Oil injection device used before aluminum foil coiling
By designing a fuel injection device for aluminum foil before rolling, the problems of uneven oil injection, excessive oil film and environmental pollution in the prior art are solved, and uniform spraying and automatic oil removal of the aluminum foil surface are achieved, thereby improving the harvesting Volume quality and resource utilization efficiency.
Patent Information
- Application Number
- CN202421050873.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-14
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2034-05-14
AI Technical Summary
During the injection process of existing aluminum foil coilers, there are problems such as uneven oil mist, excessive oil film, pollution of the environment and oil loss.
Design an oil injection device based on aluminum foil before rolling, including a frame, a rotary frame and an injector. By setting at least two rotary frames to spray on both sides of the aluminum foil, the slope and vibration of the surface of the aluminum foil are automatically removed. , and adjust the injection angle of the injector through the control components to ensure the uniform oil film.
The spray area on the lower surface of the aluminum foil is improved, and the excess oil is automatically removed, ensuring the uniform oil film, reducing the loss of oil and environmental pollution, and improving the coiling quality of aluminum foil.
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Figure CN222428349U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of oil spraying before aluminum foil is rolled, in particular to an oil spraying device before aluminum foil is rolled. Background Art
[0002] During the aluminum straightening production process, when the aluminum material is rolled to a certain thickness, it is formed into a plate-shaped aluminum foil. The surface roughness of the aluminum foil is low and its surface is smooth. After the aluminum foil is cleaned, when the plate-shaped aluminum foil is subsequently rolled on a coiling machine, the surface of the aluminum foil strip loses the protection of the oil film after the cleaning process. During the coiling process, it is easy for the layers to rub against each other, causing lateral scratches on the plate surface, affecting the plate surface quality, and easily causing product quality to be unqualified.
[0003] In addition, the existing aluminum foil winding machines often spray oil on the surfaces of the upper and lower aluminum foils, but such operation has the following problems: the oil sprayer that sprays oil on the surface of the upper aluminum foil sprays oil upward, and the scattered oil mist will fall on the surface of the lower aluminum foil, causing the oil film on the surface of the lower aluminum foil to be too thick, which is not conducive to the winding of the aluminum foil; further, the oil mist is adsorbed on the surface of the oil sprayer and gradually condenses into oil droplets, which will fall on the surface of the lower aluminum foil, causing an uneven oil film on the surface of the lower aluminum foil; the oil mist will also scatter to the outside of the winding machine, which not only pollutes the environment but also causes oil loss. Utility Model Content
[0004] The utility model aims to provide an oil spraying device based on aluminum foil before rolling, which can solve the problems raised by the above-mentioned background technology in view of the shortcomings of the prior art.
[0005] The technical solution of the utility model is achieved in this way:
[0006] The utility model provides an oil spraying device based on aluminum foil before rolling, comprising a frame and at least two groups of rotating frames rotatably arranged in the frame, the frame is provided with a channel for the aluminum foil to pass through; the rotating frame is opposite to the lower surface of the aluminum foil; a plurality of oil sprayers are arranged on the rotating frame, a main conveying pipe connected with the oil sprayer is arranged on the frame, and a control component for controlling the synchronous movement of the two groups of rotating frames is arranged on the frame.
[0007] In some technical schemes of the utility model, the control component includes two racks arranged in pairs, and the two racks are slidably arranged on the side wall of the frame with the rotating frame as the symmetry axis. Driven gears are provided on the rotating axes of the two sets of rotating frames, and any rack is meshed with any driven gear; a driving motor is provided on the frame, and an active gear meshed with the two racks is provided on the output end of the driving motor.
[0008] In some technical solutions of the utility model, the fuel injector includes a fuel injection pipe and a nozzle, the fuel injection pipe is connected to the nozzle, and the fuel injection pipe is connected to the main delivery pipe.
[0009] In some technical solutions of the utility model, a solenoid valve is provided between the fuel injection pipe and the spray head.
[0010] In some technical solutions of the utility model, a receiving groove is provided in the frame, an oil drain pipe is provided on the bottom of the receiving groove, and a collecting box connected to the oil drain pipe is provided on the frame.
[0011] In some technical solutions of the utility model, ventilation holes are provided on both sides of the frame, negative pressure equipment is provided in the ventilation holes, an exhaust pipe is provided at the output end of the negative pressure equipment, and an adsorption layer is provided in the output port of the exhaust pipe.
[0012] In some technical solutions of the utility model, an oil sweeping roller is rotatably provided at the output port of the channel located on the frame.
