Iron core shaping revolution mechanism
By designing an iron core plastic surgery revolving mechanism that contains a lifting device, longitudinal mobile module and horizontal mobile module, the problem of complex iron core disassembly operation and complex production and processing steps of existing technologies have been solved, and the automatic winding of the iron core has been realized. Line and arrangement improve production efficiency.
Patent Information
- Application Number
- CN202421190220.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-28
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2034-05-28
AI Technical Summary
The existing iron core plastic shaping fixtures are complex in operation and inefficient when disassembling the connectors, and are prone to damage the core and connectors. The iron core production and processing steps are complicated, resulting in the disorderly arrangement of the iron core.
Designed a iron core plastic surgery, including the lifting device, the first vertical mobile module, the horizontal mobile module, the first clamping device, and the second clamping device. Through the cooperation of these modules Automatic winding and arrangement.
The automatic winding arrangement of the iron core is achieved, the operation process is simplified, the efficiency is improved, the core of the iron core and the connector is avoided, and the problems of the complicated steps of the iron core production and processing are solved.
Smart Images
Figure CN222423463U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of iron core production and processing equipment, and particularly relates to an iron core shaping revolution mechanism. Background Art
[0002] In the production process of electronic equipment, the iron core is an important magnetic component. It, together with the rotor iron core, the air gap between the stator and the rotor, forms the complete magnetic circuit of the motor. There is currently a component that speeds up the production of winding iron cores. It is connected by a connector and an upper iron core and a lower iron core at the upper and lower ends. During the winding process, the copper wire is symmetrically wound on the upper iron core and the lower iron core at the same time, which improves efficiency, speeds up the processing flow and simplifies the procedure. However, after winding, how to separate the upper iron core, the lower iron core and the connector at the same time without damaging the iron core and reusing the connector becomes the main problem. When the traditional iron core shaping jig opening mechanism disassembles the upper iron core and the lower iron core in the connector, it usually has the problems of complex operation, low efficiency and easy damage to the iron core and the connector.
[0003] Traditional jigs often use manual or simple mechanical structures to disassemble the iron core. This method is not only cumbersome to operate, but also easily causes deformation or damage to the iron core, thereby affecting the performance and life of the connector. In addition, in the prior art, the iron cores are stored after being separated and sorted. However, when the iron cores are separated and sorted using the prior art, the iron cores are arranged in a messy manner, and an additional sorting step is required, resulting in a technical problem of complicated iron core production and processing steps. Utility Model Content
[0004] The utility model aims to provide an iron core shaping revolution mechanism, aiming to solve the technical problem of complicated iron core production and processing steps in the prior art.
[0005] To achieve the above-mentioned purpose, an embodiment of the utility model provides a core shaping revolution mechanism, including a lifting device, a first longitudinal moving module, a transverse moving module, a first clamping device and a second clamping device, the lifting device and the second clamping device are arranged opposite to each other, the first longitudinal moving module is fixedly installed on the lifting end of the lifting device, the transverse moving module is fixedly installed on the moving end of the first longitudinal moving module, the first clamping device is fixedly installed on the moving end of the transverse moving module, a plurality of first fixing devices are arranged on the first clamping device, and a plurality of second fixing devices are arranged on the second clamping device, and each of the first fixing devices and each of the second fixing devices are arranged in a one-to-one correspondence.
[0006] Preferably, the first clamping device also includes a second longitudinal movable module, each of the first fixing devices is fixedly installed on the movable end of the second longitudinal movable module, and the first placement seat of the first fixing device is fixedly connected to the second longitudinal movable module body, and each of the first placement seats is respectively arranged one-to-one with each of the second fixing devices.
[0007] Preferably, the first fixing device also includes a support column, a clamping cylinder and a clamping plate, the support column and the clamping cylinder are fixedly mounted on the moving end of the second longitudinal moving module, and the support column is located between the first placement seat and the clamping cylinder, one end of the clamping plate is rotatably connected to the lifting end of the clamping cylinder, the central part of the clamping plate is rotatably connected to the top of the support column, and the other end of the clamping plate extends above the first placement seat.
[0008] Preferably, the second clamping device also includes a mounting frame and a plurality of second placement seats, each of the second fixing devices and each of the second placement seats are fixedly mounted on the mounting frame, and each of the second fixing devices is respectively located above each of the second placement seats, and the movable end of the second fixing device is arranged downward.
[0009] Preferably, the second fixing device includes a clamping device and a pressing plate device, the clamping device is fixedly mounted on the mounting frame, the pressing plate device is fixedly mounted on the moving end of the clamping device, and the pressing plate device is located above the second placement seat.
