Reed microwave assembly type low-frequency small module test tool

By designing a microwave component low -frequency small module testing worker including reed, power supply and large probe, solve the problem of poor flexibility in the existing testing workers in multiple varieties and small batches Test methods have reduced production costs.

CN222420415UActive Publication Date: 2025-01-28NO 55 INST CHINA ELECTRONIC SCI & TECHNOLOGYGROUP CO LTD
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Patent Information

Application Number
CN202323395362.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-13
Publication Date
2025-01-28
Estimated Expiration
2033-12-13

AI Technical Summary

Technical Problem

The existing testing tooling has poor flexibility in testing of low-frequency and small modules of multiple varieties and small batches, resulting in overcapacity of testing, low utilization, high initial construction costs, and difficult to recover short-term costs.

Method used

Design a reed microwave component low -frequency small module testing workwear, including the upper seat module, power supply module, base module, and push rod module. The elastic structure of the reed, power supply needle and large probe achieves rapid interconnection. Variety and small batch tests.

Benefits of technology

The rapid interconnection of the small module signal needle of the low -frequency band and the external test interface is realized, the test efficiency and production efficiency are improved, the production cost is reduced, and it is suitable for multi -variety and small batch low -frequency small module microwave electrical performance tests.

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Abstract

The utility model relates to the technical field of electronics, in particular to a reed microwave assembly type low-frequency small module test tool. The device comprises an upper seat module, a power-up module, a base module and a push rod module, mechanical linkage of all parts is realized by adopting a cam mechanism, a limiting block and the like, a large probe and a tension spring are used as elastic elements to respectively provide pre-tightening force for downward pressing of a tested piece, and mechanical energy is provided for resetting of the power-up module; downward pressure is applied to a tested piece through the push rod module, a signal port of the tested piece is in contact with a reed of the upper base module, signal port connection is completed, and when the tested piece is located in an upper base limiting groove, the bottom face of the tested piece is tightly attached to the limiting groove face to form good contact. And a crank of the push rod module is in contact with a T-shaped bearing of the power-up module to drive the base module to move towards a power-up port, so that connection of the power-up port of the tested piece is completed, and the electrical performance test is realized. Compared with the prior art, the signal pin of the low-frequency-band small module can be quickly interconnected with the external test interface, a high-reliability, damage-free and high-efficiency test method is realized, and the market competitiveness of an enterprise can be improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of electronics, in particular to a reed microwave component type low-frequency small module testing tool. Background Art

[0002] With the rapid development of electronic products, high reliability and low cost are important indicators for electronic products. In order to ensure the performance indicators of electronic components, it is necessary to strengthen component inspection and testing to eliminate unqualified products. Usually, large-scale testing requires the establishment of a dedicated automated test production line and the use of a complete set of special tooling to meet the testing requirements.

[0003] With the development of the market, there is an increasing demand for customized products with multiple varieties and small batches. Since multiple varieties and small batches of test pieces are not suitable for special automated test production lines, the testing of different types of products requires the replacement of a whole set of special tooling, which has poor flexibility; and the demand for small batch testing cannot reach the peak capacity of automation, resulting in excess test capacity and low production line utilization. At the same time, the early construction of the production line requires a lot of financial and material resources, and it is difficult to recover the cost in the short term. Usually, RF connector loading and unloading test tooling is used, but the loading and unloading process requires frequent removal of screws and welding of wires. The two test methods have strong compatibility for testing different types of products, but are not suitable for batch testing. Therefore, it is necessary to develop new test tooling. Utility Model Content

[0004] Purpose of the utility model: In order to solve the above-mentioned problems, the utility model provides a reed microwave component type low-frequency small module testing tooling, which realizes the rapid interconnection between the signal pins of the low-frequency small module and the external test interface, and achieves a highly reliable, non-destructive and efficient testing method, while helping enterprises to improve their market competitiveness.

