302) is rotatably arranged on the inner wall of the steering cylinder (303); the steering cylinder (303) is away from the first gear ball (301) and is fixed to the first motor (306). A fixing cylinder (305) is provided at the end thereof, the second gear ball (302) is meshed with the gear (304), the gear (304) is rotatably arranged on the inner wall of the fixing cylinder (305), a thread meshed with the gear (304) is provided inside the fixing cylinder (305), one end of the first motor (306) is mounted on the inner wall of the mounting box (105), a rotating shaft is provided at the output end of the first motor (306), the other end of the rotating shaft is connected to the fixing cylinder (305), and a limiting component is provided on the other side of the first gear ball (301).
6. A forging die detection tool according to claim 5, characterized in that: The limiting assembly comprises a support rod (401), a support tube (402) and a third gear ball (403); one end of the support rod (401) is connected to the inner wall of the installation box (105); the other end of the support rod (401) is connected to the support tube (402); a third gear ball (403) is rotatably arranged inside the support tube (402); the third gear ball (403) is meshed with one end of the first gear ball (301); an adjustment column is connected to the lower end of the first gear ball (301); and an opening matching the adjustment column is arranged at the lower end of the installation box (105).
7. A forging die detection tool according to claim 6, characterized in that: A flaw detector (106) is provided at the lower end of the adjusting column.
8. A forging die detection tool according to claim 7, characterized in that: The upper end of the base (101) is provided with a forging die (102) that matches the flaw detector (106).
Citation Information
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