Flaking machine with self-cleaning function

Abstract

The utility model discloses a flaker with a self-cleaning function, and relates to the technical field of flakers. The device comprises a flaker, the front side of the flaker is provided with a pushing assembly for pulling a material suction end to move, the outer side of the flaker is provided with a filtering assembly for separating crushed materials, and the top of the flaker is provided with a material blowing assembly for blowing off the crushed materials. The two-way screw is driven by the second motor to rotate, so that the sliding block drives the material suction cover to move left and right in the flaker, a small part of crushed aggregates dispersed in the material suction cover are sucked, cleaned and conveyed to the filtering assembly, the sucked crushed aggregates are temporarily stored through the filtering box, air flow is blown to the material blowing assembly, and the crushed aggregates are conveyed to the flaker through the material blowing assembly. After the batch of products are processed, crushed materials are discharged to the material scraping plate through the guide plate, air flow is blown to the position above the cooling cylinder through the material blowing cover, in the process that the material scraping plate makes contact with materials on the surface of the cooling cylinder, the fallen crushed materials are blown back by the air flow to fall down towards the material scraping plate, and the scattered crushed materials are reduced.

Description

Technical Field

[0001] The utility model relates to the technical field of flakers, in particular to a flaker with a self-cleaning function. Background Art

[0002] The flaker is used to convert liquid products of chemical production into solid products in the form of small flakes. The molten liquid contacts the cooled drum to form a film on the surface of the drum. The film cools, crystallizes and adheres to the outer surface of the drum. It is scraped off by a scraper during the rotation process to obtain a flake product. The Chinese patent with publication number CN217699082U discloses a flaker, which includes a bracket, a flaker device and a scraper assembly matched with the flaker device. The flaker device and the scraper assembly are both arranged on the bracket. The scraper assembly includes a first scraper and a connecting plate.

[0003] With respect to the disclosed technology, during the use of the flaker, the scraper contacts and collides with the material film, and the material film breaks and flies everywhere. A small amount of broken materials falls into the flaker, which needs to be cleaned up in time to prevent affecting the use of the machine and causing material loss. There are defects in its use. Utility Model Content

[0004] In order to solve the above problems, the utility model provides a flaker with a self-cleaning function.

[0005] In order to achieve the above-mentioned purpose, the utility model specifically adopts the following technical scheme: a flaker with a self-cleaning function, comprising a flaker, a cooling cylinder for solidifying material is rotatably installed inside the flaker, a rotating component for driving the cooling cylinder to rotate is arranged on the outside of the flaker, a scraper plate for scraping off material is arranged inside the flaker, a pushing component for pulling the suction end to move is arranged on the front side of the flaker, a filtering component for separating crushed material is arranged on the outside of the flaker, and a blowing component for blowing off crushed material is arranged on the top of the flaker.

[0006] The flaker comprises a frame, a material storage tank is placed inside the frame, a material conveying pipe is inlaid and installed on the rear side of the frame, and a control console is arranged on one side of the frame.

[0007] The cooling cylinder comprises a cylinder body, the cylinder body is rotatably mounted inside the flaker, a rotating joint is rotatably mounted inside the cylinder body, an inner cylinder is fixedly mounted on one side of the rotating joint, and an air delivery pipe is fixedly connected to the other side of the rotating joint;

[0008] The rotating assembly includes a first motor, which is fixedly installed on one side of the flaker, a driving wheel is fixedly connected to the output end of the first motor, a driven wheel is fixedly sleeved on one end of the cylinder, and the driving wheel and the driven wheel are meshingly connected.

[0009] The scraper plate includes a scraper plate and a sleeve plate. The sleeve plate is fixedly installed on one side of the flaker. Bolts are rotatably installed inside the sleeve plate. A connecting block is threadedly installed on the surface of the bolt, and the connecting block is connected to one side of the scraper plate.

[0010] The pushing assembly includes a sliding sleeve, a sliding sleeve is fixedly installed on the front side of the flaking machine, a second motor is fixedly installed on one end of the sliding sleeve, an output end of the second motor passes through the surface of the sliding sleeve and is fixedly connected to a bidirectional screw, a sliding block is threadedly installed on the surface of the bidirectional screw, a suction hood is fixedly installed on the rear side of the sliding block, and a suction pipe is fixedly connected to one side of the suction hood.

[0011] The filter assembly includes a filter box, a filter box is fixedly installed on one side of the flaker, a guide plate is fixedly installed on the front side of the filter box, a box door is hingedly installed on the front side of the filter box, a fan is fixedly installed on the top of the filter box, a filter tube is fixedly connected to the input end of the fan, and the free end of the filter tube is connected to the top of the filter box, and a filter screen is arranged at the connection point.

