Multi-contact bus connector
By setting up the arc protruding part on the clamping of the bus connector to increase the contact surface, it solves the problem of high contact impedance and higher temperature rise in existing technologies, and achieves higher energy transmission efficiency.
Patent Information
- Application Number
- CN202421202890.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-29
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2034-05-29
AI Technical Summary
The clamping structure of the existing bus connectors is contacted in a single arc surface, resulting in high contact impedance, high temperature rise and low energy transmission.
Design a multi -contact bus connector, and set the first raised and second protruding part by setting up arc -shaped first and second protruding parts on the first clip. The radius increases the contact surface of the clamp and the copper row.
Reduce the overall contact impedance, reduce the temperature rise, thereby improving the efficiency of energy transmission.
Smart Images

Figure CN222422421U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field related to connectors, in particular to a multi-contact busbar connector. Background Art
[0002] At present, according to market demand, more and more busbar connectors are used in various electrical connection products. Since the plug-in end is a copper busbar, the product characteristics determine that the joint of the busbar connector is a two-piece elastic clip structure. The current common spring structure is generally a single arc surface contact, so that the contact impedance between the clips and the copper busbar on both sides is high, the temperature rise is high, and the energy transmission obtained is low. Utility Model Content
[0003] To solve the above problems, the present technical solution provides a multi-contact busbar connector. This design increases the contact surface between the clip and the copper busbar so that the overall contact impedance of the connector is lower and the temperature rise is lower, thereby achieving higher energy transmission.
[0004] The technical solution adopted by the utility model to solve the technical problem is as follows:
[0005] A multi-contact busbar connector comprises a shell, wherein a first clip and a second clip are inserted into the shell, and the first clip and the second clip are arranged in parallel with each other; wherein the first clip and the second clip are respectively provided with an arc-shaped first protrusion and a second protrusion; the first protrusion is placed above the second protrusion, and the opening radius of the first protrusion is smaller than the opening radius of the second protrusion.
[0006] In some embodiments, both the first clip and the second clip are provided with an open groove, a stamped spring sheet is provided in the open groove, and the stamped spring sheet is placed between the first protrusion and the second protrusion.
[0007] In some embodiments, the first clip and the second clip are placed in a spring clip, and the spring clip is in a "U" shape.
[0008] In some embodiments, the lower end portion of the first clip is bent upward and extended to form a first elastic portion, and the lower end portion of the second clip is bent upward and extended to form a second elastic portion.
[0009] In some embodiments, a first fixing portion and a second fixing portion are respectively disposed on sides of the first elastic portion and the second elastic portion.
[0010] In some embodiments, the first elastic portion is provided with a first plug-in portion at an end opposite to the first fixed portion, and the inner wall of the shell is provided with a first slot for use with the first plug-in portion; the second elastic portion is provided with a second plug-in portion at an end opposite to the second fixed portion, and a second slot for use with the second plug-in portion is provided in parallel with the first slot.
[0011] In some embodiments, the first elastic portion and the second elastic portion are each provided with a slot at their lower ends, and a hook fixedly matched with the slot is provided at a side of the housing.
[0012] In some embodiments, through holes are formed on both sides of the spring clip, and an inwardly inclined abutment portion is formed in the through holes.
[0013] In some embodiments, a clamping portion is provided at the end of the spring clip opening extending toward the center.
[0014] In some embodiments, a first baffle and a second baffle are respectively disposed on the sides of the first clip and the second clip.
[0015] The beneficial effects of this application are:
[0016] The present application utilizes the above-mentioned technical solution to provide arc-shaped first and second protrusions on the first clip and the second clip on both sides, and the opening radius of the first protrusion is smaller than the opening radius of the second protrusion; the clips on both sides cooperate with each other to present a symmetrical structure, and the first clip and the second clip are assembled and loaded into the shell to complete the assembly, and the first and second protrusions are stamped out on the first clip and the second clip, and the arc radius of the first protrusion at the mouth is smaller, so that the insertion force is smaller when the copper busbar is inserted, and the arc radius of the second protrusion at the bottom is larger, so that when the copper busbar is removed between the first clip and the second clip, the copper busbar can obtain a greater product retention force and improve the contact reliability; and under the same conditions, the first clip and the second clip have better contact with the copper busbar, which will make the overall contact impedance lower and the temperature rise lower, thereby obtaining higher energy transmission. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model, the following briefly introduces the drawings required for describing the embodiments.
