Gluing chip mounter
By designing and positioning the mobile mechanism and adjustment mechanism in the coating patch machine, the problem of inaccurate positioning and low production efficiency in existing technologies is solved, and the continuity, stability and reliability of the transformer magnetic core is realized. Improve the efficiency of glue and patch work.
Patent Information
- Application Number
- CN202420122052.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-18
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2034-01-18
AI Technical Summary
The existing glue coating machine has problems of inaccurate positioning and low production efficiency during positioning and processing, which leads to the inability to complete the glue coating and patching work of the transformer core continuously.
A film -coating patch machine is designed with a positioning mobile mechanism and adjustment mechanism. Through accurate positioning and the design of the mobile board, the continuity, stability and reliability of the transformer magnetic core is realized.
The rubber patch machine improves the efficiency of the coating and patch work of the transformer magnetic core by accurate positioning and continuous processing processes, and achieves continuity, stability and reliability production methods.
Smart Images

Figure CN222421625U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of glue coating chip mounting machines, in particular to a glue coating chip mounting machine. Background Art
[0002] The transformer core is used to increase the magnetic induction strength of the electromagnet. It is a magnetic conductive material set in the magnetic circuit of the transformer inductor coil. It is a sintered magnetic metal oxide composed of a mixture of various iron oxides. In the production process of the transformer core, the transformer core needs to be glued and pasted.
[0003] In the existing technology, the equipment body is provided with an operating system, a conveying device and an automatic control system. The operating system and the conveying device are connected to the automatic control system, and a distribution box is provided at the bottom of the equipment body. However, in actual use, due to the inaccurate positioning device of the glue coating and placement machine, the direction of the positioned workpiece is skewed, and because the glue coating and placement are independent links, the processing of the workpiece cannot be completed continuously, resulting in low production efficiency. Therefore, it is necessary to improve a glue coating and placement machine. Utility Model Content
[0004] The purpose of the utility model is to provide a glue coating and mounting machine to solve the problems raised in the above background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a glue-coating chip mounter, comprising a glue-coating chip mounter main body, a positioning and moving mechanism is arranged inside the glue-coating chip mounter main body, an adjusting mechanism is arranged inside the glue-coating chip mounter main body, a conveying device is arranged on the front of the glue-coating chip mounter main body, a feeding device is arranged inside the glue-coating chip mounter main body, a non-powered slide is fixedly connected inside the glue-coating chip mounter main body, a pneumatic clamping device is arranged on the right side of the non-powered slide, and a flipping device is arranged on the right side of the pneumatic clamping device;
[0006] The positioning movement mechanism comprises a positioning component and a glue-coated patch component. The glue-coated patch component is arranged on the top of the positioning component to facilitate accurate glue-coating of the transformer core.
[0007] Preferably, the positioning component includes a workbench, the workbench is fixedly connected to the right side of the glue coating and placement machine body, the workbench is fixedly connected with a slideway on the left side, a movable plate is slidably connected to the inner side of the slideway, a positioning plate is arranged on the top of the movable plate, an electric slide rail No. 1 is arranged inside the glue coating and placement machine body, a baffle rod is rotatably connected inside the movable plate, a cylinder No. 1 is fixedly connected inside the glue coating and placement machine body, a cylinder No. 2 is fixedly connected inside the glue coating and placement machine body, a positioning column is fixedly connected to the output end of the cylinder No. 1, a limiting frame is fixedly connected to the output end of the cylinder No. 2, and a roller is rotatably connected to the front side of the limiting frame, so as to achieve continuous, stable and reliable sustainable production of transformer cores.
[0008] Preferably, grooves are provided at positions corresponding to the movable plate and the slideway, and the movable plate is slidably connected in the grooves, so as to facilitate the positioning of the positioning plate.
[0009] Preferably, the glue coating patch component includes a No. 4 electric slide rail, which is fixedly connected to the top of the glue coating patch machine body, the No. 4 electric slide rail is externally slidably connected to the No. 2 electric slide rail, the No. 2 electric slide rail is externally slidably connected to the No. 3 electric slide rail, the right side of the No. 3 electric slide rail is slidably connected to a slide plate, the right side of the slide plate is provided with a glue coating device, the No. 4 electric slide rail is externally slidably connected to the No. 5 electric slide rail, the No. 5 electric slide rail is externally slidably connected to the No. 6 electric slide rail, and the bottom of the No. 6 electric slide rail is provided with a patch device, so as to facilitate the rapid completion of the glue coating patch work.