[0012] The blowing assembly comprises a blowing hood, which is fixedly mounted on the inner top of the flaker, a grille is fixedly connected to the front side of the blowing hood, a valve is fixedly connected to the top of the blowing hood, and air supply pipes are fixedly connected to both ends of the valve.

[0013] The beneficial effects of the utility model are as follows:

[0014] The utility model drives the bidirectional screw to rotate through the second motor, so that the slider drives the suction cover to move left and right inside the flaker, sucks and cleans a small part of the fragments dispersed therein, and transports them to the filter component to complete the internal self-cleaning process, temporarily stores the sucked fragments through the filter box, and blows air to the blowing component. After the batch of products is processed, the fragments are discharged from the guide plate to the scraper plate, and the air is blown to the top of the cooling cylinder through the blowing cover. In the process of the scraper plate contacting with the material on the surface of the cooling cylinder, the flying fragments are blown back to the scraper plate by the air flow to fall, thereby reducing the scattered fragments. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic diagram of the three-dimensional structure of the utility model from the first perspective;

[0016] Figure 2 This is a schematic diagram of the three-dimensional structure of the utility model from a second viewing angle;

[0017] Figure 3 It is a schematic diagram of the internal structure of the utility model;

[0018] Figure 4 It is a first partial cross-sectional schematic diagram of the utility model;

[0019] Figure 5 It is a second partial sectional schematic diagram of the utility model.

[0020] Reference numerals: 1, flaker; 101, frame; 102, storage tank; 103, feed pipe; 2, cooling cylinder; 201, cylinder; 202, rotating joint; 203, inner cylinder; 204, air pipe; 3, rotating assembly; 301, first motor; 302, driving wheel; 303, driven wheel; 4, scraper; 401, scraper; 402, sleeve; 403, bolt; 404, connecting block ; 5. Pushing assembly; 501. Sliding sleeve; 502. Second motor; 503. Bidirectional screw; 504. Sliding block; 505. Suction hood; 506. Suction pipe; 6. Filter assembly; 601. Filter box; 602. Guide plate; 603. Box door; 604. Fan; 605. Filter pipe; 7. Blowing assembly; 701. Blowing hood; 702. Grille; 703. Valve; 704. Air supply pipe. DETAILED DESCRIPTION

[0021] In order to make the purpose, technical solution and advantages of the embodiments of the present utility model clearer, the technical solution in the embodiments of the present utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the present utility model.

[0022] like Figure 1-Figure 5 As shown, a flaker with a self-cleaning function comprises a flaker 1, a cooling cylinder 2 for solidifying materials is rotatably installed inside the flaker 1, a rotating assembly 3 for driving the cooling cylinder 2 to rotate is arranged on the outside of the flaker 1, a scraper 4 for scraping materials is arranged inside the flaker 1, a pushing assembly 5 for pulling the suction end to move is arranged on the front side of the flaker 1, a filtering assembly 6 for separating broken materials is arranged on the outside of the flaker 1, and a blowing assembly 7 for blowing broken materials is arranged on the top of the flaker 1; specifically, the cooling cylinder 2 is driven to rotate by the rotating assembly 3, and the molten material inside the flaker 1 contacts with the cooling cylinder 2, solidifies and adheres to the cooling cylinder 2, and the molten material inside the flaker 1 contacts with the cooling cylinder 2, and solidifies and adheres to the cooling cylinder 2. The surface of the cooling cylinder 2 is scraped off by the contact of the scraper plate 4 with the rotation of the cooling cylinder 2 to obtain a flaky product. The suction end is driven by the pushing component 5 to move left and right inside the flaker 1 to remove and clean a small part of the scattered fragments and transport them to the filtering component 6. The removed fragments are temporarily stored by the filtering component 6 and blown to the blowing component 7. After the batch of products is processed, the fragments are discharged onto the scraper plate 4. The blowing component 7 blows air flow to the top of the cooling cylinder 2. The scraper plate 4 contacts the material on the surface of the cooling cylinder 2, and the flying fragments are blown back to the scraper plate 4 by the air flow to reduce the scattered fragments.

[0023] The flaker 1 comprises a frame 101 , a material storage tank 102 is placed inside the frame 101 , a material conveying pipe 103 is embedded and installed on the rear side of the frame 101 , and a control console is arranged on one side of the frame 101 .