[0013] Compared with the prior art, the embodiments of the present invention have at least the following advantages or beneficial effects:
[0014] At least two rotating racks equipped with oil injectors are provided, and the two rotating racks spray the two sides of the U-shaped aluminum foil on the two sides of the aluminum foil in a freely bent state, respectively, so as to increase the spraying area of the lower surface of the aluminum foil by the structure; in this way, during spraying, excess oil will automatically slide down along the surface of the aluminum foil with a certain slope, and detach from the lower surface of the aluminum foil under the action of the aluminum foil roll in a vibrating state, so as to automatically remove the excess oil, and the two rotating racks equipped with oil injectors can be driven by the control component, and the oil injection angles of the oil injectors can be staggered, so as to increase the oil injection density of the oil injector on one end of the aluminum foil, thereby improving the oil injection effect, or the two rotating racks in the above structure can move synchronously and spray in small doses, so as to ensure that the oil sprayed on the aluminum foil is uniform, so as to avoid the problem that a large amount of oil is sprayed at one time and then slides down on the aluminum foil, resulting in excessive oil attached to some areas of the aluminum foil, and dripping everywhere. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for use in the embodiments will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the utility model and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying creative work.
[0016] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;
[0017] Figure 2 It is a schematic diagram of the internal structure of the utility model;
[0018] Figure 3 It is a side cross-sectional combined schematic diagram of the utility model;
[0019] Figure 4 This is a schematic diagram of the combined structure of the rotating frame and the driving gear in the utility model;
[0020] Figure 5 It is a schematic diagram of the installation structure of the fuel injector and the rotating frame in the utility model.
[0021] Icons: 1. Cover; 2. Oil spray box; 3. Channel; 4. Vent; 5. Aluminum foil; 6. Receiving trough; 7. Collecting box; 8. Negative pressure equipment; 9. Exhaust duct; 10. Adsorption layer; 11. Rotating frame; 12. Sliding sleeve; 13. Nozzle; 14. Solenoid valve; 15. Oil spray pipe; 16. Main delivery pipe; 16. Rack; 17. Driven gear; 18. Driving gear; 19. Frame; 20. Oil sweeping roller. DETAILED DESCRIPTION
[0022] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Generally, the components of the embodiments of the utility model described and shown in the drawings here can be arranged and designed in various different configurations.
[0023] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the present invention to be protected, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0024] Example 1
[0025] Please refer to Figure 1-Figure 5 shown.
[0026] The utility model provides an oil spraying device based on the aluminum foil 5 before rolling, such as Figure 1 , Figure 2 , Figure 3 shown.
[0027] It includes a frame 19 and at least two groups of rotating frames 11 rotatably arranged in the frame 19, the frame 19 is provided with a channel 3 for the aluminum foil 5 to pass through; the rotating frames 11 are opposite to the lower surface of the aluminum foil 5; a plurality of oil injectors are arranged on the rotating frames 11, the frame 19 is provided with a main conveying pipe 16 connected to the oil injectors, and the frame 19 is provided with a control component for controlling the synchronous movement of the two groups of rotating frames 11. The oil spraying device for rolling the aluminum foil 5 provided in the present technical solution mainly solves the problem that when the oil spraying device in the prior art sprays the aluminum foil 5, the oil sprayer spraying oil on the surface of the upper aluminum foil 5 sprays oil upward, and the scattered oil mist will fall on the surface of the lower aluminum foil 5, causing the oil film on the surface of the lower aluminum foil 5 to be too thick, which is not conducive to the winding of the aluminum foil 5; furthermore, the oil mist is adsorbed on the surface of the oil sprayer and gradually condenses into oil droplets, which will fall on the surface of the lower aluminum foil 5, causing the oil film on the surface of the lower aluminum foil 5 to be uneven; in order to solve the above, the present technical solution will be provided with a spraying device in a closed space on the frame 19 The oil tank body 2 is open at the top of the oil spray tank body 2, and a cover body 1 is provided on the top of the oil spray tank body 2. A channel 3 for the movement of the aluminum foil 5 is left between the cover body 1 and the oil spray tank body 2, and the aluminum foil 5 is in a free bending state in the frame 19, and the gap between the cover body 1 and the oil spray