[0010] Preferably, there are two No. 2 electric slide rails and two No. 3 electric slide rails, and both the No. 2 electric slide rail and the No. 3 electric slide rail are slidably connected in the outer groove of the No. 4 electric slide rail, so as to facilitate the glue patching of the transformer core in groups.
[0011] Preferably, the adjusting mechanism includes a No. 3 cylinder, which is fixedly connected to the inside of the glue coating and mounting machine body, a lifting plate is fixedly connected to the output end of the No. 3 cylinder, an inclined plate is fixedly connected to the top of the lifting plate, a moving wheel is rotatably connected to the top of the inclined plate, a support frame is fixedly connected to the inside of the glue coating and mounting machine body, and a sliding shaft is arranged on the top of the support frame to facilitate automatic unloading of the processed transformer core.
[0012] Preferably, a groove is provided at a position corresponding to the glue coating and mounting machine and the No. 3 cylinder, and the No. 3 cylinder is fixedly connected in the groove, so as to control the lifting and lowering of the lifting plate.
[0013] Preferably, the feeding device comprises a No. 4 cylinder, which is fixedly connected to the inside of the glue coating and mounting machine body, a feeding plate is fixedly connected to the output end of the No. 4 cylinder, and a feeding frame is fixedly connected to the inside of the glue coating and mounting machine body to facilitate quick feeding.
[0014] Preferably, the flipping device includes a No. 1 motor, which is fixedly connected to the front side of the glue coating and placement machine body, and the output end of the No. 1 motor is fixedly connected to a rotating frame, and the top and bottom of the rotating frame are fixedly connected to a No. 5 cylinder, and the output end of the No. 5 cylinder is fixedly connected to a blocking frame, so as to facilitate flipping the product together with the bottom surface.
[0015] Compared with the prior art, the utility model provides a glue coating and mounting machine, which has the following beneficial effects:
[0016] The glue coating and chip mounting machine fixes the transformer core to the positioning plate through the positioning and moving mechanism, thereby completing the fixing and positioning of the transformer core, so that the transformer cores in groups can be coated with glue. When the coating is completed, the chips are mounted on the transformer cores in groups. When the chips are mounted, the gluing work of the next group of transformer cores is carried out by moving the moving plate back to the original position. After the coating work of the next group of transformer cores is completed, the moving plate moves the transformer core to the chip mounting position. At this time, the previous group of transformer cores is moved to the adjustment mechanism under the push of the stop rod, so that the voltage core can achieve continuity, stability, and reliability in the production method, and it is convenient to speed up the gluing and chip mounting work of the transformer core.
[0017] The glue coating and mounting machine, through the adjustment mechanism set up, the No. 3 cylinder drives the lifting plate to move upward, and then the lifting plate drives the inclined plate to move, thereby driving the moving wheel on the inclined plate to move, so that the transformer core on the positioning plate is affected by gravity. Since the inclined plate is tilted to the right, the transformer core on the positioning plate is moved to the non-powered slideway through the sliding shaft, so that the processed transformer core can be automatically transported, thereby improving work efficiency and production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative labor:
[0019] Figure 1 It is a structural schematic diagram of the appearance structure of the utility model;
[0020] Figure 2 It is a structural schematic diagram of the appearance structure of the positioning movement mechanism of the utility model;
[0021] Figure 3 This is a schematic diagram of the appearance structure of the positioning component of the utility model;
[0022] Figure 4 This is a schematic diagram of the structure of the movable plate and the connected parts of the utility model;
[0023] Figure 5 This is a schematic diagram of the appearance structure of the glue-coated patch component of the utility model;
[0024] Figure 6 It is a structural diagram of the appearance structure of the adjustment mechanism of the utility model;
[0025] Figure 7 It is a structural schematic diagram of the appearance structure of the feeding device of the utility model;
[0026] Figure 8 It is a structural schematic diagram of the right view of the turning device of the utility model.