[0018] Figure 1 It is a schematic diagram of the overall structure decomposition of an embodiment of the utility model;
[0019] Figure 2 It is a partial structural decomposition schematic diagram of an embodiment of the utility model;
[0020] Figure 3 This is a schematic diagram of the overall cross-sectional structure of the embodiment of the utility model. Figure 1 ;
[0021] Figure 4 This is a schematic diagram of the overall cross-sectional structure of the embodiment of the utility model. Figure 2 ;
[0022] Figure 5 It is a schematic diagram of the second clip structure of an embodiment of the utility model. DETAILED DESCRIPTION
[0023] In order to make the technical problems, technical solutions and beneficial effects solved by the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model.
[0024] Please refer to Figure 1-5 As shown, a multi-contact busbar connector includes a shell 1, in which a first clip 2 and a second clip 3 are inserted, and the first clip 2 and the second clip 3 are arranged relatively parallel; wherein the first clip 2 and the second clip 3 are respectively provided with an arc-shaped first protrusion 4 and a second protrusion 5; the first protrusion 4 is placed above the second protrusion 5, and the opening radius of the first protrusion 4 is smaller than the opening radius of the second protrusion 5.
[0025] Specifically, arc-shaped first and second protrusions are provided on the first clip and the second clip on both sides, and the opening radius of the first protrusion is smaller than the opening radius of the second protrusion; the clips on both sides cooperate with each other to present a symmetrical structure, and the first clip and the second clip are assembled and loaded into the shell to complete the assembly, and the first and second protrusions are stamped out on the first clip and the second clip, and the arc radius of the first protrusion at the mouth is smaller, so that the insertion force is smaller when the copper busbar is inserted, and the arc radius of the second protrusion at the bottom is larger, so that when the copper busbar is removed between the first clip and the second clip, the copper busbar can obtain a greater product retention force and improve the contact reliability; and under the same conditions, the first clip and the second clip have better contact with the copper busbar, which will make the overall contact impedance lower and the temperature rise lower, thereby obtaining higher energy transmission.
[0026] In this embodiment, both the first clamping piece 2 and the second clamping piece 3 are provided with an opening groove 6 , and a stamped spring piece 7 is provided in the opening groove 6 . The stamped spring piece 7 is disposed between the first protruding portion 4 and the second protruding portion 5 .
[0027] Specifically, between the first protrusion and the second protrusion, a plurality of stamped spring sheets are stamped, and the stamped spring sheets have resilience. When the copper bar is inserted, the stamped spring sheets can also contact the copper bar. After a plurality of stamped spring sheets are stamped out on the first clip and the second clip, the overall connection width is narrower, which can reduce the insertion force of the copper bar, and at the same time increase the contact surface between the copper bar and the clips on both sides, so that the overall contact impedance is lower and the temperature rise is lower, thereby obtaining higher energy transmission.
[0028] In this embodiment, the first clamping piece 2 and the second clamping piece 3 are placed in a spring clip 8, and the spring clip 8 is in a "U" shape.
[0029] Specifically, the first clip and the second clip cooperate with each other to form a symmetrical structure. After assembly, the outer layer is assembled with a spring clip, the two clips are clamped in the spring clip, and then they are installed in the outer shell to complete the assembly. The "U"-shaped spring clip is used to make the assembly between the first clip and the second clip more stable, which can prevent the first clip and the second clip from being displaced, resulting in poor contact with the copper busbar.
[0030] In this embodiment, the lower end of the first clip 2 is bent upward and extended to form a first elastic portion 9 , and the lower end of the second clip 3 is bent upward and extended to form a second elastic portion 10 .
[0031] Specifically, the first elastic part and the second elastic part utilize their own squeezing and rebounding effects to make the first clip and the second clip be placed in the spring clip clip more stably.
[0032] In this embodiment, a first fixing portion 11 and a second fixing portion 12 are respectively disposed on the sides of the first elastic portion 9 and the second elastic portion 10 .
[0033] Specifically, fixing holes for fixing are provided on the first fixing portion and the second fixing portion, and the first fixing portion and the second fixing portion are used to fix the entire connector.
[0034] In this embodiment, a first plug-in portion 13 is provided at the end of the first elastic portion 9 opposite to the first fixed portion 11, and a first slot 14 is provided on the inner wall of the shell 1 for use with the first plug-in portion 13; a second plug-in portion 15 is provided at the end of the second elastic portion 10 opposite to the second fixed portion 12, and a second slot 16 is provided parallel to the first slot 14 for use with the second plug-in portion 15.
[0035] Specifically, the outer ends of the shell are designed with openings. When the first clip, the second clip and the shell are assembled, the first clip and the second clip can be inserted into the lower end of the shell, and the first plug-in parts and the second plug-in parts on the two clips are respectively matched with the first slot and the second slot on the shell, so that the first clip and the second clip are fixed in the shell.