tank body 2 is adjustable, and a screw is set at the corner of the oil spray tank body 2 by rotating a nut, the screw is threadedly connected with the nut, and the screw and the cover body 1 are formed by welding. When the existing aluminum foil 5 is rolled up, a considerable portion of the aluminum foil 5 between the winder and the juicer is in a free bending state; and the aluminum foil 5 is pressed Driven by the machine, different degrees of shaking will occur in the air, and these factors will also affect the oil spraying effect of the oil spraying device on the aluminum foil 5; in order to avoid the above factors affecting the oil spraying effect of the aluminum foil 5, the present device is provided with at least two rotating racks 11 equipped with oil sprayers, and the two rotating racks 11 spray the two sides of the U-shaped aluminum foil 5 on the two sides of the aluminum foil 5 in a freely bent state, respectively, so as to increase the spraying area of the lower surface of the aluminum foil 5 by this structure; in this way, when spraying, the excess oil will automatically slide down along the surface of the aluminum foil 5 with a certain slope, and will be taken off under the action of the aluminum foil 5 roll in a vibrating state. The two rotating racks 11 equipped with the fuel injectors can be staggered under the drive of the control component to increase the fuel injection density of the fuel injectors on one end of the aluminum foil 5, thereby improving the fuel injection effect. Alternatively, the two rotating racks 11 in the above structure can move synchronously and spray in small doses to ensure that the oil sprayed on the aluminum foil 5 is uniform, thereby avoiding the problem of more oil being sprayed at one time and sliding on the aluminum foil 5, resulting in too much oil adhering to a part of the aluminum foil 5, and dripping everywhere.
[0028] Preferably, the device is installed between the rolling mill and the coiler.
[0029] In some technical schemes of the utility model, the control component includes two racks 16 arranged in pairs, and the two racks 16 are slidably arranged on the side wall of the frame 19 with the rotating frame 11 as the symmetry axis. A driven gear 17 is provided on the rotating shaft of the two sets of rotating frames 11, and any rack 16 is meshed with any driven gear 17; a driving motor is provided on the frame 19, and a driving gear 18 meshing with the two racks 16 is provided on the output end of the driving motor. A guide groove is provided on the side wall of the frame 19 with the rotating frame 11 as the symmetry axis. The cross section of the guide groove is in the shape of a dovetail groove. A guide bar adapted to the guide groove is provided on the rack 16, so that the movement of the guide bar can be guided while preventing the rack 16 from detaching from the frame 19 to affect the normal operation of the device. A rack 16 and a driven gear 17 are meshed with each other. The driving motor is installed on the frame 19 through the mounting frame. In this way, the rack 16 can be driven by the driving gear 18 to make reciprocating motion in the horizontal direction on the frame 19, driving the driven gear 17 meshed with the corresponding rack 16 to rotate, and then the rotating frame 11 connected to the driven gear 17 is driven to drive the injector to swing in the frame 19, and then the injection angle of the injector is changed, and the aluminum foil 5 is sprayed back and forth in small doses, so as to improve the injection effect of the aluminum foil 5, and avoid the problem of excessive oil attached to the aluminum foil 5 after spraying more oil at one time, resulting in dripping everywhere.
[0030] In some technical solutions of the utility model, the fuel injector includes a fuel injection pipe 15 and a nozzle 13, the fuel injection pipe 15 is connected to the nozzle 13, and the fuel injection pipe 15 is connected to the main delivery pipe 16. The nozzle 13 is a prior art, and its injection amount can be physically adjusted. The above structure can control the injection amount of the nozzle 13 to avoid excessive oil adhering to the aluminum foil 5, causing dripping everywhere, and affecting the later rolling operation of the aluminum foil 5.
[0031] Preferably, the oil injection pipe 15 can be slidably set on the rotating frame 11 through the sliding sleeve 12 and fixed to the rotating frame 11 by bolts, so that the density and position width of the nozzle 13 can be adjusted according to the material width, thereby increasing the adaptability of the equipment and improving work efficiency.
[0032] In some technical solutions of the utility model, a solenoid valve 14 is provided between the oil injection pipe 15 and the nozzle 13. The oil injection amount of the nozzle 13 can be controlled, and the oil injection amount of a single nozzle 13 can also be controlled to avoid excessive oil adhering to the aluminum foil 5, causing dripping everywhere, and affecting the later rolling operation of the aluminum foil 5.