[0027] In the figure: 1. Glue coating and patch machine body; 2. Positioning and moving mechanism; 3. Adjusting mechanism; 4. Conveying device; 5. Loading device; 6. Non-powered slideway; 7. Pneumatic clamping device; 8. Turning device; 21. Positioning assembly; 22. Glue coating and patch assembly; 211. Workbench; 212. Slideway; 213. Moving plate; 214. Positioning plate; 215. No. 1 electric slideway; 216. Stop rod; 217. No. 1 cylinder; 218. Positioning column; 219. No. 2 cylinder; 2110. Limiting frame; 2111. Roller; 221, No. 4 electric slide; 222, No. 2 electric slide; 223, No. 3 electric slide; 224, slide plate; 225, gluing device; 226, patch device; 227, No. 5 electric slide; 228, No. 6 electric slide; 31, No. 3 cylinder; 32, lifting plate; 33, inclined plate; 34, moving wheel; 35, support frame; 36, sliding shaft; 51, No. 4 cylinder; 52, loading plate; 53, loading frame; 81, No. 1 motor; 82, rotating frame; 83, No. 5 cylinder; 84, blocking frame. DETAILED DESCRIPTION
[0028] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0029] In the present invention, unless otherwise clearly specified and limited, the terms "install", "connect", "connect", "fix" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances. Embodiment 1
[0030] See also Figure 1-8 The utility model provides a technical solution: a glue-coating chip mounter, including a glue-coating chip mounter main body 1, a positioning and moving mechanism 2 is arranged inside the glue-coating chip mounter main body 1, an adjusting mechanism 3 is arranged inside the glue-coating chip mounter main body 1, a conveying device 4 is arranged on the front of the glue-coating chip mounter main body 1, a feeding device 5 is arranged inside the glue-coating chip mounter main body 1, a non-powered slideway 6 is fixedly connected inside the glue-coating chip mounter main body 1, a pneumatic clamping device 7 is arranged on the right side of the non-powered slideway 6, and a flipping device 8 is arranged on the right side of the pneumatic clamping device 7;
[0031] The positioning movement mechanism 2 includes a positioning component 21 and a glue-coated patch component 22. The glue-coated patch component 22 is arranged on the top of the positioning component 21 to facilitate accurate glue-coating and patching of the transformer core.
[0032] Furthermore, the positioning component 21 includes a workbench 211, which is fixedly connected to the right side of the glue coating and placement machine body 1, a slide 212 is fixedly connected to the left side of the workbench 211, a moving plate 213 is slidably connected to the inner side of the slide 212, a positioning plate 214 is arranged on the top of the moving plate 213, an electric slide rail No. 1 215 is arranged inside the glue coating and placement machine body 1, a baffle 216 is rotatably connected inside the moving plate 213, a cylinder No. 1 217 is fixedly connected inside the glue coating and placement machine body 1, a cylinder No. 2 219 is fixedly connected inside the glue coating and placement machine body 1, a positioning column 218 is fixedly connected to the output end of the cylinder No. 1 217, a limiting frame 2110 is fixedly connected to the output end of the cylinder No. 2 219, and a roller 2111 is rotatably connected to the front side of the limiting frame 2110, so as to facilitate the sustainable production of transformer cores with continuity, stability and reliability.
[0033] Furthermore, grooves are provided at positions corresponding to the movable plate 213 and the slideway 212 , and the movable plate 213 is slidably connected in the grooves, so as to facilitate the positioning of the positioning plate 214 .
[0034] Furthermore, the glue coating patch component 22 includes a No. 4 electric slide rail 221, which is fixedly connected to the top of the glue coating patch machine body 1, and the No. 4 electric slide rail 221 is externally slidably connected to the No. 2 electric slide rail 222, and the No. 2 electric slide rail 222 is externally slidably connected to the No. 3 electric slide rail 223, and the right side of the No. 3 electric slide rail 223 is slidably connected to a slide plate 224, a gluing device 225 is arranged on the right side of the slide plate 224, and a patch device 226 is arranged at the bottom of the slide plate 224, the No. 4 electric slide rail 221 is externally slidably connected to the No. 5 electric slide rail 227, and the No. 5 electric slide rail 227 is externally slidably connected to the No. 6 electric slide rail 228, and the No. 6 electric slide rail 228 is provided with a patch device 226 at the bottom, so that the glue coating patch work can be completed quickly.
[0035] Furthermore, there are two No. 2 electric slide rail 222 and two No. 3 electric slide rail 223, and both the No. 2 electric slide rail 222 and the No. 3 electric slide rail 223 are slidably connected in the outer groove of the No. 4 electric slide rail 221, so as to facilitate the glue patching of the transformer core in groups.
[0036] Furthermore, the feeding device 5 includes a No. 4 cylinder 51, which is fixedly connected to the inside of the glue coating and mounting machine body, a feeding plate 52 is fixedly connected to the output end of the No. 4 cylinder 51, and a feeding frame 53 is fixedly connected to the inside of the glue coating and mounting machine body to facilitate quick feeding.