[0005] Technical solution: To achieve the above-mentioned purpose, the reed microwave component type low-frequency small module test fixture described in the utility model includes an upper seat module, a power module, a base module, and a push rod module. The upper seat module includes an upper base, a material placement area, microstrips located on both sides of the material placement area, and a reed connected to the microstrip, and the reed extends toward the material placement area; the power module includes an ejector slide, bearings assembled on both sides of the ejector slide, and a power needle; a slide rail carrying the ejector slide is provided on the base module, and the ejector slide approaches or When the ejector slide is away from the loading area and approaches the loading area, the energized needle extends toward the loading area; the push rod module includes a crank, a large probe, and a revolving rod connected to the crank; one end of the crank is hinged on the upper seat module and rotates along the upper seat module; the other end of the crank extends toward the upper seat module, and the crank is provided with a revolving rod for installing the large probe and a shifting rod matched with the bearing; when the crank rotates downward, the large probe extends toward the loading area, and at the same time, the front end of the shifting rod contacts the bearing and pushes the bearing and the ejector slide toward the loading area.

[0006] Furthermore, the upper base is provided with a material placement area for placing the product to be tested, and when the crank rotates downward, the large probe and the energizing needle are in electrical contact with the product to be tested.

[0007] Furthermore, the reed, the electrification needle and the large probe are all elastic.

[0008] Furthermore, a return spring is connected to the ejector slide, and the return spring is located at the bottom of the ejector slide. When the crank rotates upward, the shift rod is released from contact with the bearing, and the return spring is used to reset the ejector slide.

[0009] Furthermore, the upper seat module covers the base module; a cavity for accommodating the power-on module is recessed at the bottom of the upper seat module, and the power-on module and the slide rail are located in the cavity.

[0010] Furthermore, one end of the large probe is connected to the orbiting rod, and the other end is connected to the connecting rod mechanism.

[0011] Furthermore, the connecting rod mechanism includes a connecting rod top block, a pull rod sleeved on the orbiting rod, and a connecting rod connected to the stop rod; the stop rod is parallel to the orbiting rod; one end of the pull rod is sleeved on the orbiting rod, and the other end is connected to the connecting rod top block; one end of the connecting rod is connected to the stop rod, and the other end is connected to the pressure block component.

[0012] Beneficial effects: Compared with the prior art, the utility model has the following significant effects: it improves the testing efficiency and production efficiency of microwave component-type low-frequency small modules, reduces production costs, and is suitable for microwave electrical performance testing of multi-variety, small-batch low-frequency small modules. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is the general assembly axonometric drawing of the utility model.

[0014] Figure 2 This is an axonometric view of the base module of the utility model.

[0015] Figure 3 This is the axonometric view a of the power-on module of the utility model.

[0016] Figure 4 This is the axonometric diagram b of the power-on module described in the present utility model.

[0017] Figure 5 This is the axonometric view a of the upper seat module described in the present utility model.

[0018] Figure 6 It is an enlarged view of the spring leaf portion of the upper seat module described in the present invention.

[0019] Figure 7 This is the axonometric view b of the upper seat module described in the present utility model.

[0020] Figure 8This is the axonometric view a of the push rod module described in the present utility model.

[0021] Fig. 9 This is the axonometric view b of the push rod module described in the present utility model.

[0022] Fig.10 This is a partially enlarged disassembled view of the buckle part of the push rod module described in the utility model.

[0023] Fig.11 This is a partially enlarged axonometric view of the pressing block portion of the push rod module of the utility model.

[0024] Fig.12 This is a schematic diagram of assembling the power-on module and the base module of the utility model.

[0025] Fig.13 The utility model is an axonometric diagram of the test piece.

[0026] Fig.14 This is a side view of the test piece of the utility model.

[0027] Fig.15 This is a side view of the test piece testing push rod movement of the utility model.