[0010] Preferably, the pressure plate device includes a mounting plate and a pressure plate, the mounting plate is fixedly mounted on the movable end of the clamping device, the pressure plate is fixedly mounted on the mounting plate, and one end of the pressure plate extends downward to above the second placement seat.
[0011] Preferably, the pressure plate includes a mounting portion, an extension portion and a pressure piece portion, the mounting portion is fixedly mounted on the side of the mounting plate, the two ends of the extension portion are respectively connected to the mounting portion and the pressure piece portion, and the extension portion is arranged perpendicular to the mounting portion, the pressure piece portion is arranged perpendicular to the extension portion, the other end of the pressure piece portion is extended downward, and the pressure piece portion is located above the second placement seat.
[0012] The above one or more technical solutions in the core shaping revolution mechanism provided by the embodiment of the utility model have at least one of the following technical effects:
[0013] The core shaping revolution mechanism in the utility model is assembled by a lifting device, a first longitudinal moving module, a transverse moving module, a first clamping device and a second clamping device, wherein the lifting device and the second clamping device are both fixedly mounted on the equipment, and the lifting device and the second clamping device are arranged relatively to each other, and then the first longitudinal moving module is fixedly mounted on the lifting end of the lifting device, and the moving path of the first longitudinal moving module is arranged perpendicular to the second clamping device, the transverse moving module is fixedly mounted on the moving end of the first longitudinal moving module, and the first clamping device is fixedly mounted on the moving end of the transverse moving module, and the position adjustment of the first clamping device is realized through the mutual cooperation of the lifting device, the first longitudinal moving module and the transverse moving module, so that the first fixing device and the second fixing device on the first clamping device and the second clamping device are arranged corresponding to each other, and the operation During operation, the two connected iron cores are placed on the first fixing device and the second fixing device respectively, the first longitudinal moving module drives the first clamping device to move in the direction away from the second clamping device, so that the connecting line between the two iron cores is stretched straight, the lifting device drives the first clamping device to move downward, so that the connecting line between the two iron cores is in a horizontal state, and then the transverse moving module moves transversely to pull the two ends of the connecting line to be wound around the wire grooves on the two iron cores, and the straight state of the wire makes the connecting line automatically fall into the wire groove when the two iron cores are displaced. After moving transversely for a certain distance, the first longitudinal moving module drives the first clamping device to move in the direction close to the second clamping device, and continues to wind, so that the two iron cores are in an adjacent state, and the winding step is completed. Through the above-mentioned structural setting, the two iron cores can automatically complete the winding arrangement action. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0015] Figure 1 This is a rendering of the core shaping revolution mechanism provided in an embodiment of the utility model.
[0016] Figure 2 This is a rendering of the first fixing device of the core shaping revolution mechanism provided in an embodiment of the utility model.
[0017] Figure 3 This is a rendering of the second fixing device and the second placement seat of the core shaping revolution mechanism provided in an embodiment of the utility model.
[0018] Among them, the reference numerals in the figure are:
[0019] 10—lifting device 20—first longitudinal moving module 30—lateral moving module
[0020] 40 - first clamping device 41 - second longitudinal moving module 42 - first fixing device
[0021] 50 - second clamping device 51 - second fixing device 52 - mounting frame
[0022] 53 - second placement seat 421 - first placement seat 422 - support column
[0023] 423—clamping cylinder 424—clamping plate 511—clamping device
[0024] 512—Pressing plate device 5121—Mounting plate 5122—Pressing plate
[0025] a—installation part b—extension part c—pressing part DETAILED DESCRIPTION
[0026] The following describes the embodiments of the present invention in detail. Figures 1 to 3 , wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the embodiments of the utility model, and should not be construed as limiting the utility model.
[0027] In the description of the embodiments of the present invention, it should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the embodiments of the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0028] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the embodiments of the present utility model, the meaning of "multiple" is two or more, unless otherwise clearly and specifically defined.
[0029] In the embodiments of the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the embodiments of the present invention can be understood according to specific circumstances.
[0030] In one embodiment of the present invention, Figures 1 to 3 As shown, a core shaping revolution mechanism is provided, including a lifting device 10, a first longitudinal moving module 20, a transverse moving module 30, a first clamping device 40 and a second clamping device 50. The lifting device 10 and the second clamping device 50 are arranged opposite to each other. The first longitudinal moving module 20 is fixedly installed on the lifting end of the lifting device 10, the transverse moving module 30 is fixedly installed on the moving end of the first longitudinal moving module 20, and the first clamping device 40 is fixedly installed on the moving end of the transverse moving module 30. A plurality of first fixing devices 42 are arranged on the first clamping device 40, and a plurality of second fixing devices 51 are arranged on the second clamping device 50. Each first fixing device 42 and each second fixing device 51 are arranged in a one-to-one correspondence.