[0037] Furthermore, the flipping device 8 includes a No. 1 motor 81, which is fixedly connected to the front side of the glue coating and placement machine body. The output end of the No. 1 motor 81 is fixedly connected to a rotating frame 82, the top and bottom of the rotating frame 82 are fixedly connected to a No. 5 cylinder 83, and the output end of the No. 5 cylinder 83 is fixedly connected to a blocking frame 84, so as to facilitate flipping the product together with the bottom surface. Embodiment 2
[0038] See also Figure 6 , and combined with Example 1, it is further obtained that the adjustment mechanism 3 includes a No. 3 cylinder 31, the No. 3 cylinder 31 is fixedly connected to the inside of the glue coating and mounting machine body 1, the output end of the No. 3 cylinder 31 is fixedly connected to a lifting plate 32, the top of the lifting plate 32 is fixedly connected to an inclined plate 33, the top of the inclined plate 33 is rotatably connected to a moving wheel 34, the inside of the glue coating and mounting machine body 1 is fixedly connected to a support frame 35, and the top of the support frame 35 is provided with a sliding shaft 36, which is convenient for automatically unloading the processed transformer core.
[0039] Furthermore, a groove is provided at the position corresponding to the glue coating and mounting machine and the No. 3 cylinder 31, and the No. 3 cylinder 31 is fixedly connected in the groove, so as to control the lifting and lowering of the lifting plate 32.
[0040] In actual operation, when this device is used, first, the transformer core is fixed to the positioning plate 214 through the positioning and moving mechanism 2, and the positioning plate 214 is manually pushed to the moving plate 213, and then the No. 2 cylinder 219 is started, and the No. 2 cylinder 219 drives the limit frame 2110 to move, and then the limit frame 2110 drives the roller 2111 to move, so that the positioning plate 214 is positioned to the specified position, and then the No. 1 cylinder 217 is started, and the No. 1 cylinder 217 drives the positioning column 218 to move, so that the positioning column 218 is stuck on the positioning plate 214, thereby completing the fixing and positioning of the transformer core, and then the No. 2 electric slide 222 and the No. 3 electric slide 223 are respectively adjusted by starting the No. 1 electric slide 222 and the No. 3 electric slide 223. The glue coating device 225 is adjusted to move longitudinally and transversely, so that the grouped transformer cores can be glued. When the gluing is completed, the movable plate 213 is driven by the No. 1 electric slide 215 to move the glued transformer cores to the patch working position, and the No. 5 electric slide 227 and the No. 6 electric slide 228 on the left are started to drive the patch device 226, so that the longitudinal and transverse movement position of the patch device 226 can be adjusted. First, the patch device 226 is moved to the loading device 5, and then the No. 4 cylinder 51 pushes the loading plate 52 to move the material piece to the specified position of the transformer core, and then the patch device 226 absorbs the material piece and moves it to the transformer core, so that the grouped transformer cores can be patched. When the patch is After the patch is completed, the movable plate 213 is moved back to its original position to carry out the gluing work of the next group of transformer cores. After the gluing work of the next group of transformer cores is completed, the movable plate 213 moves the transformer cores to the patch position. At this time, the previous group of transformer cores are moved to the adjustment mechanism 3 under the push of the blocking rod 216, so as to facilitate the production method of the voltage core to achieve continuity, stability, and reliability, and to speed up the gluing and patching work of the transformer core. Then, through the set adjustment mechanism 3, the lifting plate 32 is driven by the No. 3 cylinder 31 to move upward, and the lifting plate 32 drives the inclined plate 33 to move, thereby driving the moving wheel 34 on the inclined plate 33 to move, so that the transformer core on the positioning plate 214 The core is affected by gravity, and since the inclined plate 33 tilts to the right, the transformer core on the positioning plate 214 moves to the non-powered slideway 6 through the sliding shaft 36. After reaching the designated position, the pneumatic clamping device 7 drives the pressing needle to press down, lifts the block after a delay, and automatically opens the block. The transformer core is automatically rolled out to the flipping device 8. After the flipping device 8 flips 180 degrees to open the block, the transformer core is automatically rolled out, and the upper cover is opened manually, and the transformer core together with the bottom positioning plate 214 is pushed into the gluing station, and glue is applied on the other side of the transformer core. When all the glue patches are completed, they are transported by the conveying device 4, thereby automatically completing the transportation of the processed transformer core, thereby improving work efficiency and production efficiency.
[0041] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the statement "comprise a ..." do not exclude the presence of other identical elements in the process, method, article or device including the elements.
Claims
1. A glue coating chip mounting machine, comprising a glue coating chip mounting machine body (1), characterized in that: The main body (1) of the glue-coating chip mounting machine is provided with a positioning and moving mechanism (2), the main body (1) of the glue-coating chip mounting machine is provided with an adjusting mechanism (3), the front of the main body (1) of the glue-coating chip mounting machine is provided with a conveying device (4), the main body (1) of the glue-coating chip mounting machine is provided with a loading device (5), the main body (1) of the glue-coating chip mounting machine is fixedly connected with a non-powered slideway (6), the right side of the non-powered slideway (6) is provided with a pneumatic clamping device (7), and the right side of the pneumatic clamping device (7) is provided with a flipping device (8); The positioning movement mechanism (2) comprises a positioning component (21) and a glue-coated patch component (22), wherein the glue-coated patch component (22) is arranged on top of the positioning component (21).