[0028] Fig.16 This is a side view of the test push rod of the test piece of the utility model moving to a specified position. DETAILED DESCRIPTION

[0029] The utility model discloses a reed microwave assembly type low-frequency small module test tool. Figure 1 to Figure 2 As shown, the reed microwave assembly type low-frequency small module test tool provided by the utility model is further described in detail below: the reed microwave assembly type low-frequency small module test tool includes an upper seat module I, a power module II, a base module III, and a push rod module IV. Figures 5 to 7As shown, the upper seat module I includes a loading area, an upper base I-1, microstrips I-2 located on both sides of the loading area, a spring I-3 connected to the microstrip I-2, an energizing needle protection cover I-4, a bayonet I-5, a radio frequency connector Z-12, a first wear-resistant sheet Y-1-a, and a first bearing gasket Y-2-a. The upper base I-1 is provided with a limit groove for the measured object Z-9, a microstrip line groove I-2, and an energizing needle protection cover I-4 groove. The two sides are provided with a mounting hole for the RF connector Z-12, a limit groove for the first wear-resistant sheet Y-1-a, and a limit hole for the bearing gasket Y-2. The back is provided with a cavity for setting the mounting threaded hole of the base module III. There is a drop between the limit groove of the measured object Z-9 and the microstrip line groove I-2, and the drop depth is determined by the distance between the horizontal pin of the signal end of the measured object Z-9 and the bottom surface of the measured object Z-9. The bottom surface of the measured object Z-9 is located in the limit groove of the upper base I-1 and is in close contact with the limit groove surface to ensure that the horizontal pin of the signal end of the measured object Z-9 is in close contact with the reed I-3, and the grounding is good while satisfying the connection of the signal port of the measured object Z-9, so as to meet the basic requirements of microwave component testing; the energizing needle The protective cover I-4 is assembled in the power-on pin protective cover I-4 groove of the upper base I-1 to protect the power-on port from damage; the bearing gasket Y-2 is located in the bearing gasket Y-2 limit hole of the upper base I-1, which is convenient for the precise assembly of the push rod module IV; the reed I-3 is welded on the microstrip I-2, which is convenient for the horizontal pin of the signal end of the device under test Z-9 to have good contact during the test, and the reed I-3 is elastic to accommodate the geometric error of the horizontal pin of the signal end of the device under test Z-9 from the bottom surface of the device under test Z-9; the microstrip I-2 with the reed I-3 is welded in the microstrip I-2 wire groove of the upper base I-1, the RF connector Z-12 is installed in the RF connector Z-12 mounting hole of the upper base I-1, and the RF connector Z-12 is welded to the microstrip I-2 to form a microwave test circuit.

[0030] like Figure 3 , Figure 4As shown, the power-on module II includes an ejector slide II-1, a circuit board II-2, a second wear-resistant sheet Y-1-b, a power-on needle Z-4, a first screw Z-2-a, a T-bearing Z-5, a slider Z-6, and a tension spring Z-11 mounted on both sides of the ejector slide II-1. Among them, the ejector slide II-1 is provided with a mounting hole for the slider Z-6 and a mounting groove for the second wear-resistant sheet Y-1-b, and mounting holes for the T-bearing Z-5 and a hole for the first screw Z-2-a are provided on both sides; the second wear-resistant sheet Y-1-b is mounted in the second wear-resistant sheet Y-1-b mounting groove of the ejector slide II-1, and the second wear-resistant sheet Y-1-b is a steel part used to increase the wear resistance of the parts; the slider Z-6 is installed at the bottom of the power-on module II and is used to cooperate with the guide rail Z-1 of the base module III; the first screw Z-2-a passes through the tension spring Z-11 and passes through the ejector. The first screw Z-2-a hole of the needle slide II-1 fixes the tension spring Z-11, and the tension spring Z-11 provides reset mechanical energy for the power-on module II; T-bearing Z-5 is assembled on both sides of the ejector slide II-1, and is used to form the ejector roller of the cam mechanism with the push rod module IV; the circuit board II-2 is divided into multiple power-on pads, and the power-on needle Z-4 ​​is welded on the power-on pads and fixed to the ejector slide II-1, so the power-on needles are insulated from each other; the power-on needle Z-4 ​​is elastic, and its function is to be compatible with the geometric error of the horizontal extension length of the test piece Z-9.