[0036] In this embodiment, a clamping groove 17 is disposed at the lower end of each of the first elastic portion 9 and the second elastic portion 10 , and a clamping hook 18 fixedly matched with the clamping groove 17 is disposed at a side of the housing 1 .
[0037] Specifically, after the first clip and the second clip are placed in the housing, the slots on the two clips cooperate with the hooks on the housing so that the hooks are hooked in the slots to prevent the first clip and the second clip from sliding downward and detaching from the housing, making the connection more stable.
[0038] In this embodiment, through holes 19 are formed on both sides of the spring clip 8 , and inwardly inclined abutment portions 20 are formed in the through holes 19 .
[0039] Specifically, the abutting parts in the through holes on both sides of the spring clip abut against the upper edges of the first elastic part and the second elastic part, which can prevent the first clip and the second clip from being over-inserted into the shell, so that the upper ends of the first clip and the second clip are exposed from the upper end of the shell.
[0040] In this embodiment, a clamping portion 21 is provided at the end of the opening of the spring clip 8 extending toward the center.
[0041] Specifically, the clamping portion at the upper end of the spring clip can reduce the opening width of the spring clip, so that after the copper bar is inserted between the first clip and the second clip, it is not easy to move or detach outward.
[0042] In this embodiment, a first baffle 22 and a second baffle 23 are respectively disposed on the sides of the first clamping piece 2 and the second clamping piece 3 .
[0043] Specifically, the first baffle plate and the second baffle plate are arranged opposite to each other, so that after the copper bar is inserted between the first clamping piece and the second clamping piece, it is not easy to shake left and right, so that the contact is more stable.
[0044] The above description is only a preferred embodiment of the present application and is not intended to limit the scope of implementation of the present application. Other principles and basic structures that are the same or similar to those of the present application are within the protection scope of the present application.
Claims
1. A multi-contact busbar connector, characterized in that: The invention comprises a shell (1), wherein a first clamp (2) and a second clamp (3) are inserted into the shell (1), and the first clamp (2) and the second clamp (3) are arranged parallel to each other; wherein the first clamp (2) and the second clamp (3) are respectively provided with an arc-shaped first protrusion (4) and a second protrusion (5); the first protrusion (4) is arranged above the second protrusion (5), and the opening radius of the first protrusion (4) is smaller than the opening radius of the second protrusion (5).
2. A multi-contact busbar connector according to claim 1, characterized in that: The first clamping piece (2) and the second clamping piece (3) are both provided with an open groove (6), a stamped spring sheet (7) is provided in the open groove (6), and the stamped spring sheet (7) is placed between the first protruding portion (4) and the second protruding portion (5).
3. A multi-contact busbar connector according to claim 2, characterized in that: The first clamping piece (2) and the second clamping piece (3) are placed in a spring clip (8), and the spring clip (8) is in a "U" shape.
4. A multi-contact busbar connector according to claim 3, characterized in that: The lower end of the first clamp (2) is bent upward and extended to form a first elastic portion (9), and the lower end of the second clamp (3) is bent upward and extended to form a second elastic portion (10).
5. A multi-contact busbar connector according to claim 4, characterized in that: A first fixing portion (11) and a second fixing portion (12) are respectively provided on the sides of the first elastic portion (9) and the second elastic portion (10).
6. A multi-contact busbar connector according to claim 5, characterized in that: The first elastic portion (9) is provided with a first plug-in portion (13) at the end opposite to the first fixed portion (11), and the inner wall of the housing (1) is provided with a first slot (14) for use with the first plug-in portion (13); the second elastic portion (10) is provided with a second plug-in portion (15) at the end opposite to the second fixed portion (12), and a second slot (16) for use with the second plug-in portion (15) is provided in parallel with the first slot (14).
7. A multi-contact busbar connector according to claim 6, characterized in that: The lower ends of the first elastic part (9) and the second elastic part (10) are both provided with a clamping groove (17), and the side of the housing (1) is provided with a clamping hook (18) fixedly matched with the clamping groove (17).
8. The multi-contact busbar connector according to claim 3, characterized in that: Through holes (19) are provided on both sides of the spring clip (8), and an inwardly inclined abutment portion (20) is provided in the through hole (19).
9. A multi-contact busbar connector according to claim 8, characterized in that: A clamping portion (21) is provided at the end of the opening of the spring clip (8) extending towards the center.
10. The multi-contact busbar connector according to claim 8, characterized in that: A first baffle (22) and a second baffle (23) are respectively provided on the sides of the first clamping piece (2) and the second clamping piece (3).