[0031] The core shaping revolution mechanism in the utility model is assembled by a lifting device 10, a first longitudinal moving module 20, a transverse moving module 30, a first clamping device 40 and a second clamping device 50, wherein the lifting device 10 and the second clamping device 50 are both fixedly mounted on the equipment, and the lifting device 10 and the second clamping device 50 are arranged relatively, and then the first longitudinal moving module 20 is fixedly mounted on the lifting end of the lifting device 10, and the moving path of the first longitudinal moving module 20 is perpendicular to the second clamping device 50, the transverse moving module 30 is fixedly mounted on the moving end of the first longitudinal moving module 20, and the first clamping device 40 is fixedly mounted on the moving end of the transverse moving module 30, and the position adjustment of the first clamping device 40 is realized by the mutual cooperation of the lifting device 10, the first longitudinal moving module 20 and the transverse moving module 30, so that the first fixing device 42 and the second clamping device 50 on the first clamping device 40 and the second clamping device 50 are fixedly mounted on the lifting end of the lifting device 10, and the first longitudinal moving module 20 and the second clamping device 50 on ... The two fixing devices 51 are arranged corresponding to each other. During operation, the two connected iron cores are placed on the first fixing device 42 and the second fixing device 51 respectively. The first longitudinal moving module 20 drives the first clamping device 40 to move in a direction away from the second clamping device 50, so that the connecting line between the two iron cores is stretched straight. The lifting device 10 drives the first clamping device 40 to move downward, so that the connecting line between the two iron cores is in a horizontal state. Then the transverse moving module 30 moves transversely to pull the two ends of the connecting line around the wire grooves on the two iron cores for winding. Through the stretched state of the line, when the two iron cores are dislocated, the connecting line automatically falls into the wire groove. After moving transversely for a certain distance, the first longitudinal moving module drives the first clamping device 40 to move in a direction close to the second clamping device 50, and continues to wind, so that the two iron cores are in an adjacent state, and the winding step is completed. Through the above-mentioned structural setting, the two iron cores can automatically complete the winding arrangement action.
[0032] In another embodiment of the present invention, Figures 1-2 As shown, the first clamping device 40 also includes a second longitudinal movable module 41, each first fixing device 42 is fixedly installed on the movable end of the second longitudinal movable module 41, and the first placement seat 421 of the first fixing device 42 is fixedly connected to the second longitudinal movable module 41 body, each first placement seat 421 is respectively arranged in a one-to-one correspondence with each second fixing device 51, and the second longitudinal movable module 41 can realize opening and disconnecting with the first fixing device 42 to realize the clamping and fixing of the iron core.
[0033] In another embodiment of the present invention, Figures 1-2As shown, the first fixing device 42 also includes a support column 422, a clamping cylinder 423 and a clamping plate 424. The support column 422 and the clamping cylinder 423 are fixedly installed on the moving end of the second longitudinal moving module 41, and the support column 422 is located between the first placement seat 421 and the clamping cylinder 423. One end of the clamping plate 424 is rotatably connected to the lifting end of the clamping cylinder 423, and the central part of the clamping plate 424 is rotatably connected to the top of the support column 422, and the other end of the clamping plate 424 extends to the first placement seat 421. At the top, the clamping cylinder 423 pushes one end of the clamping plate 424 to swing up and down, and at the same time, the clamping plate 424 is rotationally connected to the support column 422, so that the clamping cylinder 423 pushes the clamping plate 424 to rotate around the rotation connection point, while driving one end of the clamping plate 424 to swing up and down, the other end of the clamping plate 424 swings in the opposite direction relatively, so that the clamping cylinder 423 pushes the clamping plate 424 and the first placement seat 421 to be clamped, thereby fixing the iron core placed on the first placement seat 421.
[0034] In another embodiment of the present invention, Figure 1 and Figure 3 As shown, the second clamping device 50 also includes a mounting frame 52 and a plurality of second placement seats 53, each second fixing device 51 and each second placement seat 53 are fixedly mounted on the mounting frame 52, and each second fixing device 51 is respectively located above each second placement seat 53, the movable end of the second fixing device 51 is set downward, the iron core is placed on the second placement seat 53, and the second clamping device 50 clamps the iron core placed on the second placement seat 53 to cooperate.
[0035] In another embodiment of the present invention, Figure 1 and Figure 3 As shown, the second fixing device 51 includes a clamping device 511 and a pressure plate device 512. The clamping device 511 is used to fix and loosen the iron core by the second fixing device 51. The pressure plate device 512 is used to cooperate with the second placement seat 53 to clamp the iron core. The clamping device 511 is fixedly installed on the mounting frame 52, and the pressure plate device 512 is fixedly installed on the moving end of the clamping device 511. The pressure plate device 512 is located above the second placement seat 53. The clamping device 511 drives the pressure plate device 512 to move up and down to ensure that the iron core is fixed on the second placement seat 53.