2. The adhesive bonding machine according to claim 1, characterized in that: The positioning assembly (21) comprises a workbench (211), the workbench (211) being fixedly connected to the right side of the glue coating and placement machine body (1), the workbench (211) being fixedly connected to a slideway (212) on the left side of the workbench (211), a moving plate (213) being slidably connected to the inner side of the slideway (212), a positioning plate (214) being arranged on the top of the moving plate (213), a No. 1 electric slide rail (215) being arranged inside the glue coating and placement machine body (1), the moving plate (213) being arranged on the inner side of the slideway (212), and a No. 2 electric slide rail (215) being arranged inside the moving plate (213). 13) a stopper rod (216) is rotatably connected inside the said glue coating and placement machine body (1), a No. 1 cylinder (217) is fixedly connected inside the said glue coating and placement machine body (1), a No. 2 cylinder (219) is fixedly connected inside the said glue coating and placement machine body (1), a positioning column (218) is fixedly connected to the output end of the No. 1 cylinder (217), a limit frame (2110) is fixedly connected to the output end of the No. 2 cylinder (219), and a roller (2111) is rotatably connected to the front of the said limit frame (2110).
3. The adhesive bonding machine according to claim 2, characterized in that: The movable plate (213) and the slideway (212) are provided with grooves at positions corresponding to each other, and the movable plate (213) is slidably connected in the grooves.
4. The glue coating and mounting machine according to claim 1, characterized in that: The glue-coating patch assembly (22) comprises a No. 4 electric slide rail (221), the No. 4 electric slide rail (221) being fixedly connected to the top of the glue-coating patch machine body (1), the No. 4 electric slide rail (221) being externally slidably connected to a No. 2 electric slide rail (222), the No. 2 electric slide rail (222) being externally slidably connected to a No. 3 electric slide rail (223), the No. 3 electric slide rail (223) being slidably connected to a slide plate (224) on the right side, a glue-coating device (225) being arranged on the right side of the slide plate (224), the No. 4 electric slide rail (221) being externally slidably connected to a No. 5 electric slide rail (227), the No. 5 electric slide rail (227) being externally slidably connected to a No. 6 electric slide rail (228), and a patch device (226) being arranged at the bottom of the No. 6 electric slide rail (228).
5. The glue coating and mounting machine according to claim 4, characterized in that: The number of the second electric slide rail (222) and the number of the third electric slide rail (223) are both two, and the number of the second electric slide rail (222) and the number of the third electric slide rail (223) are both slidably connected in the outer groove of the number of the fourth electric slide rail (221).
6. The glue coating and mounting machine according to claim 1, characterized in that: The regulating mechanism (3) comprises a No. 3 cylinder (31), wherein the No. 3 cylinder (31) is fixedly connected to the inside of the glue coating and mounting machine body (1), the output end of the No. 3 cylinder (31) is fixedly connected to a lifting plate (32), the top of the lifting plate (32) is fixedly connected to an inclined plate (33), the top of the inclined plate (33) is rotatably connected to a moving wheel (34), the inside of the glue coating and mounting machine body (1) is fixedly connected to a support frame (35), and the top of the support frame (35) is provided with a sliding shaft (36).
7. The adhesive coating and mounting machine according to claim 6, characterized in that: A groove is provided at a position corresponding to the glue coating and mounting machine and the No. 3 cylinder (31), and the No. 3 cylinder (31) is fixedly connected in the groove.
8. The adhesive bonding machine according to claim 1, characterized in that: The feeding device (5) comprises a No. 4 air cylinder (51), the No. 4 air cylinder (51) being fixedly connected inside a main body of the glue coating and mounting machine, a feeding plate (52) being fixedly connected to an output end of the No. 4 air cylinder (51), and a feeding frame (53) being fixedly connected inside the main body of the glue coating and mounting machine.
9. The glue coating and mounting machine according to claim 1, characterized in that: The flipping device (8) comprises a No. 1 motor (81), the No. 1 motor (81) being fixedly connected to the front side of the glue coating and placement machine body, the No. 1 motor (81) having an output end fixedly connected to a rotating frame (82), the top and bottom of the rotating frame (82) being fixedly connected to a No. 5 cylinder (83), and the No. 5 cylinder (83) having an output end fixedly connected to a blocking frame (84).