[0031] like Figure 2 As shown, the base module III includes a base III-1, a guide rail Z-1 carrying the ejector slide II-1, a second screw Z-2-b, and a multi-core socket Z-3. The base III-1 is provided with a guide rail Z-1 groove, a multi-core socket Z-3 installation groove, a second screw Z-2-b hole, and a light hole matched with the upper base module I.

[0032] like Figures 8 to 11As shown, the push rod module IV includes a crank IV-1, a revolving rod IV-2 and a shift rod IV-15 connected to the crank IV-1, a pull rod IV-3, a sleeve IV-4, a second bearing gasket IV-5, a large probe Z-10, a connecting rod IV-6, a handle IV-7, a pressure block IV-9, a limit lever IV-8, a buckle IV-10, a buckle cabin IV-11, a buckle cabin cover IV-12, a connecting rod top block IV-13, a limit ring IV-14, an elastic ejector pin Z-8, a pressure block IV-9, a third bearing gasket Y-2-b, a third screw Z-2-c, and a bearing Z-7. Among them, crank IV-1 is equipped with multiple mounting holes and bearing holes for assembling other parts, and the bearing hole is used to assemble bearing Z-7; orbiting rod IV-2 is a cylindrical structure with a light hole in the middle, and the aperture matches the outer diameter of large probe Z-10; pull rod IV-3 is a flat structure with a through hole and a waist slot hole. The through hole diameter matches the sleeve IV-4, the waist slot hole width matches the orbiting rod IV-2, and the waist slot hole length serves as a stroke limiter, and also plays a role in limiting the pressure block IV-9; connecting rod IV-6 There are light holes at both ends, the aperture of one end matches the bearing Z-7, and the other end matches the diameter of the limit lever IV-8, and there is a threaded mounting hole in the middle; there are mounting threaded holes at both ends of the handle IV-7, a through-hole buckle cabin and IV-11 mounting holes in the middle; the limit lever IV-8 is cylindrical, with threaded holes at both ends, and is used as the orbital fulcrum of the connecting rod IV-6, and also as the limit lever of the push rod module IV, and the two parts are the same part; there is a through cavity in the middle of the buckle IV-10, and retaining walls at both ends; the buckle cabin IV-11 The internal shape is similar to that of the buckle IV-10, with a longitudinal movement margin, and it rebounds with the bayonet pin I-5 of the upper seat module I. There is a light hole in its cavity, and the aperture matches the elastic ejector pin Z-8; the buckle hatch IV-12 serves as a protective cover to prevent the cavity parts from scattering; there are screw holes on both sides of the pressure block IV-9, and the third bearing gasket Y-2-b installation hole; the connecting rod top block Z-13 is a standard rectangular block, with a blind hole adapted to the large probe Z-10, and through holes on both sides; the two first bearings Z-7-a are connected through the third bearing gasket Y-2 -b is installed in the mounting hole of the third bearing gasket Y-2-b of the pressure block IV-9. The mounting hole of the third bearing gasket Y-2-b not only supports the bearing but also plays the role of bearing assembly positioning; four second bearings Z-7-b are installed on both sides through the third screws Z-2-c. The second bearings Z-7-b are used to press the measured piece Z-9 to avoid the pressure block IV-9 from press-fitting and wearing the measured piece Z-9; two IV-6 connecting rods are placed on the first bearings Z-7-a on both sides of the pressure block IV-9 equipped with the third bearing gasket Y-2-b;The pull rod IV-3 is located on both sides of the two connecting rods IV-6 through the bushing IV-4 and is aligned with the threaded mounting holes of the connecting rod IV-6. The third screw Z-2-c passes through the bushing IV-4 and is screwed together with the threaded mounting holes of the connecting rod IV-6 to tighten it. The excess part of the screw is inserted into the light hole on the side of the connecting rod top block Z-13. When the screw is tightened, the pull rod IV-3 still has rotational kinetic energy; the orbiting rod IV-2 passes through the waist groove hole of the pull rod IV-3; the large probe Z-10 is placed on the blind hole of the Z-10 large probe of the connecting rod top block IV-13 and the transverse light hole of the orbiting rod IV-2, thus forming a three-link mechanism with a reset function. The large probe Z-10 is only used as an elastic element; two limit Ring IV-14 is sleeved on the limit lever IV-8 and is respectively located on both sides of the two connecting rods IV-6, and is used to limit the three-link mechanism to ensure that the pressure block IV-9 can accurately press the test piece Z-9; the two cranks IV-1 are placed on both sides of the handle IV-7 and the limit pull rod IV-8 of the orbiting rod IV-2; the buckle IV-1 is placed in the cavity of the buckle cabin IV-11; the elastic ejector pin Z-8 is placed in the cavity of the buckle cabin IV-11, the buckle cover plate IV-12 is used as a cover, and the elastic ejector pin Z-8 provides mechanical energy for the reset of the buckle cabin IV-11; the assembled buckle cabin IV-11 is installed on the handle IV-7, and the assembly of the push rod module IV is completed. Among them, the guide rail Z-1, the third screw Z-2-c, the multi-core socket Z-3, the power-on needle Z-4, the T-bearing Z-5, the slider Z-6, the bearing Z-7, the elastic ejector Z-8, the tested part Z-9, the large probe Z-10, the tension spring Z-11, and the RF connector Z-12 are all standard parts and are available in the market. The large probe Z-10 is used as an elastic element in the tooling. ;