[0024] The cooling cylinder 2 includes a cylinder body 201, the cylinder body 201 is rotatably installed inside the flaker 1, a rotary joint 202 is rotatably installed inside the cylinder body 201, an inner cylinder 203 is fixedly installed on one side of the rotary joint 202, and a gas delivery pipe 204 is fixedly connected to the other side of the rotary joint 202;

[0025] The rotating assembly 3 includes a first motor 301, and the first motor 301 is fixedly installed on one side of the flaker 1. The output end of the first motor 301 is fixedly connected to a driving wheel 302. A driven wheel 303 is fixedly mounted on one end of the cylinder 201, and the driving wheel 302 and the driven wheel 303 are meshingly connected. Specifically, by connecting the cold air equipment to the air pipe 204, cold air is transported to the interlayer between the inner cylinder 203 and the cylinder 201, and the material in contact with the outside of the cylinder 201 is cooled. The driving wheel 302 is driven to rotate by the first motor 301, and the cylinder 201 is driven to rotate through conduction by the driven wheel 303, so that the material on the surface of the cylinder 201 is scraped off by the scraper plate 4.

[0026] The scraper plate 4 includes a scraper plate 401 and a sleeve plate 402. The sleeve plate 402 is fixedly installed on one side of the flaker 1. A bolt 403 is rotatably installed inside the sleeve plate 402. A connecting block 404 is threadedly installed on the surface of the bolt 403, and the connecting block 404 is connected to one side of the scraper plate 401. Specifically, the connecting block 404 is driven to slide inside the sleeve plate 402 by rotating the bolt 403, so that the connecting block 404 drives the scraper plate 401 to slide, ensuring that the scraper plate 401 is in contact with the surface of the cylinder 201, and the solidified material on the surface of the cylinder 201 is scraped off by the scraper plate 401.

[0027] The pushing component 5 includes a sleeve 501, which is fixedly installed on the front side of the flaker 1, and a second motor 502 is fixedly installed on one end of the sleeve 501, and an output end of the second motor 502 passes through the surface of the sleeve 501 and is fixedly connected to a bidirectional screw 503, a slider 504 is threadedly installed on the surface of the bidirectional screw 503, a suction cover 505 is fixedly installed on the rear side of the slider 504, and a suction pipe 506 is fixedly connected to one side of the suction cover 505; specifically, the bidirectional screw 503 is driven to rotate by the second motor 502, and the bidirectional screw 503 drives the slider 504 to slide inside the sleeve 501, thereby adjusting the position of the suction cover 505, and the crushed materials falling from the inside of the flaker 1 to the front side of the cooling cylinder 2 are sucked and transported to the filtering component 6 through the suction pipe 506.

[0028] The filter assembly 6 includes a filter box 601, a filter box 601 is fixedly installed on one side of the flaker 1, a guide plate 602 is fixedly installed on the front side of the filter box 601, a box door 603 is hingedly installed on the front side of the filter box 601, a fan 604 is fixedly installed on the top of the filter box 601, a filter tube 605 is fixedly connected to the input end of the fan 604, and the free end of the filter tube 605 is connected to the top of the filter box 601, a filter screen is provided at the connection point, and the free end of the suction pipe 506 is connected to the bottom of the filter box 601; specifically, the crushed material is filtered by the filter screen in the filter box 601 so that it is retained in the filter box 601, and the box door 603 can be opened to discharge the crushed material from the guide plate 602 and send it to the scraper plate 4, and the air flow is driven by the fan 604 to draw the crushed material into the filter assembly 6 from the pushing assembly 5, and the air flow is transported to the blowing assembly 7.

[0029] The blowing assembly 7 includes a blowing hood 701, the blowing hood 701 is fixedly installed on the inner top of the flaker 1, a grille 702 is fixedly connected to the front side of the blowing hood 701, a valve 703 is fixedly connected to the top of the blowing hood 701, both ends of the valve 703 are fixedly connected to an air supply pipe 704, and the free end of the air supply pipe 704 is connected to the output end of the fan 604; specifically, the blowing hood 701 blows air to the top of the cylinder 201, and the flying debris in the scraping process is blown to the scraper plate 4 to reduce the scattered debris, and the flow rate of the air flow delivered at the air supply pipe 704 is controlled by the valve 703.