[0033] Preferably, the nozzle 13 adopts a spray nozzle, and the injection amount and spray range can be adjusted; the main delivery pipe 16 is connected to the solvent oil storage tank, and the solvent oil is delivered to the pipeline by a pump to be mixed with compressed air so that it is evenly sprayed in an atomized state; it also includes a hydraulic pump controller and a nozzle controller (solenoid valve 14); the working pressure and frequency of the hydraulic pump and the injection amount and injection frequency of the nozzle can be adjusted; when the solvent oil is delivered from the storage tank to the injection system by the hydraulic pump and mixed with compressed air; the control system adjusts the working parameters of the hydraulic pump and the nozzle according to production needs; the nozzle sprays the solvent oil onto the surface of the aluminum foil 5 to form a uniform lubricating film, thereby improving the winding efficiency and product quality.
[0034] In some technical solutions of the utility model, a receiving groove 6 is provided in the frame 19, an oil drain pipe is provided on the bottom of the receiving groove 6, and a collecting box 7 connected to the oil drain pipe is provided on the frame 19. The oil dripping on the aluminum foil 5 is collected to avoid oil dripping everywhere and causing pollution to the environment, and it can also save oil and save resources.
[0035] In some technical solutions of the utility model, ventilation holes 4 are provided on both sides of the frame 19, and a negative pressure device 8 connected to the ventilation holes 4 through a pipeline is provided on the frame, and an exhaust pipe 9 is provided at the output end of the negative pressure device 8, and an adsorption layer 10 is provided in the output port of the exhaust pipe 9. The negative pressure device 8 can discharge the oil mist generated by the oil body out of the closed space formed by the frame 19 and the receiving groove 6, so as to prevent the oil mist from ascending and being enriched in the frame 19, and to prevent the oil body from dripping on the upper surface of the aluminum foil 5; and the adsorption layer 10 provided at the output port of the exhaust pipe 9 is a sponge structure, which can absorb the oil mist in the air and prevent the oil mist from overflowing and polluting the environment.
[0036] In some technical solutions of the utility model, an oil sweeping roller 20 is rotatably provided at the outlet of the channel 3 on the frame 19. The oil sweeping roller 20 is rotatably provided at the outlet of the channel 3. When the aluminum foil 5 sprayed with oil is led out of the frame 19, the lower surface of the aluminum foil 5 contacts the oil sweeping roller 20, and the oil on the aluminum foil 5 can be smeared to ensure that the oil on the aluminum foil 5 is uniform, and the excess oil on the aluminum foil 5 can be prevented from dripping outside the frame 19 and affecting the environment.
[0037] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. An oil spraying device based on aluminum foil before rolling, characterized in that: The invention comprises a frame and at least two groups of rotating frames rotatably arranged in the frame, wherein the frame is provided with a channel for aluminum foil to pass through; the rotating frames are opposite to the lower surface of the aluminum foil; the rotating frames are each provided with a plurality of fuel injectors, the frame is provided with a main delivery pipe connected with the fuel injectors, and the frame is provided with a control component for controlling the synchronous movement of the two groups of rotating frames.
2. The oil spraying device based on aluminum foil before rolling according to claim 1 is characterized in that: The control component includes two racks arranged in pairs, and the two racks are slidably arranged on the side wall of the frame with the rotating frame as the symmetry axis. The rotating shafts of the two groups of rotating frames are provided with driven gears, and any one of the racks is meshed with any one of the driven gears; a driving motor is provided on the frame, and an active gear meshed with the two racks is provided on the output end of the driving motor.
3. The oil spraying device based on aluminum foil before rolling according to claim 1 is characterized in that: The fuel injector comprises a fuel injection pipe and a nozzle, one end of the fuel injection pipe is connected to the nozzle, and the other end of the fuel injection pipe is connected to the main delivery pipe.
4. The oil spraying device based on aluminum foil before rolling according to claim 3 is characterized in that: A solenoid valve is arranged between the oil injection pipe and the spray head.
5. The oil spraying device before aluminum foil is rolled according to claim 2 or 3, characterized in that: A receiving groove is arranged in the frame, an oil drain pipe is arranged on the bottom of the receiving groove, and a collecting box connected with the oil drain pipe is arranged on the frame.
6. The oil spraying device based on aluminum foil before rolling according to claim 1 is characterized in that: Ventilation holes are arranged on both sides of the frame, a negative pressure device connected to the ventilation holes is arranged on the frame, an exhaust pipe is arranged at the output end of the negative pressure device, and an adsorption layer is arranged in the output port of the exhaust pipe.
7. The oil spraying device based on aluminum foil before rolling according to claim 1 is characterized in that: An oil sweeping roller is rotatably provided at the output port of the channel on the frame.
Citation Information
Cited By
Double-combined oil spraying device of rolling machine
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