[0033] like Fig.14 As shown, the bearing Z-7 located on the crank IV-1 of the push rod module IV is assembled with the first bearing gasket Y-2-a on both sides of the upper base I-1 of the upper seat module I; the push rod module IV will rotate with this as the fulcrum, and when rotating (opening state), the limit lever IV-8 of the push rod module IV and the upper base I-1 of the upper seat module I play a limiting role; the slider Z-6 located in the power-on module II and the guide rail Z-1 of the base module III are assembled into a guide rail pair; the tension spring Z-11 located in the power-on module II is hooked on the second screw Z-2-b of the base module III, so that the power-on module II obtains the mechanical energy for resetting; the circuit board II-2 of the power-on module II and the multi-core socket Z-3 of the base module III are interconnected in sequence through wires; the upper seat module I and the base module III are fixed through reserved mounting holes to complete the assembly of the entire set of test tooling. The significant advantage of this test tool is that it can quickly load and unload the Z-9 device under test, especially for the test of small microwave modules with a signal frequency band less than 1G. It has the characteristics of simple structure and convenient testing, which solves the problem of repeated disassembly and assembly of special test tools in daily production testing.

[0034] The method of using the test fixture is as follows: pre-connect the RF connector Z-7 of the upper base I-1 of the upper base module I to the external test instrument, and connect the multi-core socket Z-3 of the base module III to the external power supply. The above are all necessary external instrument connections. 1) If Fig.13 As shown, the product Z-9 is placed in the test area, that is, the material placement area of ​​the upper base I-1. At this time, the horizontal pin of the signal end of the Z-9 is overlapped with the reed I-3. The Z-9 cannot be completely flat due to the action of the reed I-3; 2) Fig.15 As shown, after the handle IV-7 is turned, the bearing Z-2 on the pressure block IV-9 contacts the test piece Z-9, and the pressure block IV-9 continues to be pressed down and is continuously pressed down by the elastic force of the large probe Z-10 to provide pressure and flexibly retract, so that the pressure can be controlled to avoid damaging the test piece Z-9. At this moment, the bottom of the test piece Z-9 is tightly fitted with the upper base I-1, and at the same time, the horizontal pin of the signal end of the test piece Z-9 is overlapped on the reed I-3 to show a good contact state, so the product and the test tooling are well grounded; 3) Continue to turn the handle IV-7, the lever IV-15 of the push rod module IV contacts the T-bearing Z-5 of the power-on module II to form a cam pair, as the handle IV-7 is pressed down, the lever IV-15 acts as a cam to push the T-bearing Z-5 as the ejector roller to drive the power-on module II to move toward the test piece Z-9, and the power-on needle Z-4 ​​contacts the power-on port of the test piece Z-9. At the same time, as Fig.16 As shown, the buckle IV-11 of the push rod module IV is buckled with the pin I-5 of the upper seat module I, and the tester releases his hand to keep the test state; after the test, the buckle IV-10 is turned, and the buckle IV-10 is disengaged from the pin I-5, and the handle IV-7 is lifted to take out the Z-9 test piece. If the above steps are repeated, the remaining test pieces can be tested in turn.