[0030] In summary, when the utility model is used, the staff transports the molten material from the material delivery pipe 103 to the storage tank 102, so that it contacts the surface of the cylinder 201, connects the cooling device to the air delivery pipe 204, and transports the cold air to the interlayer between the inner cylinder 203 and the cylinder 201 to cool the material on the surface of the cylinder 201, fits the scraper 401 with the cylinder 201, and starts the first motor 301 to drive the driving wheel 302 to rotate, so that the cylinder 201 rotates, and the material on its surface is scraped off by the scraper 401, and at the same time starts the fan 604 to drive the air flow, and relies on the suction cover 505 to blow the material inside the frame 101. The crushed materials that fall to the front side of the cooling cylinder 2 are sucked into the suction pipe 506, and the second motor 502 drives the sliding sleeve 501 to rotate, so that the suction cover 505 moves left and right, and the crushed materials are fully cleaned. The crushed materials are transported to the filter box 601, filtered by the filter screen, and the crushed materials are retained in the filter box 601. The air flow passes through the air supply pipe 704 to the blowing cover 701, and the air flow is blown to the top of the cylinder 201, and the crushed materials that fly during the scraping process are blown to the scraper plate 4 to fall, thereby reducing the scattered crushed materials. After the batch of products is processed, the box door 603 is opened to discharge the crushed materials from the guide plate 602 and send them to the scraper plate 4.

Claims

1. Flaking machine with self-cleaning function, characterized in that: The invention comprises a flaker (1), wherein a cooling cylinder (2) for solidifying materials is rotatably installed inside the flaker (1), a rotating assembly (3) for driving the cooling cylinder (2) to rotate is arranged on the outside of the flaker (1), a scraper plate (4) for scraping off materials is arranged inside the flaker (1), a pushing assembly (5) for pulling the suction end to move is arranged on the front side of the flaker (1), a filtering assembly (6) for separating broken materials is arranged on the outside of the flaker (1), and a blowing assembly (7) for blowing off broken materials is arranged on the top of the flaker (1).

2. The flaker with self-cleaning function according to claim 1, characterized in that: The flaker (1) comprises a frame (101), a material storage trough (102) is placed inside the frame (101), a material conveying pipe (103) is embedded and installed on the rear side of the frame (101), and a control console is arranged on one side of the frame (101).

3. The flaker with self-cleaning function according to claim 1, characterized in that: The cooling cylinder (2) comprises a cylinder body (201), the cylinder body (201) is rotatably mounted inside the flaker (1), a rotating joint (202) is rotatably mounted inside the cylinder body (201), an inner cylinder (203) is fixedly mounted on one side of the rotating joint (202), and an air delivery pipe (204) is fixedly connected to the other side of the rotating joint (202); The rotating assembly (3) comprises a first motor (301), and the first motor (301) is fixedly mounted on one side of the flaker (1); a driving wheel (302) is fixedly connected to the output end of the first motor (301); a driven wheel (303) is fixedly sleeved and mounted on one end of the cylinder (201), and the driving wheel (302) and the driven wheel (303) are arranged in meshing connection.

4. The flaker with self-cleaning function according to claim 1, characterized in that: The scraper plate (4) comprises a scraper plate (401) and a sleeve plate (402); the sleeve plate (402) is fixedly mounted on one side of the flaker (1); a bolt (403) is rotatably mounted inside the sleeve plate (402); a connecting block (404) is threadedly mounted on the surface of the bolt (403); and the connecting block (404) is connected to one side of the scraper plate (401).

5. The flaker with self-cleaning function according to claim 1, characterized in that: The pushing assembly (5) comprises a sliding sleeve (501), the sliding sleeve (501) is fixedly installed on the front side of the flaking machine (1), a second motor (502) is fixedly installed on one end of the sliding sleeve (501), an output end of the second motor (502) passes through the surface of the sliding sleeve (501) and is fixedly connected to a bidirectional screw (503), a slider (504) is threadedly installed on the surface of the bidirectional screw (503), a suction hood (505) is fixedly installed on the rear side of the slider (504), and a suction pipe (506) is fixedly connected to one side of the suction hood (505).

6. The flaker with self-cleaning function according to claim 1, characterized in that: The filter assembly (6) comprises a filter box (601), the filter box (601) is fixedly mounted on one side of the flaker (1), a guide plate (602) is fixedly mounted on the front side of the filter box (601), a box door (603) is hingedly mounted on the front side of the filter box (601), a fan (604) is fixedly mounted on the top of the filter box (601), a filter tube (605) is fixedly connected to the input end of the fan (604), and the free end of the filter tube (605) is connected to the top of the filter box (601), and a filter screen is provided at the connection point.

7. The flaker with self-cleaning function according to claim 1, characterized in that: The blowing assembly (7) comprises a blowing hood (701), the blowing hood (701) is fixedly installed on the inner top of the flaker (1), the front side of the blowing hood (701) is fixedly connected to a grille (702), the top of the blowing hood (701) is fixedly connected to a valve (703), and both ends of the valve (703) are fixedly connected to air supply pipes (704).

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