[0036] In another embodiment of the present invention, Figure 1 and Figure 3As shown, the pressure plate device 512 includes a mounting plate 5121 and a pressure plate 5122. A mounting groove is set on the mounting plate 5121 for fixed installation of the pressure plate 5122. The mounting plate 5121 is fixedly installed on the movable end of the clamping device 511. The pressure plate 5122 is fixedly installed on the mounting plate 5121, and one end of the pressure plate 5122 extends downward to above the second placement seat 53. The pressure plate 5122 extends in a direction to the top of the second placement seat 53, which can realize precise fixation of the iron core.
[0037] In another embodiment of the present invention, Figure 1 and Figure 3 As shown, the pressure plate 5122 includes a mounting portion a, an extension portion b and a pressing portion c. The extension portion b is used for staggered extension so that the placement point of the iron core can protrude outward as much as possible. The mounting portion a is fixedly installed on the side of the mounting plate 5121, and the two ends of the extension portion b are respectively connected to the mounting portion a and the pressing portion c, and the extension portion b is arranged perpendicular to the mounting portion a, and the pressing portion c is arranged perpendicular to the extension portion b. The other end of the pressing portion c is extended downward, and the pressing portion c is located above the second placement seat 53. Through the combination of the mounting portion a, the extension portion b and the pressing portion c, under the outward extension of the extension portion b, the pressing portion c of the pressure plate 5122 corresponds to the second placement seat 53, fixing the iron core, and the outward protruding iron core placement position is convenient for the placement and winding of the iron core.
[0038] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A core shaping revolution mechanism, characterized in that: The invention comprises a lifting device, a first longitudinal movable module, a transverse movable module, a first clamping device and a second clamping device. The lifting device and the second clamping device are arranged opposite to each other. The first longitudinal movable module is fixedly installed on the lifting end of the lifting device, the transverse movable module is fixedly installed on the movable end of the first longitudinal movable module, the first clamping device is fixedly installed on the movable end of the transverse movable module, a plurality of first fixing devices are arranged on the first clamping device, a plurality of second fixing devices are arranged on the second clamping device, and each of the first fixing devices and each of the second fixing devices are arranged in one-to-one correspondence.
2. The core shaping revolution mechanism according to claim 1, characterized in that: The first clamping device also includes a second longitudinal movable module, each of the first fixing devices is fixedly installed on the movable end of the second longitudinal movable module, and the first placement seat of the first fixing device is fixedly connected to the second longitudinal movable module body, and each of the first placement seats is respectively arranged one-to-one with each of the second fixing devices.
3. The core shaping revolution mechanism according to claim 2, characterized in that: The first fixing device also includes a support column, a clamping cylinder and a clamping plate, the support column and the clamping cylinder are fixedly mounted on the moving end of the second longitudinal moving module, and the support column is located between the first placement seat and the clamping cylinder, one end of the clamping plate is rotatably connected to the lifting end of the clamping cylinder, the central part of the clamping plate is rotatably connected to the top of the support column, and the other end of the clamping plate extends above the first placement seat.
4. The core shaping revolution mechanism according to claim 1, characterized in that: The second clamping device also includes a mounting frame and a plurality of second placement seats, each of the second fixing devices and each of the second placement seats are fixedly mounted on the mounting frame, and each of the second fixing devices is respectively located above each of the second placement seats, and the movable end of the second fixing device is arranged downward.
5. The core shaping revolution mechanism according to claim 4, characterized in that: The second fixing device includes a clamping device and a pressing plate device, the clamping device is fixedly mounted on the mounting frame, the pressing plate device is fixedly mounted on the moving end of the clamping device, and the pressing plate device is located above the second placement seat.
6. The core shaping revolution mechanism according to claim 5, characterized in that: The pressing plate device comprises a mounting plate and a pressing plate, wherein the mounting plate is fixedly mounted on the moving end of the clamping device, the pressing plate is fixedly mounted on the mounting plate, and one end of the pressing plate extends downward to above the second placement seat.
7. The core shaping revolution mechanism according to claim 6, characterized in that: The pressing plate includes a mounting portion, an extension portion and a pressing portion, the mounting portion is fixedly mounted on the side of the mounting plate, the two ends of the extension portion are respectively connected to the mounting portion and the pressing portion, and the extension portion is arranged perpendicular to the mounting portion, the pressing portion is arranged perpendicular to the extension portion, the other end of the pressing portion is extended downward, and the pressing portion is located above the second placement seat.