Claims

1. A reed microwave assembly type low-frequency small module test tool, characterized in that: The invention comprises an upper seat module (I), a power module (II), a base module (III) and a push rod module (IV), wherein the upper seat module (I) comprises an upper base (I-1), a material placement area, microstrips (I-2) located on both sides of the material placement area, and a spring (I-3) connected to the microstrip (I-2), wherein the spring extends toward the material placement area; the power module (II) comprises an ejector slide (II-1), bearings (Z-5) mounted on both sides of the ejector slide (II-1), and a power needle (Z-4); a slide rail for carrying the ejector slide (II-1) is provided on the base module (III), and the ejector slide (II-1) approaches or moves away from the material placement area along the slide rail, and when the ejector slide (II-1) approaches the material placement area, the power needle (Z-4) extends toward the material placement area; The push rod module (IV) comprises a crank (IV-1), a large probe (Z-10), and a revolving rod (IV-2) connected to the crank (IV-1); one end of the crank (IV-1) is hinged on the upper seat module (I) and rotates along the upper seat module (I); the other end of the crank (IV-1) extends toward the upper seat module (I), and the crank (IV-1) is provided with a revolving rod (IV-2) for installing the large probe (Z-10) and a lever (IV-15) matched with the bearing (Z-5); when the crank (IV-1) rotates downward, the large probe (Z-10) extends toward the material placement area, and at the same time, the front end of the lever (IV-15) contacts the bearing (Z-5) and pushes the bearing (Z-5) and the ejector slide (II-1) to move toward the material placement area.

2. The reed microwave assembly type low-frequency small module test fixture according to claim 1 is characterized in that: The upper base (I-1) is provided with a material placement area for placing the product to be tested. When the crank (IV-1) rotates downward, the large probe (Z-10) and the energizing needle (Z-4) are in electrical contact with the product to be tested.

3. The reed microwave assembly type low-frequency small module test fixture according to claim 1 is characterized in that: The reed (I-3), the electrification needle (Z-4) and the large probe (Z-10) are all elastic.

4. The reed microwave assembly type low-frequency small module test fixture according to claim 1 is characterized in that: The ejector slide (II-1) is connected to a return spring, which is located at the bottom of the ejector slide (II-1). When the crank (IV-1) rotates upward, the lever (IV-15) is released from contact with the bearing (Z-5), and the return spring is used to return the ejector slide (II-1).

5. The reed microwave assembly type low-frequency small module test fixture according to claim 1, characterized in that: The upper seat module (I) covers the base module (III); a cavity for accommodating the power module (II) is recessed at the bottom of the upper seat module (I), and the power module (II) and the slide rail are located in the cavity.

6. The reed microwave assembly type low-frequency small module test fixture according to claim 1, characterized in that: One end of the large probe (Z-10) is connected to the orbiting rod (IV-2), and the other end is connected to the connecting rod mechanism.

7. The reed microwave assembly type low-frequency small module test fixture according to claim 6 is characterized in that: The connecting rod mechanism comprises a connecting rod top block (Z-13), a pull rod (IV-3) sleeved on the orbiting rod (IV-2), and a connecting rod (IV-6) connected to a stop rod (IV-8); the stop rod (IV-8) is parallel to the orbiting rod (IV-2); one end of the pull rod (IV-3) is sleeved on the orbiting rod (IV-2), and the other end is connected to the connecting rod top block (Z-13); one end of the connecting rod (IV-6) is connected to the stop rod (IV-8), and the other end is connected to the pressing block component.